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INSPECTION

Locate the exhalation cover.

8. Place the lower tabs of the cover into the inlet assem-

bly.

9. Snap the top half of the cover into place.

The plugged Inlet Assembly is now ready for use with the
Advantage 4000 Facepiece.

Reassembling the RD40 Inlet Assembly

1. Lightly lubricate exhalation valve stem with Christo-

Lube

®

(PN 604070) or similar fluorinated lubricant.

2. Carefully press the valve stem into orifice by pushing

in the center of the valve face

3. Locate the button and place a small spring in each

hole.

4. Put the button into mating cavity and locate the

adapter.

5. Insert adapter into grooved channels by locating

recessed button cavity.

6. Press adapter into place and rotate adapter 3/8-turn

counter-clockwise. A click will be heard when the but-
ton engages

7. Roll a new o-ring into position on the groove/interface

between the RD40 adapter and the component hous-
ing. Locate the exhalation cover.

8. Place the hinge tabs into the slots. Snap the cover

into place and locate the inhalation valve disc.

9. Carefully stretch the valve disc over the stem in the

center of the spider gasket.

10. Replace the spider gasket valve in the seating groove

inside of the RD40 Adapter.

The RD40 Inlet Assembly is now ready for use with the
Advantage 4000 facepiece.

Reassembling the PTC Inlet Assembly

1. Lightly lubricate exhalation valve orifice.
2. Carefully insert disc portion of valve stem into orifice

and stretch around until stem and valve are fully
engaged and properly oriented.

3. Insert valve stem shaft into exhalation port of compo-

nent housing.

4. Place exhalation pressure demand spring on spring

retaining clip and, while holding spring on clip, set
opposite end of spring in valve crown portion of exha-
lation valve.

5. Firmly press spring retaining clip sides into matching

holes on component housing until engaged

6. Locate the button and place a small spring in each

hole.

7. Put the button into mating cavity and locate adapter
8. Insert adapter into grooved channels by locating

recessed button cavity.

9. Press adapter into place and rotate adapter 3/8-turn

counter-clockwise until it locks into place.

10. Roll a new O-ring into position on the groove/interface

between the PTC adapter and the component hous-
ing. Locate the exhalation cover.

11. Place the lower tabs of the cover into the mating

grooves above the adapter.

12. Snap the cover into place and locate the inhalation

valve disc

13. Carefully stretch the valve disc over the post in the

center of the adapter

The PTC Inlet Assembly is now ready for use with the
Advantage 4000 facepiece.

Disassembling the Facepiece: Model 4100 and 4200

1. Remove the U-clip from the inlet housing front by

spreading away from the inlet assembly and sliding it
down. Set the U-clip aside.

2. Push the inlet housing through the facepiece lens by

applying inward force at bottom of inlet housing

3. Remove the nosecup by grasping to close to the inlet

housing flange.

4. Remove and discard the small internal o-ring.
5. Remove the larger external o-ring and replace.
6. Set the inlet housing aside.
7. Holding the nosecup, gently push the inlet check

valves from inside and through the nose-cup.

8. Inspect the silicone valves for any damage. Replace if

damaged.

Disassembling the Facepiece: Model 4200 only

1. To replace the inhalation valves on the lens bayonet

connectors, line the holes up in the valves with the
posts on the back of the lens bayonet connectors and
gently stretch the valve openings to slip over the posts

2. Remove the bayonet connector gaskets by stretching

the gaskets slightly and lifting them over the bayonet
connectors.

Removing the Lens from the Facepiece Blank

1. Remove the head harness. See the Removing the

Head Harness section.

2. Using a Phillips screwdriver, unthread and remove the

two screws securing the lens rings.

3. Separate the lens rings by inserting a flat head screw-

driver into the rear notch of each side until it is seated
firmly.

4. Carefully rock the screwdriver up and down until either

half can be pulled from the facepiece blank by hand.

5. Fold back the facepiece blank and remove the lens.

Set all components aside. Do not discard.

DO NOT allow the screwdriver blade to contact any
portion of the facepiece blank.

Reassembling the Facepiece

1. To reassemble facepiece, reverse the preceding direc-

tions with the exception of the lens which is reassem-
bled as per the following instructions.

17

TAL 018 (L) Rev. 6 - 10073772

Summary of Contents for Advantage 4000 Series

Page 1: ...sponsibility for using or servicing the Advantage 4000 Air Purifying Respirator The Advantage 4000 Air Purifying Respirator will per form as designed only if used and serviced according to these instructions otherwise the respirator could fail to perform as designed and persons who rely on the Advantage 4000 Air Purifying Respirator could sustain serious personal injury or death AIR PURIFYING RESP...

Page 2: ...nfiguration as speci fied by the manufacturer O Refer to User s Instructions and or maintenance man uals for information on use and maintenance of these respirators P NIOSH does not evaluate respirators for use as surgi cal masks S Special or critical User s Instructions and or specific use limitations apply Refer to User s Instructions before donning S SPECIAL OR CRITICAL USER S INSTRUCTIONS Mers...

Page 3: ...est Quantitative Test or Qualitative Test and follow all warnings and limitations specified 15 Wear impermeable protective clothing to prevent exposure to gases and vapors which can poison by skin absorption 16 Do not use this full facepiece with self contained breathing apparatus SCBA unless equipped with a push to connect inlet 17 Do not use this respiratory protective device in explosive atmosp...

Page 4: ...ccordance with the instructions provided This respirator filter is NOT for use by a children or b people with a medical condition that may be adversely affected by using it Failure to follow all warnings and instructions can result in serious personal injury or death When using filters in an application that produces sparks ensure that they are protected by a shield ontact with sparks can damage f...

Page 5: ...secup head harness and inlet assembly combined with the appropriate canister cartridge s becomes a complete respiratory protective device The respirator consists of the following subassemblies full facepiece with required nosecup assembly head harness inlet assembly filter canister cartridge s Facepiece size is identified on the front of the facepiece on the lower left head harness tab Nosecup siz...

Page 6: ...ng poor warning properties there is no secondary means of knowing when to replace the cartridge canis ter In such cases take appropriate additional precau tions such as a more conservative change out schedule or use of an air supplied respirator or SCBA to prevent overexposure Failure to follow this warning can result in serious personal injury or death The following is a partial list of substance...

Page 7: ...n Fluoride P100 Canister must be replaced after each use against hydrogen fluoride not to exceed 8 hours to ensure the integrity of the P100 filter F MULTI USE LIMITATIONS OptiFilter XL only 1 Approved as a high efficiency particulate air filter on approved Powered Air Purifying Respirators Also approved as a P100 filter but ONLY when used with an approved negative pressure respirator Do not excee...

Page 8: ...NOTES 8 TAL 018 L Rev 6 10073772 ...

Page 9: ... respirator must pass a Negative Pressure Seal Test every time the mask is donned to ensure proper fit before using the respirator The respirator must also pass the tightness test before the user attempts to enter a toxic atmosphere The respirator will not furnish protection unless all inhaled air is drawn through a suitable canister cartridge s RESPIRATOR FIT TEST The user must perform a respirat...

Page 10: ...NOTES 10 TAL 018 L Rev 6 10073772 ...

Page 11: ... cartridge s into the facepiece port and hand tighten If applicable place a new filter in each filter cover Never load filters into the receptacles Use the canister cartridge s immediately upon opening the bag Note For gas mask canister refer to the shelf life section for storing the canister outside the packaging Discard canister cartridge s after each use Replace the canister cartridge s before ...

Page 12: ...NOTES 12 TAL 018 L Rev 6 10073772 ...

Page 13: ...e harness straps 3 Insert chin into the chin cup 4 Pull the harness over the head so that the netting lies flat and is centered behind your head 5 Hold the facepiece by the inlet housing while tighten the lower straps Pull them straight back not out 6 Tighten the upper straps 7 Adjust the straps as necessary until the facepiece fits snugly against the face 8 Ensure that straps are adjusted to same...

Page 14: ...of the strap Secure the strap in position by pulling the strap onto the button 3 Smooth the straps so that they are flat Move the slide so that it is located at the lens ring connection NEGATIVE PRESSURE SEAL TEST The Negative Pressure Seal Test must be performed each time the facepiece is donned A good face to facepiece seal must be verified before entering a hazardous area Perform the test as fo...

Page 15: ...REPAIR Note All repair procedures assume that the respirator is clean and free of contaminant and that the fil ter s cartridge s are removed Removing the Inlet Assembly 1 Press the Inlet assem bly release button 2 Rotate the adapter clockwise a quarter turn until the notch and part number are at 9 00 o clock 3 Firmly pull the inlet assembly from the facepiece assembly by grasping the inlet assembl...

Page 16: ... Place clip spring valve and valve stem assembly contained within rubber valve on your working sur face 9 Remove rubber valve from valve stem assembly The inlet assembly is now completely disassembled It may be cleaned using a non sudsing cleaning solution such as Confidence Plus Cleaning Solution P N 10009971 Inspect all parts for damage before reassembly Reassembling the Twin Cartridge Inlet Ass...

Page 17: ...ocks into place 10 Roll a new O ring into position on the groove interface between the PTC adapter and the component hous ing Locate the exhalation cover 11 Place the lower tabs of the cover into the mating grooves above the adapter 12 Snap the cover into place and locate the inhalation valve disc 13 Carefully stretch the valve disc over the post in the center of the adapter The PTC Inlet Assembly...

Page 18: ...facepiece 6 Guide the bottom lens ring over the outside of the bottom facepiece blank lens groove 7 Work the lens rings down on to the face piece blank to line up the threaded ends as close as possible with out bending the lens 8 Install one Phillips screw in the top lens ring mounting flange and thread it about halfway into the oppo site lens ring flange 9 Install the remaining Phillips screw in ...

Page 19: ...ed 2 Installing the top straps Place the new harness on a flat surface so the straps behind the MSA logo are the top straps Ensure the black adapter clips are engaged Fold the mask rubber down against the lens Slide the slotted part of the black upper buckle up into its respective side s black adapter clip Pivot the upper buckle up and pull the strap ensur ing proper assembly 3 Install the bottom ...

Page 20: ...NOTES 20 TAL 018 L Rev 6 10073772 ...

Page 21: ...nt must be per formed Disposal is to be performed as required by feder al state and or local laws PROCEDURE FOR REMOVING THE RESPIRATOR 1 To remove the facepiece insert the thumbs under each of the harness head straps end tab and fully extend the harness head straps 2 Grasp the facepiece by the component housing or bottom head harness straps not the exhalation valve or canister cartridge s 3 Pull ...

Page 22: ...NOTES 22 TAL 018 L Rev 6 10073772 ...

Page 23: ...ns with the Confidence Plus Cleaning Solution b If the Confidence Plus Cleaning Solution is not used wash in a mild cleaning solution rinse thor oughly and submerge in a germicide solution for the manufacturer s recommended time 2 Clean and Disinfect the Facepiece a Remove the canister cartridge s from the face piece b Thoroughly wash the facepiece and nose cup in the cleaning solution A soft brus...

Page 24: ...NOTES 24 TAL 018 L Rev 6 10073772 ...

Page 25: ...ar for formaldehyde canister an expiration date of 6 months from the date the canister was removed from the packaging This expiration date must not to exceed the original expiration date printed on the foil packaging 4 Using the enclosed cap and plug assembly as shown in Figure A place the cap end over the threaded outlet of the canister as shown in Figure B 5 Insert the plug end on the inlet of t...

Page 26: ...NOTES 26 TAL 018 L Rev 6 10073772 ...

Page 27: ... the filter cover 2 Set the spacer on top of the pre filter pad 3 Fit the pre filter cover assembly over the OptiFilter HE cartridge Press firmly into place Attaching the Gas Mask Chin Canister to the Belt This conversion kit consists of Installation Instructions 1 Attach the male thread end of the breathing tube securely to the facepiece component housing 2 Slide the belt clip over the neck of th...

Page 28: ... RING HOUSING SILICONE 9 10065803 1 NOSECUP ASSEMBLY MED LG 10065804 NOSECUP ASSEMBLY SMALL 10 10084819 1 O RING SIZE 2 024 11 10025288 2 BUTTON HEAD HARNESS ADVANTAGE 4000 SINGLE PORT FACEPIECE COMPONENTS CONT ITEM PART QTY DESCRIPTION NO NUMBER REQD 12 10065329 2 INLET ASSEMBLY 465008 1 BAG DRAWSTRING NOT 10029294 1 COVER LENS SHOWN 10075903 1 CLOTH HEAD HARNESS ASSEMBLY NOSECUP ASSEMBLY COMPONE...

Page 29: ...ING HOUSING SILICONE 9 10065803 1 NOSECUP ASSEMBLY MED LG 10065804 NOSECUP ASSEMBLY SMALL 10 10084819 1 O RING SIZE 2 024 11 10025288 2 BUTTON HEAD HARNESS ADVANTAGE 4000 SINGLE PORT FACEPIECE COMPONENTS CONT ITEM PART QTY DESCRIPTION NO NUMBER REQD 12 10065329 2 INLET ASSEMBLY 465008 1 BAG DRAWSTRING NOT 10029294 1 COVER LENS SHOWN 10075903 1 CLOTH HEAD HARNESS ASSEMBLY NOSECUP ASSEMBLY COMPONENT...

Page 30: ...65803 1 NOSECUP ASSEMBLY MED LG 10065804 NOSECUP ASSEMBLY SMALL 10 10084819 1 O RING SIZE 2 024 11 10018496 2 GASKET BAYONET 12 10030061 2 VALVE FACEPIECE 13 10025288 2 BUTTON HEAD HARNESS ADVANTAGE 4000 TWIN PORT FACEPIECE COMPONENTS CONT ITEM PART QTY DESCRIPTION NO NUMBER REQD 14 10065332 1 INLET ASSEMBLY 465008 1 BAG DRAWSTRING NOT 10029294 1 COVER LENS SHOWN 10075903 1 CLOTH HEAD HARNESS ASSE...

Page 31: ...31 TAL 018 L Rev 6 10073772 ...

Page 32: ...32 TAL 018 L Rev 6 10073772 ...

Page 33: ...33 TAL 018 L Rev 6 10073772 ...

Page 34: ...34 TAL 018 L Rev 6 10073772 ...

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