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MASK MOUNTED REGULATOR REPAIR

MASK MOUNTED (SECOND STAGE) REGULATOR
REPAIR

All repair procedures assume that the regulator is disas-
sembled from the apparatus and facepiece. To do this:

Be sure the cylinder valve is completely closed.

Disconnect the regulator from the facepiece.

Be sure nothing is blocking the regulator outlet. Allow
any trapped pressure to bleed from the apparatus.

If desired, disconnect the intermediate pressure hose
from the first stage regulator.

Note:

Use only specified thread sealants in their specified

locations. Use of sealants other than the ones specified
may damage MMR (Second Stage) components.

Removing the Shut-Off Cap, Spring, and Stop Spring

1. Remove the setscrew

from the regulator
housing. 

2. Unthread the shut-off cap and remove the button and

spring. 

3. Pull the stop spring out

of the groove at the
bottom of the shut-off
hub. 

4. Remove any RTV Adhesive from the shut-off hub.

5. Fit the large spanner

wrench on the socket
driver. Unthread the
shut-off hub from the
regulator housing.

6. Using the small span-

ner wrench, unthread
the adjusting screw
from the shut-off hub. 

7. Remove the diaphragm spring. 
8. Clean sealant residue from parts.

Note:

Use extreme care when removing the diaphragm.

Do not bend, twist, or distort the lever assembly. Do not
touch the exposed lever assembly after removing the
diaphragm.

9. Lift the diaphragm and

spacer ring from the
housing.

Note:

If the regulator diaphragm is torn or has any visible

damage, it must be replaced.

Installing a New Diaphragm or Spring

1. Lay the diaphragm on

a flat, clean surface
and place the spacer
ring into the diaphragm's
outer rim. The flange
side must be "up."

2. Install this assembly

into the regulator hous-
ing by pushing gently
on the spacer ring.

3

TAL 4011 (L) Rev. 3 - 817081

Summary of Contents for PremAire Cadet 15M

Page 1: ...g hours TAL 4011 L Rev 3 MSA 2004 Prnt Spec 10000005389 A Mat 817081 Doc 817081 This manual including Warnings and Cautions inside must be read and fol lowed carefully by all persons who will use or m...

Page 2: ...um NOTE 4 When installing O rings over threads use trans parent tape a thin piece of paper or other thread protec tor to avoid damage to the O ring NOTE 5 Pipe sealing tape is used on fittings with ta...

Page 3: ...ring 3 Pull the stop spring out of the groove at the bottom of the shut off hub 4 Remove any RTV Adhesive from the shut off hub 5 Fit the large spanner wrench on the socket driver Unthread the shut of...

Page 4: ...t the swivel block end 1 Remove the end cap diaphragm and spring see Removing the Shut off Cap Spring and Stop Spring 2 Disconnect the unpressurized mask mounted regulator from the facepiece 3 Using a...

Page 5: ...Diaphragm 1 Clean any debris from inside the valve core before reassembly 2 Place a new diaphragm into the valve and lever assembly Ensure the flat side of the diaphragm faces up and that the diaphra...

Page 6: ...ever arms 6 With the slot and lug lined up press the valve core gently into the housing Resistance will develop as the O ring is forced into its seat Do not turn the valve and lever assembly relative...

Page 7: ...cess RTV Adhesive from the threads of the thrust ring 9 Place one drop of RTV Adhesive on the threads of the shut off hub above the adjusting screw 10 Thread the thrust ring into the shut off hub unti...

Page 8: ...ed Note If the insert shows signs of wear or damage it must be replaced Installing the Insert 1 Using the valve stem install the insert in the valve body Thread the stem clockwise until the insert is...

Page 9: ...Body 1 To remove the cylinder inlet body from the cylinder Before repairing the cylinder valve all air must be bled from the cylinder Open the cylinder valve handwheel 1 2 turn and leave it open unti...

Page 10: ...oid possible hearing damage Do not attempt to repair the valve if pressure is shown on the cylinder pressure gauge If pressure cannot be relieved by opening the cylinder valve handwheel the cylinder m...

Page 11: ...rn the whistle counter clock wise 2 Unthread the alarm from the High Pressure Regulator Installing the Low Pressure Alarm Whistle 1 Insure that O ring is seated and not damaged 2 Apply a thin film of...

Page 12: ...4 socket remove the four 4 screwpins from the cylinder valve 2 Pull firmly on the high pressure hose to remove it from the cylinder valve body 3 Remove the old O ring and back up ring Be careful not t...

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