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11.  When splitting in the vertical position, stabilize the log 

before moving the control handle. Split as follows:

a.  Place log on the end plate and turn until it leans 

against the beam and is stable.

b.  When splitting extra large or uneven logs, the log 

must be stabilized with wooden shims or split wood 

placed between the log and end plate or ground.

12.  Always keep fingers away from any cracks that open in 

the log while splitting. They can quickly close and pinch or 

amputate your fingers.

13.  Keep your work area clean. Immediately remove split wood 

around the machine so you do not stumble over it.

14.  Do not change the engine governor settings or overspeed 

the engine. The governor controls the maximum safe 

operating speed of the engine.

15.  Never move this machine while the engine is running.
16.  This machine should not be towed on any street, highway 

or public road without checking the existing federal, 

state, or local vehicle requirements. Any licensing or 

modifications such as taillights, etc., needed to comply, is 

the sole responsibility of the purchaser. If a “Statement of 

Origin” is required in your state, see your local dealer.

17.  Do not tow machine over 45 mph.
18.  See Transporting the Log Splitter section in this manual for 

proper towing instructions once all federal, local, or state 

requirements are met. 

Maintenance and Storage

1. 

Stop the engine, disconnect the spark plug and ground 

it against the engine before cleaning, or inspecting the 

machine.

2. 

Stop the engine and relieve hydraulic system pressure by 

cycling the valve control lever from forward to reverse 

several times while engine is not running; returning to 

neutral before repairing or adjusting fittings, hoses, tubing, 

or other system components.

3. 

To prevent fires, clean debris and chaff from the engine 

and muffler areas. If the engine is equipped with a spark 

arrestor muffler, clean and inspect it regularly according to 

manufacturers instructions. Replace if damaged.

4. 

Periodically check that all nuts and bolts, hose clamps, and 

hydraulic fittings are tight to be sure equipment is in safe 

working condition.

5. 

Check all safety guards and shields to be sure they are in 

the proper position. Never operate with safety guards, 

shields, or other protective features removed.

6. 

The pressure relief valve is preset at the factory. Do not 

adjust the valve.

7. 

Never attempt to move this machine over hilly or uneven 

terrain without a tow vehicle or adequate help.

8. 

For your safety, replace all damaged or worn parts 

immediately with original equipment manufacturer’s 

(O.E.M.) parts only. Use of parts which do not meet the 

original equipment specifications may lead to improper 

performance and compromise safety!

9. 

Do not alter this machine in any manner, alterations such 

as attaching a rope or extension to the control handle, or 

adding to the width or height of the wedge may result in 

personal injury.

10.  According to the Consumer Products Safety Commission 

(CPSC) and the U.S. Environmental Protection Agency (EPA), 

this product has an 

Average Useful Life

 of seven (7) years, 

or 130 hours of operation. At the end of the 

Average Useful 

Life

 have the machine inspected annually by an authorized 

service dealer to ensure that all mechanical and safety 

systems are working properly and not worn excessively. 

Failure to do so can result in accidents, injuries or death.

Spark Arrestor

WARNING! 

This machine is equipped with an 

internal combustion engine and should not be used 

on or near any unimproved forest-covered, brush 

covered or grass-covered land unless the engine’s 

exhaust system is equipped with a spark arrestor 

meeting applicable local or state laws (if any).
If a spark arrestor is used, it should be maintained in 

effective working order by the operator. In the State of California 

the above is required by law (Section 4442 of the California 

Public Resources Code). Other states may have similar laws. 

Federal laws apply on federal lands. 

A spark arrestor for the muffler is available through your 

nearest engine authorized service dealer or contact the service 

department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

Summary of Contents for 25-Ton

Page 1: ...n Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTI...

Page 2: ...roduct information available at the time of printing Review this manual frequently to familiarize yourself with the machine its features and operation Please be aware that this Operator s Manual may c...

Page 3: ...relieve hydraulic system pressure by cycling the valve control lever from forward to reverse several times while engine is not running returning to neutral before repairing or adjusting fittings hoses...

Page 4: ...ever overfill the fuel tank Fill tank to no more than 1 2 inch below bottom of filler neck to provide space for fuel expansion g Replace gasoline cap and tighten securely h If gasoline is spilled wipe...

Page 5: ...uctions Replace if damaged 4 Periodically check that all nuts and bolts hose clamps and hydraulic fittings are tight to be sure equipment is in safe working condition 5 Check all safety guards and shi...

Page 6: ...PRESSURIZED FLUID Never check for hose leaks with your hands High pressure fluid can escape through a pin hole leak and cause serious injury by puncturing the skin and causing blood poisoning EYE PROT...

Page 7: ...e crate the tongue assembly is attached on the inside of the crate with a cable tie Cut the cable tie to remove the tongue 4 Remove the large plastic cover and discard WARNING Do NOT remove any wood o...

Page 8: ...st be above the tongue assembly 11 The log splitter is shipped with the beam in a vertical position Remove any bolts or straps securing the end plate to the bottom of the crate 12 Pull out the vertica...

Page 9: ...olts once the proper alignment is achieved 20 Check for and remove any staples on the bottom of the crate that may puncture the tire 21 Cut the metal strap securing the log splitter to the bottom of t...

Page 10: ...gasoline and oil as instructed in the engine manual packed with your log splitter Read the instructions carefully WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and t...

Page 11: ...dle has three positions Forward Neutral and Reverse See the Operation section for instructions Wedge The wedge is used to split the wood End Plate The end plate holds the log in place while the wedge...

Page 12: ...sible pinch points 4 To place the beam in the Vertical Position proceed as follows WARNING Always use the log splitter in the vertical position when splitting heavy logs a Pull the horizontal beam loc...

Page 13: ...way Splitting the Wood 1 Start the engine as instructed in the Engine Operator s manual included with the log splitter 2 Place the log against the end plate and only split the wood in the direction of...

Page 14: ...roved fluids include Shell Tellus S2 M 32 Hydraulic Fluid Dexron III Mercon automatic transmission fluid Pro Select AW 32 Hydraulic Oil or 10WAW ISO viscosity grade 32 hydraulic oil NOTE It is recomme...

Page 15: ...w 1 Place a suitable oil collection container under the tank 2 Disconnect the suction hose from the bottom of the reservoir tank See Fig 6 1 Suction Hose Inlet Filter Figure 1 1 3 Carefully unthread t...

Page 16: ...he reservoir within range marked on the dipstick See Fig 6 3 Dipstick MAX MIN Hydraulic Fluid Only Figure 1 3 12 Extend and retract the wedge 12 complete cycles to remove trapped air in the system the...

Page 17: ...the set screw using an allen wrench and slide the coupling half off the engine shaft 6 Slide the new engine coupling half onto the engine shaft until the end of the shaft is flush with the inner port...

Page 18: ...nd clean hydraulic system 8 Check oil level 9 See authorized service dealer 10 Flush and clean hydraulic system Slow cylinder shaft speed while extending and retracting 1 Gear sections damaged 2 Exces...

Page 19: ...grain 8 See authorized service dealer Leaking pump shaft seal 1 Broken drive shaft 2 Engine pump misalignment 3 Gear sections damaged 4 Damaged shaft seal 5 Plugged oil breather 1 See authorized serv...

Page 20: ...raulic Oil Filter 737 04308 Inlet Filter 727 04356 Inlet Hose 727 04288 Hydro Hose 727 0443 Return Hose 727 04362 Hydro Hose 726 0132 Hose Clamp 634 0186 Wheel Assembly 16 0 x 4 8 x 8 0 Phone 800 800...

Page 21: ...Notes 9 21...

Page 22: ...22 Section 9 Notes...

Page 23: ...23 Section 9 Notes...

Page 24: ...mited warranty does not provide coverage in the following cases a Log splitter pumps valves and cylinders have a separate one year warranty b Routine maintenance items such as lubricants filters blade...

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