MSA ULTIMA X-Series Operating Manual Download

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Appendix: Electrical Installation

MSA

ULTIMA X ® Series

9.9

HART Module Connections

9.10 Connection to MSA Controllers

Maximum cable lengths in metres for cable with 1.5 mm

Cable extension factors for ULTIMA X without relay and LED. Use the following

factors for different cable cross-sections:
1.0 mm

= 0.66

1.5 mm

= 1.00

2.5 mm

= 1.45

-GROUND-

SIGNAL

+POWER+

SHIELD

PLUG FROM I.S. BARRIER

INSIDE MODULE

SHIELD

POWER CONNECTOR

FROM

ULTIMA X MAIN PCBA

SHIELD

PWR (+)

SIGNAL (S)

GND (-)

ULTIMA X Type

SUPREMA E292 VP

9010/20
[12 VA]

Gasgard XL V-Factor

OX-TOX [2 wire]

1600

1500

1200

1000

OX-TOX [3 wire]

2000

1800

1500

1200

1.2

Catalytic [3 wire]

800

700

600

500

1.2

IR [3 wire]

500

350

300

250

1.2

Summary of Contents for ULTIMA X-Series

Page 1: ...Operating Manual ULTIMA X Series Gas Monitors Order No 10046690 09 ...

Page 3: ...X Directive 94 9 EC has been issued by Ineris of France Notified Body number 0080 The product is in conformance with the EMC directive 2004 108 EC EN 50270 2006 Type 2 EN 61000 6 4 2007 EN 61000 4 6 Ultima XE MAIN HART MODULE occasional transmission error can appear at the 2 wire version A fault check has to be used at the receiver unit The product complies with the directive 96 98 EC MarED based ...

Page 4: ...DMT 02 ATEX E 202 X complies with the ATEX directive 94 9 EC Annex III Quality Assurance Notification complying with Annex IV of the ATEX Directive 94 9 EC has been issued by Ineris of France Notified Body number 0080 The product is in conformance with the EMC directive 2004 108 EC EN 50270 2006 Type 2 EN 61000 6 4 2007 The product complies with the directive 96 98 EC MarED based on the EC Type Ex...

Page 5: ...te DMT 02 ATEX E 202 X complies with the ATEX directive 94 9 EC Annex III Quality Assurance Notification complying with Annex IV of the ATEX Directive 94 9 EC has been issued by Ineris of France Notified Body number 0080 The product is in conformance with the EMC directive 2004 108 EC EN 50270 2006 Type 2 EN 61000 6 4 2007 The product complies with the directive 96 98 EC MarED based on the EC Type...

Page 6: ... Type Examination Certificate DMT 02 ATEX E 202 X complies with the ATEX directive 94 9 EC Annex III Quality Assurance Notification complying with Annex IV of the ATEX Directive 94 9 EC has been issued by Ineris of France Notified Body number 0080 The product is in conformance with the EMC directive 2004 108 EC EN 50270 2006 Type 2 EN 61000 6 4 2007 The product complies with the directive 96 98 EC...

Page 7: ...02 ATEX E 202 X complies with the ATEX directive 94 9 EC Annex III Quality Assurance Notification complying with Annex IV of the ATEX Directive 94 9 EC has been issued by Ineris of France Notified Body number 0080 The product is in conformance with the EMC directive 2004 108 EC EN 50270 2006 Type 2 EN 61000 6 3 2007 The product complies with the directive 96 98 EC MarED based on the EC Type Examin...

Page 8: ...MA X Junction Box with Sensor type ULTIMA XE or ULTIMA XIR or ULTIMA XE OX TOX based on the EC Type Examination Certificate DMT 02 ATEX E 202 X complies with the ATEX directive 94 9 EC Annex III Quality Assurance Notification complying with Annex IV of the ATEX Directive 94 9 EC has been issued by Ineris of France Notified Body number 0080 We further declare that the product complies with the EMC ...

Page 9: ...oods Drive Cranberry Township PA 16066 USA The manufacturer or the European Authorized Representative MSA AUER GmbH Thiemannstrasse 1 D 12059 Berlin declares that the product ULTIMA XA 24V no relays complies with the EMC directive 2004 108 EC EN 50270 2006 Type 2 EN 61000 6 4 2007 MSA AUER GmbH Dr Axel Schubert R D Instruments Berlin October 2008 ...

Page 10: ...erlin declares that the product HART MODULE based on the EC Type Examination Certificate DMT 02 ATEX E 202 X complies with the ATEX directive 94 9 EC Annex III Quality Assurance Notification complying with Annex IV of the ATEX Directive 94 9 EC has been issued by Ineris of France Notified Body number 0080 We further declare that the product complies with the EMC directive 2004 108 EC EN 50270 2006...

Page 11: ...9 3 2 Installation with ULTIMA X Series Mounting Kit 30 3 3 Installing the ULTIMA XA Gas Monitor 31 3 4 Electrical Connection for the ULTIMA X Series Instruments 31 3 5 ULTIMA X Series Remote Sensor Module Installation 35 4 Operation 37 4 1 Hand held Controller and Calibrator 37 4 2 HART Compatible Communications Interface 38 4 3 Commissioning 38 5 Calibration 39 5 1 Calibration Basics 40 5 2 Init...

Page 12: ...llation Outline Drawing CE ULTIMA XE with XIR Sensor 68 9 3 Installation Outline Drawing CE ULTIMA XA 69 9 4 Installation Mounting Bracket 70 9 5 Remote non reactive sensor and mounting bracket 71 9 6 HART module 72 9 7 ULTIMA XIR Remote Sensor 73 9 8 Installation Outline Drawing CE ULTIMA XE Wiring Connections 74 9 9 HART Module Connections 75 9 10 Connection to MSA Controllers 75 9 11 Connection...

Page 13: ... 12 1 General 92 12 2 Mounting and Wiring of instruments 92 12 3 Alarm Relays 94 12 4 Fault Relay Trouble 95 12 5 Optional RESET Button 95 12 6 Calibration with RESET Button 96 12 7 Relay Connections 96 13 Appendix HART Specific Information 98 13 1 HART Field Device Specification 98 13 2 Universal Commands 103 13 3 Common Practice Commands 103 13 4 Gas Type Descriptions 128 13 5 Alarm Control Acti...

Page 14: ... Calibration Using a HART Communicator 134 13 13 Standard Calibration Procedures 136 13 14 Initial Calibration Procedures 140 13 15 User Stepped Calibration Procedures 140 13 16 Sample Calibration Display Screens 143 13 17 Troubleshooting 156 ...

Page 15: ...outside this specification will be considered as non compli ance This also applies especially to unauthorised alterations to the product and to commissioning work that has not been carried out by MSA or authorised persons 1 2 Liability Information MSA accepts no liability in cases where the product has been used inappropriately or not as intended The selection and use of the product are the exclus...

Page 16: ...etect the presence of acetylene gas and the presence of acetylene gas will degrade the sensor per formance Protect the ULTIMA X Series Gas Monitor from extreme vibration Do not mount the sensing head in direct sunlight as this may cause overheating of the sensor Electrochemical sensors are sealed units which contain a corrosive electrolyte Should a sensor develop leakage it must be immediately rem...

Page 17: ...cause the product to fail to perform as de signed The ULTIMA X Series is designed for applications in hazardous areas under atmospheric conditions For correct measurements the ULTIMA XE and XA combustible gas sensors require an oxygen concentration greater than 10 Vol Oxygen enriched at mospheres greater then 21 Vol can affect the measurement and the electri cal safety of the Gas Monitor ULTIMA XE...

Page 18: ...posure to substances as Silicon Silane Silicate Halide and compounds containing Fluorine Chlorine Iodine or Bromine ATEX applications HART shall only be used for ULTIMA configuration calibration or diagnos tics For safety relevant applications the 4 20 mA analogue output shall be used for measuring values The Alert option shall be set to ON ...

Page 19: ...e of protection EN 60079 0 2006 EN 60079 1 2004 EN 60079 11 2007 Performance only in combination with ULTIMA XE MAIN Marking HART MODULE II 2G Ex d ib IIC T5 40 C Ta 60 C Uo 6 14 V Io 170 mA Co 34 uF Lo 1 3 mH Po 260 mW Um 250 VAC EC Type Examination Certificate DMT 02 ATEX E 202 X Quality Assurance Notification 0080 Year of Manufacture see Serial Number Serial Nr see Label EMC Conformance accordi...

Page 20: ...20 mA 3 Wire Gas Oxygen 0 10 Vol 0 25 Vol PFG Nr 41301103 Gas Measure range 0 100 LEL ULTIMA XE Methane Propane 2 Butanone Acetone Acetylene 1 3 Buta diene Diethyl ether Ethane Ethanol Ethylene Ethyl acetat Ethylene oxide FAM Standard mineral spirit 65 95 n Butane n Hexane n Pentane 2 Propanol Propene Propylene oxide Hydrogen Cyclo pentane Allyl alcohol i Butene i Butane Methanol Cyclohexane ULTIM...

Page 21: ...mW Um 250 VAC assembled with the following components ULTIMA XE ULTIMA X IR II 2G Ex d IIC T4 40 C Ta 60 C III 2G Ex d IIC T5 40 C Ta 60 C only mounted with XE MAIN ULTIMA XE Ox Tox ia II 2G Ex ia IIC T4 40 C Ta 60 C only together with the ia barrier EC Type Examination Certificate DMT 02 ATEX E 202 X Quality Assurance Notification 0080 Year of Manufacture see Serial Number Serial Nr see Label EMC...

Page 22: ...f the electrical apparatus that is attached to the gas monitor ULTIMA XI The threaded hole to which the gas monitor is attached to must meet the requirements of section 5 3 Table 3 4 DIN EN 60079 1 Manufacturer Mine Safety Appliances Company 1000 Cranberry Woods Drive Cranberry Township PA 16066 USA Product MSA ULTIMA XI Type of protection EN 60079 0 2006 EN 60079 1 2004 Performance EN 60079 29 1 ...

Page 23: ...heathed cables of the gas monitor must be routed and connected so as to be mechanically protected and corresponding to the temperature resistance of the cables as per 4 2 4 5 1 and 4 8 of EN 60079 3 The gas monitor ULTIMA XI must be screwed into the housing wall such that it is secured against self loosening The specified minimum thread depth of the add on housing has to be observed The gas monito...

Page 24: ...2006 EN 60079 1 2004 Performance only in combination with ULTIMA XE MAIN Marking ULTIMA X JUNCTION BOX II 2G Ex d IIC T5 40 C Ta 60 C ULTIMA XE ULTIMA X IR II 2G Ex d IIC T4 40 C Ta 60 C III 2G Ex d IIC T5 40 C Ta 60 C ULTIMA XE Ox Tox II 2G Ex d IIC T4 40 C Ta 60 C EC Type Examination Certificate DMT 02 ATEX E 202 X Quality Assurance Notification 0080 Year of Manufacture see Serial Number Serial ...

Page 25: ... ULTIMA XA Gas monitor with electronic display in a rugged plastic general purpose enclosure The ULTIMA XA can be ordered with the standard 4 to 20mA analogue output or with an optional HART Highway Addressable Remote Transducer protocol which is superimposed on the 4 to 20mA signal ULTIMA XIR Gas monitor with electronic display in a 316 stainless steel flameproof enclosure based on infrared absor...

Page 26: ...ries can be equipped with remote sensors Fig 3 Fig 1 ULTIMA Gas monitor ULTIMA XE shown here 1 Enclosure with viewing window 2 Sensor electronics with optional LEDs and display 3 Display 4 Flameproof enclosure 5 Sensor housing 6 Sensor module 7 SensorGard 1 2 3 4 5 6 7 ...

Page 27: ...Description MSA ULTIMA X Series GB 27 Fig 2 ULTIMA XIR Gas monitor Fig 3 ULTIMA Remote sensor module reactive gas ...

Page 28: ...MSA Description ULTIMA X Series 28 GB Fig 5 ULTIMA XA Fig 4 ULTIMA Remote sensor module non reactive gas ...

Page 29: ... tending horizontally from main enclosure Fig 2 This helps prevent the build up of particulate or liquid on the optical surfaces of the sensor Instruments from the ULTIMA X Series must not be painted When painting always make sure that no paint falls on the sensor inlet fitting Paint deposits can prevent the gas diffusion process where gas from the atmosphere diffuses into the sensor In addition a...

Page 30: ... four holes of appropriate diameter 3 Attach mounting plate to the Gas Monitor enclosure with M6 x 20 screws 4 Attach Gas Monitor with mounting plate using four M6 x 20 screws at the place of installation 1 Wall mounting fixing holes 2 Instrument fixing holes 1 1 2 Use M6 x 20 mm screws and suitable plugs for attaching the mounting plate to the wall M6 x 20 screws will also be required for fixing ...

Page 31: ...or is point ed downward 3 4 Electrical Connection for the ULTIMA X Series Instruments During the assembly the ULTIMA XE Gas Monitor enclosure can be ro tated 360 to ensure easy access to any of the four cable entries For correct positioning of the display the electronics assembly can be in stalled in any of the four self aligning positions Attention ULTIMA X Series instruments must be installed on...

Page 32: ...to the instrument or to slightly bend it to prevent water from entering Details on the correct input voltage are given under power supply in the Various technical data table in chapter 7 The connections for the power supply earthing and signal output are marked on the back of the Gas Monitor electronics assembly 2 wire cable is suitable for Models for detecting toxic gases with 4 20 mA output Mode...

Page 33: ...r to installation drawings Chapter 9 1 to 9 5 cable lengths and cross sections Chapter 9 14 and 9 15 connection drawings for controllers Chapter 9 10 to 9 14 TROUBLE RELAY CONNECTOR HART PORT CONNECTOR J8 POWER CONNECTOR SENSOR CONNECTOR ALARM RELAY CONNECTIONS PUSH BUTTON CONNECTOR If using the HART signal terminate the 4 20 mA line with 230 to 500 Ohms Attention When using any of the ULTIMA X Se...

Page 34: ...E 4 is a three wire unit with HART protocol on the 4 20 mA output 3 Connect 24 V DC to contact 1 of the J8 plug 4 Connect 4 20 mA input of remote system to contact 2 of J8 plug 5 For 3 wire instruments connect the instrument earth signal earth to contact 3 of the J8 plug contact 3 is not used in 2 wire instruments The following procedure applies for 2 wire 4 20 mA Gas Monitors with control circuit...

Page 35: ...n gas to the sensor The following are required for assembling the remote sensors 5 conductors for instruments from the ULTIMA X Series 4 conductors for instruments of the ULTIMA XIR type ULTIMA X Series instruments contain a terminal strip for 5 conductors of up to 2 5 mm2 cross section 4 Remove cover from the remote sensor module Attention The ULTIMA X Series remote sensor module must be installe...

Page 36: ...he terminal strip 6 Attach remote sensor module cover Incoming power and signal cable shield should be connected to earth ground at the power source Connect power and remote sensor cable shields to the main printed circuit board shield terminals Connect the shield inside the sensor housing according to the installa tion drawings for remote sensors installation drawings Chapter 9 1 to 9 10 ...

Page 37: ...an Address change for specific models ULTIMA ULTIMA X Series Controller and Calibrator Operating Manual The ULTIMA ULTIMA X Series Controller with a non inva sive IR interface provides all the functions of the Calibrator plus access to the following features Three alarm levels and relays Date of last successful calibration Change the factory set test gas value Change the upper measuring range limi...

Page 38: ...t Operation for Fault Relay behaviour during power up For instruments with LEDs the red alarm LED is ON steady during the 30 second countdown After 30 second countdown check whether the gas type and gas concentration ppm gas or LEL are displayed alternately Fig 9 Display of gas concentration For instruments with LEDs the green normal LED is ON steady after completing the 30 second countdown For mo...

Page 39: ... EN 60079 29 2 and EN 45544 4 and any applicable national regulations LOC LEL The ULTIMA X Series Gas Monitor has been exposed to a high gas concentration above the LEL and there is a possibility that the over range condition may still exist OVER LEL The ULTIMA X Series Gas Monitor has been exposed to a high gas concentration above the LEL and the over range condition definitely still exists Atten...

Page 40: ...lan stipulated by the safety officer or plant manager For calibration some of the following accessories are required chapter 8 see ULTIMA Conroller and Calibrator manual Connect power to the ULTIMA X Gas Monitor at least one hour before attempting a calibration Carry out the calibration during commissioning as well as at regular in tervals This ensures optimum operation of the sensor If the XE Sen...

Page 41: ...ual infrared command is ignored and interpreted as Alarm Reset When the latching alarm function is inactive other valid IR commands may be used Calibration Output Signal in ULTIMA X Series Gas Monitors The ULTIMA X Series Gas Monitor is shipped with the calibration output signal disabled so the output signal will correspond to the gas concentration value during the calibration process In some appl...

Page 42: ... Factory set Span Values This span gas value can be changed using the MSA Ultima Controller or a HART controller otherwise the span gas must correspond to the preset concentra tion See the Controller Calibrator Manual for instructions to change the span gas value See Appendix Chapter 13 HART Specific Information for the equivalent HART command Specific span gas values for combustible gases and vap...

Page 43: ... ppm Nitrogen Dioxide 0 10 ppm 5 ppm Chlorine 0 5 ppm 0 10 ppm 0 20 ppm 2 ppm 2 ppm 10 ppm Hydrogen Cyanide 0 50 ppm 10 ppm Hydrogen Fluoride6 0 10 ppm 10 ppm Chlorine Dioxide3 0 3 ppm 1 ppm Oxygen 0 10 0 25 5 20 8 Natural Gas2 0 100 LEL 25 LEL1 Petroleum Vapours2 Gasoline 0 100 LEL 40 LEL1 General Solvents2 0 100 LEL 55 LEL1 Non Methane IR2 0 100 29 LEL1 Methane IR2 0 100 LEL 50 LEL4 Phosphine 0 ...

Page 44: ...g atmosphere is higher than 1 m s the deviations of the measuring values are within the limits stated by EN 60079 29 1 2007 If the air speed is lower than 1 m s the limits stated by EN 60079 29 1 2007 will only be met if the SensorGard is removed after calibration The difference in air pressure between diffusion operation and calibration shall not be greater than 10 kPa 5 2 Initial Calibration Whe...

Page 45: ... ULTIMA X Series display should show a 30 second countdown and APPLY ZERO GAS The remainder of the procedure is now the same as that for a regular cali bration The word iCAL on the ULTIMA X Series display distinguishes INITIAL Calibration from a regular calibration If the word iCAL does not appear the user may abort the calibration by pressing the ZERO CAL or ADDRESS button on the Calibrator while...

Page 46: ...d in let 5 When using cal kit 41 use the calibration cap which has a hole for the tube push the tube through the hole in the bottom of the cap push the end of the tube over the sensor inlet and slide the calibration cap fully over the entire sensor inlet 6 Turn on the zero gas flow by turning the knob on the flow controller 7 Point the Calibrator Controller at the ULTIMA X Gas Monitor display and ...

Page 47: ...If using the zero cap remove it 10 When using a zero gas cylinder close the valve on the flow regulator and re move the tube from the SensorGard If CAL FAULT is displayed this indicates the following The zeroing of the ULTIMA X Series Gas Monitor has failed The ULTIMA X Series Gas Monitor is operating with the calibration parame ters which were defined before beginning the calibration chapter 11 3...

Page 48: ...n During a regular calibration the ULTIMA X Series Gas Monitor automatically be gins the span countdown after a successful zeroing The span countdown is 30 seconds Fig 11 Fig 11 Prompt for supplying test gas 1 Remove test gas cylinder and flow controller from the calibration kit 2 Attach the flow controller to top of the span gas cylinder 3 Push the small end of the tube from the calibration kit o...

Page 49: ...dication To clear this fault restart the calibration process After the 30 second countdown The display alternates between CAL and a numeric value which corresponds to the actual gas concentration the sensor is detecting After the gas value has stabilised the alternating display stops If the calibration is successful END is displayed for approximately 2 seconds Fig 12 Fig 12 Calibration completed 7...

Page 50: ...esponse which in turn will adversely affect its span performance Restoring the sensor s zero is typically sufficient to restore its span performance 1 A zero adjustment is performed by pressing the ZERO button on the Calibrator or Controller or by using the optional push button calibration as outlined in chapter 12 6 Calibration with RESET Button and following the Zeroing in structions in chapter ...

Page 51: ...e Messages that the user may see are shown in 11 1 and 11 2 Attention Use only genuine MSA replacement parts when performing any mainte nance procedures provided in this manual Repair or alteration of the ULTIMA X Series Gas Monitor beyond the scope of these instructions or by anyone other than authorised MSA service personnel may serious ly impair instrument performance Before cleaning the ULTIMA...

Page 52: ...l films Clean the window again with a second appli cator moistened with distilled water then dry the window with a final applicator Avoid using excessive amounts of water or alcohol in the cleaning proce dure and inspect the window to ensure that the entire surface is clean Attention Do not place foreign objects in the sensor s analytical region except per the ULTIMA XIR Cleaning Procedure as desc...

Page 53: ...it is advisable to check the sensor s response to both zero and calibration gas 6 2 Replacing the ULTIMA XE XA Sensor The only routine maintenance item is the sensing element itself which has a limited lifetime If the CHANGE SENSOR message Fig 13 appears the life of the sensor has almost expired The sensor must be replaced with another one of the same type Fig 13 CHANGE SENSOR scrolls across the d...

Page 54: ...nsors can be ordered from MSA Order details chap ter 8 2 Attention For ULTIMA XE XA Gas Monitors first unscrew the sensor by rotating it at least three full turns maximum four turns from its tightly closed posi tion wait for 10 seconds and unscrew the sensor completely Failure to follow this warning could result in ignition of a hazardous atmosphere The output signal delay is activated on delivery...

Page 55: ...Calibration 7 Technical Data 7 1 Dimensions Weight Alarm setpoints and relay functions energised de energised will not change when changing a sensor from its current type to the same gas type Alarm setpoints and the upscale downscale relay function will change to the new sensor settings when changing a sensor module from its cur rent type to a different gas type Gas types Combustible gases oxygen ...

Page 56: ...Calibrate within operating temperature range Combustible gas catalytic Single module 40 C to 60 C Dual module Combustible gas IR Single module 40 C to 60 C Dual module Drift Zero drift Less than 5 per year typically XIR Ethylene 4 per 3 months Span drift Less than 10 per year typically Noise Less than 1 FS Warm up time Less than 45 sec Storage temperature 40 C to 60 C or limits of the sensor Step ...

Page 57: ... 15 sec 45 sec Ethylene 15 sec 40 sec n Pentane 30 sec 65 sec 15 sec 45 sec Pressure 80 120 kPa XE 8 LEL Propane Air velocity 0 6 m s XE 9 LEL Real time clock and parameter memory Lithium backup battery life time 8 years Humidity Toxic gases and oxygen 15 to 95 rel humidity non condensing max 24 hours 15 to 60 RH SO2 35 to 95 rel humidity non condensing long term Combustible 5 to 95 rel humidity S...

Page 58: ... 3 wire current source Gas Linearity Repeatability Carbon monoxide 2 FS 1 FS or 2 ppm Oxygen 0 25 V V 2 FS 1 FS Hydrogen sulphide 0 10 V V 3 FS 1 FS or 2 ppm Chlorine 10 FS or 2 ppm 5 FS or 1 ppm Sulphur dioxide 10 FS or 2 ppm 1 FS or 2 ppm Nitric oxide 10 FS or 2 ppm 1 FS or 2 ppm Nitrogen dioxide 10 FS or 2 ppm 4 FS or 1 ppm Hydrogen chloride 10 FS or 2 ppm 10 FS or 2 ppm Hydrogen cyanide 10 FS ...

Page 59: ...le gas sensor may be calibrated using the relative response factors shown in the table and 50 LEL Propane in air When using relative response factors for gas calibration deviations of up to 20 of the true gas concentration can be expected Reference Calibration Example for 50 Methanol Arsine 10 FS 10 FS Germanium 10 FS or 2 ppm 10 FS Silane 10 FS or 2 ppm 1 FS or 2 ppm Diborane 10 FS or 2 ppm 1 FS ...

Page 60: ... 0 96 16 s 34 s i Butane 1 5 Vol 1 07 17 s 36 s n Butane 1 4 Vol 1 13 16 s 38 s 2 Butanon 1 8 Vol 1 19 12 s 46 s i Butylene 1 6 Vol 0 92 16 s 37 s Cyclohexane 1 2 Vol 1 25 13 s 30 s Cyclopentane 1 4 Vol 1 15 19 s 47 s Diethyl Ether 1 7 Vol 1 13 18 s 41 s Ethane 2 5 Vol 0 79 14 s 30 s Ethanol 3 1 Vol 0 90 10 s 27 s Ethylene 2 3 Vol 0 77 13 s 27 s Ethyl Acetate 2 2 Vol 1 07 19 s 59 s Ethylene Oxide ...

Page 61: ...the Propane C3H8 reference gas concentration together with the relative re sponse factors shown in the table can be used When using this calibration method deviations of up to 20 of the true gas calibration can be expected These relative response factors only apply at ambient temperatures of 20 C and unless otherwise indicated Reference Calibration Example for Methanol when Using Propane When moni...

Page 62: ... Acetate 1 3 Vol 2 Propane 0 89 Vol 1 46 n Butyl Acetate 50 C 1 3 Vol 2 Propane 0 89 Vol 1 41 i Butylene 1 6 Vol 6 Hexane 0 41 Vol 1 95 Cyclopentane 1 4 Vol 7 Cyclopen tane 0 89 Vol 0 94 Diethyl Ether 1 7 Vol 2 Propane 0 89 Vol 1 22 Ethane 2 5 Vol 3 Ethane 0 89 Vol 0 90 Ethanol 3 1 Vol 6 Hexane 0 89 Vol 1 06 Ethyl Acetate 2 2 Vol 2 Propane 0 61 Vol 1 52 Ethylene Oxide 2 6 Vol 6 Hexane 0 41 Vol 1 9...

Page 63: ... 1 1 Vol 8 Ethylene 0 25 Vol 3 75 Xylene 0 96 Vol 2 Propane 0 41 Vol 2 56 Response time with measuring gas when using the ULTIMA XIR Flow Cap flow rate 1 l min 50 10 s t90 30 s Measuring gas 100 LEL in Vol Response to 50 LEL of the measuring gas Acetone 2 5 Vol 15 LEL Acetylene 2 3 Vol 0 LEL Allyl alcohol 50 C 2 5 Vol 16 LEL Ammonia 15 Vol 0 LEL FAM Benzine 65 95 1 1 Vol 46 LEL 1 3 Butadiene 1 4 V...

Page 64: ... 2 0 Vol 22 LEL Propylene Oxide 1 9 Vol 35 LEL Toluene 1 1 Vol 15 LEL Hydrogen 4 0 Vol 0 LEL Xylene 0 96 Vol 20 LEL Measuring gas 100 LEL in Vol Response to 50 LEL of the measuring gas Description Part No LED Relay Options ULTIMA XE IR PCB no Relays no LEDs 2 wire 10044388 ULTIMA XE IR PCB no Relays with LEDs 3 wire 10044385 ULTIMA XE IR PCB with Relays with LEDs 3 wire 10044384 ULTIMA XE XIR with...

Page 65: ...et 10047562 RESET push button external 10074014 Duct mount kit on request Enclosures NPT 25 mm ULTIMA XE XIR enclosure without terminal strips 10044380 10044382 ULTIMA XE XIR enclosure with terminal strips 10044381 10044383 ULTIMA XE reactive local sensor HART module 10097875 10097879 ULTIMA XE XIR non reactive local sensor HART port 10097876 10097880 ULTIMA XE reactive remote sensor HART port 100...

Page 66: ... 0 50 ppm 10044479 Hydrogen Chloride 0 50 ppm 10044533 Chlorine 0 5 ppm 10044531 Chlorine Dioxide 0 3 ppm 10044534 Combustible Gas 0 100 LEL Gas Group 1 10044480 Combustible Gas 0 100 LEL Gas Group 2 10044481 Comb Gas IR Gas Group 4 10044483 Phosphine 0 2 ppm 10044486 Arsine 0 2 ppm 10044487 Silane 0 25 ppm 10044488 Germane 0 3 ppm 10044489 Diborane 0 50 ppm 10044500 Bromine 0 5 ppm 10044535 Fluor...

Page 67: ...stalled at all cable entries during installation All cable shields to be terminated to ground earth at one end only NPT threads shall conform to the requirements of ANSI ASME B1 20 1 and shall be made up wrench tight The cabling and electrical installation must be carried out based on the instrument types used Electrical installation details are given in appropriate drawings 160 3 99 3 7 6 10 32 m...

Page 68: ...hown Cable gland threads are M25 x 1 5 mm OR 3 4 NPT x 14 Instrument housing 316 St St All cable shields to be terminated to ground earth at one end only Certified cable glands or blanking plugs shall be installed at all cable entries during installation NPT threads shall conform to the requirements of ANSI ASME B1 20 1 and shall be made up wrench tight 3 9 9 6 4 2 3 7 5 10 32 Mounting screw holes...

Page 69: ...Appendix Electrical Installation MSA ULTIMA X Series GB 69 9 3 Installation Outline Drawing CE ULTIMA XA ...

Page 70: ...MSA Appendix Electrical Installation ULTIMA X Series 70 GB 9 4 Installation Mounting Bracket Optional ULTIMA XE and XA Mounting Bracket M6 ...

Page 71: ...Electrical Installation MSA ULTIMA X Series GB 71 9 5 Remote non reactive sensor and mounting bracket Check Tag for area classification Check Tag for area classification Mount unit with sensor inlet facing down ...

Page 72: ...MSA Appendix Electrical Installation ULTIMA X Series 72 GB 9 6 HART module M6 109 45 4 309 ...

Page 73: ...Appendix Electrical Installation MSA ULTIMA X Series GB 73 9 7 ULTIMA XIR Remote Sensor Check tag for area classification Mount unit with sensor inlet horizontal ...

Page 74: ...TON SENSOR CONNECTIONS POWER CONNECTIONS TROUBLE RELAY CONNECTIONS ALARM 3 CONNECTIONS ALARM 1 CONNECTIONS ALARM 2 CONNECTIONS SHIELD CONNECTIONS NORMALLY CLOSED DE ENERGIZED COMMON NORMALLY CLOSED ENERGIZED CABLE GND GROUND CABLE S SIG SIGNAL CABLE PWR POWER NORMALLY OPEN ENERGIZED COMMON NORMALLY CLOSED ENERGIZED NORMALLY CLOSED DE ENERGIZED COMMON NORMALLY CLOSED ENERGIZED NORMALLY CLOSED ENERG...

Page 75: ...ing factors for different cable cross sections 1 0 mm2 0 66 1 5 mm2 1 00 2 5 mm2 1 45 J4 J5 J1 J2 J3 GROUND SIGNAL POWER SHIELD PLUG FROM I S BARRIER INSIDE MODULE SHIELD POWER CONNECTOR FROM ULTIMA X MAIN PCBA J4 J5 J1 J2 J3 SHIELD PWR SIGNAL S GND ULTIMA X Type SUPREMA E292 VP 9010 20 12 VA Gasgard XL V Factor OX TOX 2 wire 1600 1500 1200 1000 OX TOX 3 wire 2000 1800 1500 1200 1 2 Catalytic 3 wi...

Page 76: ...ings SUPREMA Fig 15 Connection drawing ULTIMA X 3 wire to SUPREMA Fig 16 Connection drawing ULTIMA X 2 wire to SUPREMA 1 SUPREMA 2 ULTIMA X 1 SUPREMA 2 ULTIMA X 4 20 mA 24 VDC G N D 2 1 3 1 2 3 4 5 S h X 1 P A Power J8 1 2 4 20 mA 24 VDC G N D 2 1 3 1 2 3 5 Sh X 1 PA Power J8 1 2 ...

Page 77: ...awing ULTIMA X 3 wire to 9010 20 LCD Fig 18 Connection drawing ULTIMA X 2 wire to 9010 20 LCD 1 Terminal block 9010 9020 2 ULTIMA X 1 Terminal block 9010 9020 2 ULTIMA X 4 20 mA 24 VDC G N D 3 1 2 P A 16 13 14 15 32 29 30 31 P P S S Power J8 1 2 4 20 mA 24 VDC 3 1 2 P A 16 13 14 15 32 29 30 31 P P S S Power J8 1 2 ...

Page 78: ...LTIMA X Series 78 GB 9 13 Connection Drawings Gasgard Fig 19 Connection drawing ULTIMA X 3 wire to Gasgard XL Fig 20 Connection drawing ULTIMA X 2 wire to Gasgard XL 1 Channel card Gasgard XL 2 ULTIMA X 1 Channel card Gasgard XL 2 ULTIMA X ...

Page 79: ... Sensor with 4 20 mA Signal Output 3 wire Sensor Cross section Max length at 24 V DC Max load resistance 1 0 mm2 2134 m 500 Ohm Power supply 24 V DC Configuration without relay with relay Cross section 1 0 mm2 762 m 640 m Cross section 1 5 mm2 1280 m 914 m Max load resistance at signal output 500 Ohm Cross section Max length at 24 V DC Max load resistance 1 0 mm2 3658 m 500 Ohm Power supply 24 V D...

Page 80: ... 15 m 1 50 mm2 30 m Combustible gases IR 1 50 mm2 15 m 2 50 mm2 30 m Operating mode LED 4 20 mA Fault relay GREEN RED No alarm ON OFF Gas value Energised Alarm OFF Flashes Gas value Energised Fault OFF ON 3 0 mA De energised Power up HART ver sion OFF ON Steady 3 75 mA De energised Power up Non HART ver sion OFF ON Steady 3 1 mA De energised Count down all versions OFF ON Steady Alarm option 1 dis...

Page 81: ...nergised if SWAP delay 3 enabled and SWAP de lay timeout has not ex pired 2 Sensor calibration OFF ON 3 75 mA if calibration signal enabled and ALERT option 1 ena bled gas value if cali bration signal is disabled Energised if ALERT op tion disabled 21 0 mA for 02 if cali bra tion signal ena bled and ALERT option 1 disabled De energised if ALERT option enabled 1 Calibration 4 20 OFF ON 4 mA if 4 mA...

Page 82: ...00 0 0 0 0 0 0 Carbon Disulfide 15 0 0 0 0 0 No Data Carbon Monoxide 100 100 0 3 0 0 2 No Data 0 Chlorine 5 0 3 5 0 0 0 Diborane 20 0 0 0 0 No Data No Data Ethylene 50 100 0 1 0 0 No Data 0 Ethyl Alcohol 100 115 0 0 0 No Data No Data Ethyle Oxide 10 No Data No Data No Data 0 No Data No Data Ether 400 3 0 0 0 No Data 0 Fluorine 5 0 0 2 5 0 0 No Data Freon 12 1000 0 0 0 0 0 0 Germane 1 0 0 0 0 0 No ...

Page 83: ...5 No Data Tichloro ethylene 1000 0 0 0 0 0 No Data Interferant Concen tration ppm HCN HCL ClO2 HF PH3 ASH4 SIH4 Acetone 1000 No Data No Data 0 No Data No Data No Data No Data Acetylene 12000 No Data No Data 0 No Data No Data No Data No Data Ammonia 25 0 0 0 0 No Data No Data No Data Arsine 1 No Data 1 0 No Data 0 7 1 1 Benzene 20 0 No Data 0 No Data No Data No Data No Data Bromine 2 0 No Data 1 No...

Page 84: ... No Data No Data Ether 400 No Data No Data 0 No Data No Data No Data No Data Fluorine 5 0 0 1 No Data No Data No Data No Data Freon 12 1000 0 0 0 0 0 0 0 Germane 1 No Data 1 0 No Data 0 7 1 1 Hexane 500 0 No Data 0 No Data No Data No Data No Data Hydrogen 500 0 0 0 No Data 0 0 0 Hydrogen Chloride 50 No Data 50 0 30 No Data No Data No Data Hydrogen Cyanide 10 10 0 0 0 No Data No Data No Data Hydrog...

Page 85: ...0 7 Silane 5 No Data 7 0 No Data 0 1 0 2 5 Sulfur Dioxide 10 0 3 0 0 2 7 0 5 1 2 Tichloro ethylene 1000 No Data No Data 0 No Data No Data No Data No Data Interferant Concen tration ppm GeH3 B2H6 Br2 F2 NH3 NH2 EtO Acetone 1000 No Data No Data 0 0 No Data No Data No Data Acetylene 12000 No Data No Data 0 0 No Data No Data No Data Ammonia 25 No Data No Data 0 0 25 No Data 0 Arsine 1 1 5 0 0 No Data ...

Page 86: ...No Data 0 Ethyle Oxide 10 No Data No Data No Data No Data No Data No Data 10 Ether 400 No Data No Data 0 0 No Data No Data No Data Fluorine 5 No Data No Data 2 5 No Data No Data No Data Freon 12 1000 0 0 0 0 0 0 0 Germane 1 1 5 0 0 No Data No Data No Data Hexane 500 No Data No Data 0 0 No Data No Data No Data Hydrogen 500 0 0 0 0 No Data 500 0 Hydrogen Chloride 50 No Data No Data 0 0 0 0 No Data H...

Page 87: ...a No Data Methane 5000 No Data No Data 0 0 No Data No Data No Data Nitric Oxide 100 No Data No Data 0 0 0 3 No Data Nitrogen Dioxide 5 0 5 No Data 0 4 1 No Data No Data 0 Phosphine 0 5 1 3 0 0 0 0 0 Silane 5 0 2 15 0 0 No Data No Data No Data Sulfur Dioxide 10 3 6 0 0 0 0 No Data Tichloroeth ylene 1000 No Data No Data No Data 0 No Data No Data No Data Interferant Concen tration ppm GeH3 B2H6 Br2 F...

Page 88: ...le ends Err Error code HR Hour display one or two character OVER Gas value exceeds the set range Messages Meaning CAL SIG ON Instrument issues calibration signal during calibration CAL SIG OFF Instrument issues gas value during calibration LTCH Latching relay UNLTCH Non latching relay INCR Increasing alarm relay operation DECR Decreasing alarm relay operation ENER Operating with energised relay DE...

Page 89: ... cir cuit board MN EEPROM FAULT Main printed circuit board EEPROM is invalid Replace main printed cir cuit board SENSOR MISSING Instrument has lost data communication with the sen sor module Connect sensor or re place sensor SNSR FLASH FAULT Sensor module program memory is invalid Replace sensor module SNSR RAM FAULT There is a RAM memory seg ment defect in the sensor module Replace sensor module ...

Page 90: ...RT controller SUPPLY FAULT The sensor module negative supply is outside the permis sible range Check wiring or replace sensor module REF SIG FAULT A fault has occurred in the IR reference detector Replace IR reference de tector or contact manu facturer ANA SIG FAULT A fault has occurred in the an alytical IR detector Replace IR detector or contact manufacturer LOW SIGNAL The IR signal is too low C...

Page 91: ... cali bration gas was used Check flow system for blockage SENSOR WARN ING Sensor life has almost ex pired Prepare to replace sen sor CHECK CAL Check calibration Carry out bump test or calibration LOC Instrument is locked in over range condition Calibrate or reset sensor OVER LEL Sensor is exposed to a gas concentration above the LEL The instrument will return to normal operation when the gas conce...

Page 92: ...ormally energised so that it is de energised and is switched to a fail safe condition in case of a fault or power failure Information on this is given in chapter D 3 of this appendix To prevent false alarms the alarms relays are temporarily disabled in the following cases During the first minute after connecting to the power supply During calibration For two minutes after the calibration 12 2 Moun...

Page 93: ...V DC 1 5 mm2 800 m 500 Ohm Combustible gases IR 24 V DC 1 5 mm2 500 m 500 Ohm Toxic gases and oxygen 24 V DC 1 5 mm2 2000 m 500 Ohm Screened cable is recommended for the installation Temperature range 40 C to 60 C Humidity 15 to 95 RH non condensing Relays 3 alarms SPDT single pole double throw Fault relay normally ener gised SPDT single pole double throw Relay Ratings At 125 V AC or 250 V AC non ...

Page 94: ...eading rises above this setpoint The adjustment range of oxygen alarm set points is 0 25 Vol These default setpoints can be changed or verified with the ULTIMA ULTIMA X Controller ULTIMA ULTIMA X Series Controller and Cali brator Operating Manual In addition the latching alarm option can be enabled with the Controller Each alarm relay has one set of change over contacts single pole double throw SP...

Page 95: ... PULSED once per minute indicates The calibration of the ULTIMA X Series Gas Monitor is invalid or The CHECK CAL or CAL FAULT message appears on the ULTIMA X Series Gas Monitor 12 5 Optional RESET Button The optional RESET button is to allow latching relays to be reset at the Gas Monitor location The RESET button must be a normally open type with a momentary contact when pressed and have electrica...

Page 96: ... relays to motors fluorescent lamps or other inductive loads it is necessary to suppress any sparks or inductive feedback that may occur at the relay contact These effects may damage the instrument and make it inoperative One way to reduce these effects is to install a Quencharc available from MSA as part number 630413 across the load being switched The RESET function can also be executed by an in...

Page 97: ...rminal plug Identify the cable to allow proper connection at the push button Route the cable to the push button switch and connect the cable to it 6 Re install the connector plugs to the correct printed circuit board locations Make sure the connector terminal plugs are completely pushed in to the print ed circuit board sockets 7 Pull the cable from the instrument to remove any excess slack 8 Repla...

Page 98: ...e HOST Application De velopers System Integrators and knowledgeable End Users It also provides func tional specifications e g commands enumerations and performance requirements used during Field Device deployment maintenance testing and op erations It is recommended that the 4 20 mA output be the primary gas monitoring signal The HART signal can be the secondary method ATEX applications HART shall...

Page 99: ...ng to the configured instrument range This output corresponds to the Primary Variable PV HART communications are sup ported on this loop This device has a Capacitance Number CN of 1 An inoperative device can be indicated by down scale or up scale current depend ing on the sensor type Current values are shown in the following table Current Values Direction Values of Range Values mA or V Linear over...

Page 100: ...or de creasing alarm type latching or non latching Alert option status See next chapter Alarm Status Indication of alarm setpoint exceeded Swap Delay status See next chapter Input Voltage Deviceinputvoltage level Min Max Avg Minimum maximum and avg value of PV over time Sensor Temp Avg Interval Time interval for min max avg 1 8 or 24 hr Sensor Status Status returned by sensor Gas Table Linerisatio...

Page 101: ... 48 returns 5 bytes of data with the following status information 0 0 Configuration Reset Error 4 7 1 Main ram fault Error 4 7 2 Main flash fault Error 4 7 3 EEprom write error Error 4 7 4 Incompatible sensor Error 4 7 5 Sensor quick under range Error 4 7 6 Sensor UNDer range Error 4 7 7 Calibration fault Error 4 7 1 0 Sensor Missing Error 4 7 1 Sensor Overrange Warning 2 Overrange Lock Warning 3 ...

Page 102: ...Option Enable Info 7 Relay Fault Error 4 0 Alarm 1 Set Warning 1 Alarm 2 Set Warning 2 Alarm 3 Set Warning 3 4 5 6 7 Not used bits are always set to 0 Some bits used in this transmitter indicate device or sensor failure and therefore also set bit 7 and bit 4 of the Device Status byte These bits are set or cleared by the self test executed at power up or following a reset They are also set but not ...

Page 103: ...This Field Device does not support Catch Device Variable Command Description 35 Write Range Values 38 Reset Configuration Changed flag 40 See Warning below Enter Exit Fixed Current Mode 42 Perform Master Reset 45 Trim DAC Zero 46 Trim DAC Gain 48 Read Additional Device Status 59 Write Number of Response Preambles 71 Lock Device 72 Squawk 80 Read Device Variable Trim Point Warning The gas monitor w...

Page 104: ...Read Auto Zero Comp 139 Read Sensor Status 140 Read Swap Delay Status 141 Read Cal Signal Status 142 Read Alert Option Status 143 Read Sensor Temperature 144 Read Relay Normal State 173 Write Device RTC 174 Write Alarm Setpoints 175 Write Alarm Control Actions 176 Write Average Interval 177 Write Upper Trim Point 178 Write Gas Table 179 Write Sensor Data sheet Reset 180 Write Sensor Swap Delay Ena...

Page 105: ...rom the ULTIMA X Gas Monitor Request Data Bytes None Response Data Bytes Command 131 Read Alarm Setpoints Reads the ULTIMA X Alarm Setpoint values Request Data Bytes None Response Data Bytes 188 Write Relay Normal State Byte Format Description 0 3 ASCII Sensor gas type description Table 13 8 Byte Format Description 0 Unsigned RTC Hours 1 Unsigned RTC Minutes Byte Format Description 0 3 Float Alarm...

Page 106: ...erval can be a value of 1 8 or 24 hours For a one hour interval the value is updated at the top of each hour For an eight hour interval the values are updated at 800 1600 and 2400 hours Request Data Bytes None Response Data Bytes Byte Format Description 0 Bit Enum Alarm 1 Control Actions Table 13 5 1 Bit Enum Alarm 2 Control Actions Table 13 5 2 Bit Enum Alarm 3 Control Actions Table 13 5 Byte For...

Page 107: ...earisation reference tables used with certain sensors to provide accurate response for different gases from the same sensor Request Data Bytes None Response Data Bytes Command 136 Read Input Voltage Value Returns the ULTIMA input supply voltage value This number should be in the range of 8 30 volts DC Request Data Bytes None Response Data Bytes Byte Format Description 0 2 Unsigned Last sensor cali...

Page 108: ...byte is sent from the sensor module to the main processor and passed to the HART communications processor Request Data Bytes None Response Data Bytes Command 140 Read Swap Delay Status This command returns the ULTIMA X sensor swap delay status This is a single byte containing a 0 if disabled or 1 if enabled If enabled the swap delay will hold off a sensor missing error for 1 minute This hold off a...

Page 109: ...n will cause the 4 20 mA to be set to 3 75 mA during calibration of an Oxygen sensor if the Cal Signal Option is also enabled If the Alert Option is disabled and the Cal Signal en abled the output will be set to 21 mA during Oxygen sensor calibration Request Data Bytes None Response Data Bytes Command 143 Read Sensor Temperature This command returns the ULTIMA X Sensor Temperature This is a single...

Page 110: ... single byte containing a bit map of the three alarm relays non alarm states Not all gas sensors have on board relays Request Data Bytes None Response Data Bytes Byte Format Description 0 Bit 0 Alarm 1 0 normally de energised 1 normally energised 0 Bit 1 Alarm 2 0 normally de energised 1 normally energised 0 Bit 2 Alarm 3 0 normally de energised 1 normally energised ...

Page 111: ... Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 Unsigned RTC hours 0 23 1 Unsigned RTC minutes 0 59 Byte Format Description 0 Unsigned RTC hours 0 23 1 Unsigned RTC minutes 0 59 Code Class Description 0 Success No Command specific errors 1 2 Undefined 3 Error Parameter too large 4 Undefined 5 Error Too few data bytes 6 Undefined 7 Error In write protect mode 8 ...

Page 112: ...te Alarm Setpoint Control Actions Request Data Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 Unsigned Alarm Number 1 2 or 3 1 4 Float Alarm Setpoint Value Byte Format Description 0 Unsigned Alarm Number 1 4 Float Alarm Setpoint Value Code Class Description 0 Success No Command specific errors 1 2 Undefined 3 Error Parameter too large 4 Error Parameter too smal...

Page 113: ...esponse Data Bytes Command Specific Response Codes Byte Format Description 0 Unsigned Alarm Number 1 2 or 3 1 Bit Enum Alarm Control Action Value Table 13 5 Byte Format Description 0 Unsigned Alarm Number 1 2 or 3 1 Bit Enum Alarm Control Action Value Table 13 5 Code Class Description 0 Success No Command specific errors 1 4 Undefined 5 Error Too few data bytes 6 Undefined 7 Error In write protect...

Page 114: ...on interval can be for 1 8 or 24 hours Request Data Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 Unsigned Average Interval Byte Format Description 0 Unsigned Average Interval Code Class Description 0 Success No Command specific errors 1 Undefined 2 Error Invalid Selection 3 4 Undefined 5 Error Too few data bytes 6 Undefined 7 Error In write protect mode 8 15 ...

Page 115: ... range of the Upper Trim Point is from one display unit to the full scale limit Request Data Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 3 Float Upper Trim Point Span Value Byte Format Description 0 3 Float Upper Trim Point Span Value Code Class Description 0 Success No Command specific errors 1 2 Undefined 3 Error Parameter too large 4 Error Parameter too s...

Page 116: ...sponse Data Bytes Command Specific Response Codes Byte Format Description 0 Unsigned Gas Table selection number Table 13 8 Byte Format Description 0 Unsigned Gas Table selection number Code Class Description 0 Success No Command specific errors 1 2 Undefined 3 Error Parameter too large 4 Error Parameter too small 5 Error Too few data bytes 6 Undefined 7 Error In write protect mode 8 15 Undefined 1...

Page 117: ...r to re calibrate the sensor At present the only valid number for this command is 1 Request Data Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 Unsigned Sensor reset control Byte Format Description 0 Unsigned Sensor reset control Code Class Description 0 Success No Command specific errors 1 2 Undefined 3 Error Parameter too large 4 Error Parameter too small 5 E...

Page 118: ...o the fault condition The configu ration change bit will be set and the configuration change counter will be incre mented Request Data Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 Enum Swap Delay 1 Enable 0 Disable Byte Format Description 0 Enum Swap Delay 1 Enable 0 Disable Code Class Description 0 Success No Command specific errors 1 2 Undefined 3 Error Par...

Page 119: ...ere for one minute after calibration has ended to allow the sensor to re stabilise Status group 3 indicates the current setting of this mode Request Data Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 Enum Cal Signal 1 Enable 0 Disable Byte Format Description 0 Enum Cal Signal 1 Enable 0 Disable Code Class Description 0 Success No Command specific errors 1 2 Un...

Page 120: ...ss of the calibration Request Data Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 Enum Calibration Mode Number Table 13 6 Byte Format Description 0 Enum Calibration Mode Number Table 13 6 Code Class Description 0 Success No Command specific errors 1 2 Undefined 3 Error Parameter too large 4 Undefined 5 Error Too few data bytes 6 Undefined 7 Error In write prote...

Page 121: ...r for this command is 1 Request Data Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 Unsigned Calibration Abort Command number Byte Format Description 0 Float Calibration Abort Command number Code Class Description 0 Success No Command specific errors 1 2 Undefined 3 Error Parameter too large 4 Error Parameter too small 5 Error Too few data bytes 6 Undefined 7 E...

Page 122: ...gress of the calibration Valid number for this command is 1 Request Data Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 Unsigned Calibration Step Number Byte Format Description 0 Float Calibration Step Number Code Class Description 0 Success No Command specific errors 1 2 Undefined 3 Error Parameter too large 4 Error Parameter too small 5 Error Too few data byt...

Page 123: ...for the alarm has receded Valid command number is on 1 Request Data Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 Unsigned Alarm Acknowledge command number Byte Format Description 0 Float Alarm Acknowledge command number Code Class Description 0 Success No Command specific errors 1 2 Undefined 3 Error Parameter too large 4 Parameter too small 5 Error Too few d...

Page 124: ...vice from write protect mode During write protect mode all local Pushbutton controls are locked out as well Request Data Bytes Response Data Bytes Command Specific Response Codes Byte Format Description 0 Enum Write protect Mode 0 disable 1 Enable Byte Format Description 0 Enum Write protect Mode 0 disable 1 Enable Code Class Description 0 Success No Command Specific Errors 2 Error Invalid Selecti...

Page 125: ... Signal Option is also enabled If the Alert Option is disabled and the Cal Signal enabled the output will be set to 21 mA during Oxygen sensor calibration Request Data Bytes Response Data Bytes Alert Options ON OFF Calibration Alert relay de energised Alert relay energised Power on RESET Countdown Alert relay de energised Alert relay energised 4 20 CAL mA Oxygen 3 75 mA 21 mA 4 20 POR mA Oxygen 3 ...

Page 126: ...sponse Codes Code Class Description 0 Success No Command Specific Errors 2 Undefined 3 Error Parameter too large 4 Undefined 5 Error Too few data bytes 6 Undefined 7 Error In write protect mode 8 15 Undefined 16 Error Access Restricted 17 31 Undefined 32 Error Busy 33 127 Undefined ...

Page 127: ...ly de energised 1 normally energised 0 Bit 1 Alarm 2 0 normally de energised 1 normally energised 0 Bit 2 Alarm 3 0 normally de energised 1 normally energised Byte Format Description 0 Bit 0 Alarm 1 0 normally de energised 1 normally energised 0 Bit 1 Alarm 2 0 normally de energised 1 normally energised 0 Bit 2 Alarm 3 0 normally de energised 1 normally energised Code Class Description 0 Success N...

Page 128: ...R Infrared Combustible H2S Hydrogen Sulfide Cl Chlorine Cl2 Chlorine Dioxide NH3 Ammonia Bit 0 Alarm Enable 1 enabled 0 disabled Bit 1 Alarm Direction 1 increasing 0 decreasing Bit 2 Alarm Latch Status 1 latching 0 non latching Bit 3 7 Unused Mode Description 0 Initiate Zero Sensor sequence 1 Initiate Standard calibration sequence 2 Initiate Initial calibration sequence 3 Initiate Manual stepped c...

Page 129: ...lt 0x1F IR Factory Mode 0x20 IR Lamp Fault 0x28 EEPROM R W Fault 0x2D EEPROM Checksum Fault 0x2F Sensor Missing Fault 0x3A Negative Power Supply Fault 0x3B IR Reference Fault 0x3C Temperature Fault 0x3D IR Analyte Fault 0x3E IR Low Signal Fault 0x3F IR Parameter Fault 0x40 Calibration Fault 0x41 Zero Mode 0x42 Span Mode 0x7C Sleep Mode 0x7D Warm Up Mode 0x7E Power On Reset Mode 0x7F Sensor OK ...

Page 130: ...nformation ULTIMA X Series 130 GB 13 8 Gas Table Values Table Description 1 Methane 2 Propane 3 Ethane 4 n Butane 5 n Pentane 6 n Hexane 7 Cyclopentane 8 Ethylene 21 Acetylene 47 5000 PPM CO2 48 5 CO2 49 2 CO2 50 Custom 250 Unused ...

Page 131: ...oves to a value representing the measure ment The rate of this calculation is limited by an internal filter damping time Only after the PV and SV are correctly set will the device respond to HART commands If the self test fails all live measurement data PV current and percent of range are set to Not A Number and the analogue output is set to the configured malfunction indicating current The device...

Page 132: ...self test run in background mode the analogue output updates continuously and the device responds normally to HART commands Continuous self testing is part of the normal device operation The same checks are made but over a longer period between measurement function cycles Command Response Times Busy and Delayed Response The transmitter may respond with busy status if a further command is received ...

Page 133: ...ll read commands are available no write or command commands are accepted Damping Damping is internally fixed affecting only the PV and the loop current signal There is no user settable damping control 13 10 Capability Checklist Manufacturer model and revision MSA ULTIMA rev 2 Device type Transmitter HART revision 7 Device Description available Yes Number and type of sensors 1 Number and type of ac...

Page 134: ...calibration or trim functions are available from several locations in the menu structure See Fig 30 for a view of this selection menu Parameter Default Value Lower Range Value 0 Upper Range Value Sensor dependent PV Units Sensor dependent Sensor type various Number of wires 3 Damping time constant N A Fault indication jumper Sensor dependent Write protect mode write enabled Number of response prea...

Page 135: ...en a calibration function selection screen appears To zero the sensor select the Sensor Zero function and acknowledge the screen Fig 30 for a view of this screen Calibration initiated screen Once a calibration selection function is selected the command is sent to the device A status message is then returned to indicate the progress The first status mes sage should indicate that the calibration seq...

Page 136: ...sage Following a successful zero calibration an information screen displays indicating the calibration process has completed This is a five second timed message and requires no user input Fig 45 for a sample view of this information screen Calibration gas reminder screen Once the device has performed a successful Zero function and stored the calibra tion information it returns a calibration OK mes...

Page 137: ...e warning screen the user is pre sented with a calibration function selection screen To perform a standard Zero Span of the sensor select the Zero Span function and acknowledge the screen Fig 30 for a view of this screen Calibration initiated screen Once a calibration selection function is selected the command is sent to the device A status messages is then returned to indicate the progress The fi...

Page 138: ...e The red LED is OFF and the green LED is blinking on the main circuit board to indicate the start of the Zero procedure Zero Adjustment screen After the 30 second countdown screen or the selection confirmation screen for an Oxygen sensor the device should send back a status message indicating that the device is attempting to adjust the internal calibration The user is instructed to apply Zero gas...

Page 139: ...he SPAN procedure an information screen dis plays Fig 44 for a sample completion screen This is a five second information screen no user action is required Calibration gas reminder screen Following the Calibration completion screen another information screen is present ed to inform the user to disconnect any calibration gas from the device This is a five second timed message no user acknowledgemen...

Page 140: ...mplete calibration proce dure 13 15 User Stepped Calibration Procedures User Calibration Selection Menu User calibration is selected in a manner similar to the standard Zero Span calibra tion procedure the steps are similar except the function selection should be User Cal Normal calibrations are performed and stepped automatically by the de vice while prompting the user to apply the required calib...

Page 141: ...Appendix HART Specific Information MSA ULTIMA X Series GB 141 Zero Cal Step Screen Fig 21 Zero cal step screen Fig 22 Zero cal step screen ...

Page 142: ...MSA Appendix HART Specific Information ULTIMA X Series 142 GB Span Cal Step Screen Fig 23 Span cal step screen Fig 24 Span cal step screen ...

Page 143: ...ppendix HART Specific Information MSA ULTIMA X Series GB 143 13 16 Sample Calibration Display Screens HART DDL based Calibration Display Screens Fig 25 Select Sensor Calibration from the Sensor Trim Menu ...

Page 144: ...MSA Appendix HART Specific Information ULTIMA X Series 144 GB First Warning Screen Fig 26 First warning screen Fig 27 First warning screen ...

Page 145: ...Appendix HART Specific Information MSA ULTIMA X Series GB 145 Second Warning Screen Fig 28 Second warning screen Fig 29 Second warning screen ...

Page 146: ... Appendix HART Specific Information ULTIMA X Series 146 GB Standard Calibration Function Select Screen Fig 30 Standard calibration function select screen Fig 31 Standard calibration function select screen ...

Page 147: ...Appendix HART Specific Information MSA ULTIMA X Series GB 147 Calibration Initiated Screen Fig 32 Calibration initiated screen Fig 33 Calibration initiated screen ...

Page 148: ...MSA Appendix HART Specific Information ULTIMA X Series 148 GB Selection Confirmation Screen Fig 34 Selection confirmation screen Fig 35 Selection confirmation screen ...

Page 149: ...Appendix HART Specific Information MSA ULTIMA X Series GB 149 Sensor Zero Countdown Screen Fig 36 Sensor zero countdown screen Fig 37 Sensor zero countdown screen ...

Page 150: ...MSA Appendix HART Specific Information ULTIMA X Series 150 GB Zero Adjustment Screen Fig 38 Zero adjustment screen Fig 39 Zero adjustment screen ...

Page 151: ...Appendix HART Specific Information MSA ULTIMA X Series GB 151 Span Countdown Screen Fig 40 Span countdown screen Fig 41 Span countdown screen ...

Page 152: ...MSA Appendix HART Specific Information ULTIMA X Series 152 GB Adjusting Span Screen Fig 42 Adjusting span screen Fig 43 Adjusting span screen ...

Page 153: ...Appendix HART Specific Information MSA ULTIMA X Series GB 153 Calibration Completion Message Fig 44 Calibration completion message Fig 45 Calibration completion message ...

Page 154: ...MSA Appendix HART Specific Information ULTIMA X Series 154 GB Calibration Gas Reminder Screen Fig 46 Calibration gas reminder screen Fig 47 Calibration gas reminder screen ...

Page 155: ...Appendix HART Specific Information MSA ULTIMA X Series GB 155 Loop Control Reminder Message Fig 48 Loop control reminder message Fig 49 Loop control reminder message ...

Page 156: ...tatus group 2 to expand it as shown in Fig 50 Other possible cause for a Span Fault could be the use of an incorrect Span gas or improperly set PV Upper Trim point Span setting The Trim calibration point in formation can be viewed from the sensor trim points menu as shown in Fig 52 Span faults can also be caused by a bad sensor sensor at end of life or a sensor that is too far out of calibration f...

Page 157: ...Appendix HART Specific Information MSA ULTIMA X Series GB 157 Calibration Status Screen Fig 50 Calibration status screen Fig 51 Calibration status screen ...

Page 158: ...MSA Appendix HART Specific Information ULTIMA X Series 158 GB Sensor Trim Point Screen Fig 52 Sensor trim point screen ...

Page 159: ...Appendix HART Specific Information MSA ULTIMA X Series GB 159 Additional Sensor Status Screen Fig 53 Additional Sensor status screen Fig 54 Additional Sensor status screen ...

Page 160: ...he application of Zero gas should be checked and the sensor status as defined in Fig 50 and Fig 54 verified if this fault occurs Calibration Aborted User calibration abort or sensor calibration faults can cause a calibration process to abort Status group 2 as shown in Fig 50 can be viewed to determine if the abort was caused by a cal fault Status group 2 can be expanded by right clicking the selec...

Page 161: ...Appendix HART Specific Information MSA ULTIMA X Series GB 161 Device Status Screen Fig 55 Device status screen Fig 56 Device status screen ...

Page 162: ... 372 51 62 Fax 34 93 372 66 57 info es MSAsafety com Poland MSA Safety Poland Sp z o o Ul Wschodnia 5A 05 090 Raszyn k Warszawy Phone 48 22 711 50 00 Fax 48 22 711 50 19 info pl MSAsafety com Czech republic MSA Safety Czech s r o Argentinska 38 170 00 Praha 7 Phone 420 241440 537 Fax 420 241440 537 info cz MSAsafety com Hungary MSA Safety Hungaria Francia út 10 1143 Budapest Phone 36 1 251 34 88 F...

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