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INSTALLATION INSTRUCTIONS

M S D  

•   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 5 - 7 1 2 3   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4

INSTALLATION PROCEDURE

Step 1 - 

Disconnect the point trigger wire from the coil (–) terminal.

Step 2 -

  Locate the spark plug wire on the distributor cap that the engine timing is set from. See a 

service manual for these locations. Mark the distributor housing, in line with this spark plug 

wire position on the distributor cap.

Step 3 - 

Turn the engine crankshaft until the timing mark lines up with the TDC (top dead center) mark 

on the timing tab. See a service manual for these locations.

Note:  

Removing the spark plugs may make it easier to turn the crankshaft.

Step 4 -

   Remove the distributor cap from the distributor and lay it aside. Do not remove the spark plug 

wires or coil wire. The rotor blade should point to the mark made on the distributor housing 

(from Step 2). If it is not, turn the engine crankshaft one full turn (repeating Step 3) until the 

timing mark lines up (again) with the TDC mark on the timing tab.

Note:  

Once you are finished with Step 4, DO NOT turn the crankshaft until the distributor is installed 

– Step 12.

Step 5 - 

Note the direction the rotor is pointing. Note the direction the vacuum chamber is pointing. 

Disconnect the vacuum chamber hose at the carburetor and temporarily plug this carburetor 

fitting. Remove the distributor hold down clamp and remove the distributor from the engine.

Step 6 - 

Remove the rotor. Disconnect the primary point wire. Remove the primary wire and grommet 

from the distributor. Remove the points and the condenser from the breaker plate.

Step 7 -

  (See Figure 1) - Install the mounting plate flat against the breaker plate where the points were. 

Secure using two 8-32 x 1/4 flathead screws.

Note:

  

Occasionally, the breaker plate ground wire will interfere. Pry the breaker plate ground wire from 

the breaker plate, and disconnect it from vacuum chamber mounting screw. The E-Spark™ 

Ignition System will operate without the breaker plate ground wire.

Step 8 -

   Apply a thin coat of heat sink compound to the bottom of the module. Install the module onto 

the mounting plate with two 6-32 x 3/16 screws. See Figure 1. Secure the three module wire 

to the breaker plate with a cable tie.

Step 9 -

  Install the grommet in the hole in the distributor hosing where the primary point wire had 

previously fed through. Slide the three wires from the module, through the grommet, to outside 

the distributor housing.

Step 10 - 

(See Figure 2) Put the three wires from the module in the female connector: green wire in hole 

#1; brown wire in hole #2; red wire in hole #3. Plug the distributor wire harness into the female 

connector. See Figure 2.

Step 11 -

 Install the two–piece shutter underneath the rotor drive plate and install two 8-32 bolts. The 

hex heads of the 8-32 bolts fits into the matching holes on the underside of the shutter wheel. 

Install the rotor on the rotor drive and install two 8-32 hex nuts. See Figure 1.

Note:

 

 Some distributors use a rotor made from a flexible plastic. File or cut the rotor locator (on the 

bottom of the rotor) so that it measures 1/8" in length. Install rotor and shutter as described in 

Step 11.

Step 12 -

  Install the distributor with the rotor and vacuum chamber pointing in the direction as noted in 

Step 5. The rotor must be pointing (approximately) at the mark on the distributor housing from 

Step 2.

Note:

  

The distributor must be fully seated into the engine. It may be necessary to turn the oil pump 

drive, or turn the engine crankshaft two full turns until the timing mark lines up (again) with the 

TDC mark on the timing tab, to allow the distributor to seat fully.

Step 13 - 

 

Turn the distributor housing until the nearest slot on the shutter wheel is approximately in 

the center of the optics of the module. This will generally give timing close enough for starting 

purposes. The rotor must be pointing (approximately) at the mark on the distributor housing 

from Step 2. Put the distributor hold down clamp in place and tighten slightly, leaving it loose 

enough to turn the distributor.

Step 14 -  

Install the distributor cap.

Summary of Contents for Mallory E-Spark Conversion 61001M

Page 1: ...tor from the engine if the distributor is easily accessible However removal of the distributor from the engine is recommended GENERAL INFORMATION Ignition Coils The E Spark Ignition System is designed to work with most stock ignition coils and aftermarket high performance ignition coils For optimum performance in systems without a HyFire or similar ignition control use one of Mallory s 3 specially...

Page 2: ...on System will operate without the breaker plate ground wire Step 8 Apply a thin coat of heat sink compound to the bottom of the module Install the module onto the mounting plate with two 6 32 x 3 16 screws See Figure 1 Secure the three module wire to the breaker plate with a cable tie Step 9 Install the grommet in the hole in the distributor hosing where the primary point wire had previously fed ...

Page 3: ... the connection is made Note If a HYFIRE Electronic Ignition Control or any other aftermarket ignition control is being used connect the distributor wire harness according to the instructions supplied with the ignition control DISTRIBUTOR TUNE UP PARTS PART NO DISTRIBUTOR CAP 202 ROTOR 303 SHUTTER WHEEL TWO PIECE 338 E Spark MODULE 6100M DISTRIBUTOR WIRE HARNESS 29349 STARTING THE ENGINE CAUTION B...

Page 4: ...4 INSTALLATION INSTRUCTIONS M S D W W W M S D P E R F O R M A N C E C O M 9 1 5 8 5 5 7 1 2 3 F A X 9 1 5 8 5 7 3 3 4 4 ...

Page 5: ...INSTALLATION INSTRUCTIONS 5 M S D W W W M S D P E R F O R M A N C E C O M 9 1 5 8 5 5 7 1 2 3 F A X 9 1 5 8 5 7 3 3 4 4 ...

Page 6: ...6 INSTALLATION INSTRUCTIONS M S D W W W M S D P E R F O R M A N C E C O M 9 1 5 8 5 5 7 1 2 3 F A X 9 1 5 8 5 7 3 3 4 4 ...

Page 7: ...________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ ___________________________________________________________________________________________...

Page 8: ...covered by warranty For more information call MSD at 915 855 7123 MSD technicians are available from 7 00 a m to 5 00 p m Monday Friday mountain time M S D W W W M S D P E R F O R M A N C E C O M 9 1 5 8 5 5 7 1 2 3 F A X 9 1 5 8 5 7 3 3 4 4 2015 MSD LLC FRM33306 Created 06 15 TECH NOTES _______________________________________________________________________________________________________________...

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