MRC COMP-61 Operation Manual Download Page 4

Electric power supply of our air compressor is single phase, and with overload fuse to protect 
the compressors during working. (if you will need the compressor as 3-phase power supply, we 
can do the special) 
Power supply of our air compressors is 198V-242V, abnormal voltage may cause overheat or 
difficult to start for compressor. To ensure normal performance, if working area of the 
compressor can not supply normal voltage, please equip with a single phase power regulator, 
and power of the regulator should be more than 4000VA. 
After unpacking, check the compressor for any missing parts and damages, check accessories 
and spare parts and technical documents supplied together with the compressor according to the 
packing list. 

Before operation: 
§ Take off the air inlet nut, install the air intaker and keep the pipe facing down.together with 
the compressor according to the packing list.Before operation: 

§ Take off the air inlet nut, install the air intaker and keep the pipe facing down. 

§ Check the compressor, make sure the drain valve is closed, pressure switch is located at "0", 

air outlet ball valve is closed, and power supply is normal 
§ Connect air supply pipe with the quick coupling. 
§ Connect to power supply, then installation is completed.. 

2, Test before operation: 
Turn the handle of pressure switch to "on", the motor would start work immediately, and here 
will be air leakage from air filter and regulator to protect restart of motor, simultaneously, here 
is air flow come into air tank. The reading of pressure gauge will slowly rise with increasing 
pressure inside of air tank, after the pressure shown as 0.1Mpa, air filter and regulator would 
stop releasing, and when the reading of pressure gauge reaches 08Mpa,pressure switch 
activates, the power supply is cut off, machine stops running. (now, you may adjust air filter 
and regulator to get the pressure as youneed)After tank pressure down to 0.5Mpa, pressure 
switch activates, motor would start running again. After testing, if the compressor can autom -
atically stop and start, it is work in normal. 
3, Maintenance-drainage 
During operation, moisture from air will be pressed and collected in air tank, too much moisture 
will influence the quality of air supply, and affects normal work of the appliance, thus you 
should drain the water timely. The frequency for draining is depended on environment condition 
and operation time, but usually every 3 days one time. The way to drain off the condensated water 
is as follows: 
Put the drain pipe which connects with the drain valve quick coupling in a container, with 
compressed air in the air tank slowly turns counterclockwise the knob on the drain valve to 
drain off the water in the air tank until all accumulated water comes out from the pipe. After 
that turn tightly clockwisethe knob to ensure no leakage. 

4,  Change of air filter core 
An air filter is installed on air inlet of the motor to prevent the dust in the air from entering the air 
compressor and reduce noise. After being used for a period, the filter core in the air filter will 

get clogged. In a result sucking capacity of the air compressor will be reduced, therefore the 

filter core must be replaced regularly. The way of replace is as follows: open the lid on the air 

filter, take out the old filter core, put in a new one, and then close the lid. 

Notice: it is better to check and replace the air filter core regularly, we suggest as working 

every 300 hours to have a check. 

Split-up drawing of motor and maintenance

1 CastAlu shell units 

12 Gasket of cylinder Head 

2 Eccentric wheel units 

13 Screw of plate valve 

3 Fan 

14 Fix plate 

4 Screw of connecting rod  15 Air outlet valve 
5 Connecting rod 

16 Air inlet valve 

6 Piston ring 

17 Valve gasket 

7 Plate 

18 Screw of valve 

8 Screw of plate 

19 Cylinder head 

9 Cylinder Jacket 

20 Screw of cylinder head 

10 Gasket of cylinder jacket  21 Connecting pipe 
11 Plate valve 

22 Holder of aluminium alloy 

Summary of Contents for COMP-61

Page 1: ...e Air Compressors O Op pe er ra at ti io on n M Ma an nu ua al l C CO OM MP P 6 61 1 8 81 1 6 61 1X X 8 81 1X X 6 61 1X XY Y 8 81 1X XY Y 3 Hagavish st Israel 58817 Tel 972 3 5595252 Fax 972 3 5594529 mrc mrclab com ...

Page 2: ... After use please don t forget drainage and please release the pressure of tank keep the compressor in a dry and ventilated place 6 Do not use the compressor with force Before operation please do referto the rated voltage and frequency of the compressor and do not use it overload Do not let the compressor work for more than 1hour continually it is not good to keep long service life for the compres...

Page 3: ...ressure switch the compressor is shut off When the pressure inside decreases to 5 bar power is turned on by the pressure switch and the compressor starts again and the pressure in the tank gradually rises again This happens repeatedly Spare Parts Air Filter Regulator with two functions One function as filter before pressed air enter into the connected equipment the filter would filter the moisture...

Page 4: ...sure as youneed After tank pressure down to 0 5Mpa pressure switch activates motor would start running again After testing if the compressor can autom atically stop and start it is work in normal 3 Maintenance drainage During operation moisture from air will be pressed and collected in air tank too much moisture will influence the quality of air supply and affects normal work of the appliance thus...

Page 5: ... to the bottom of the plate valve and place the plate valve on the cylinder jacket Make sure the cylinder jacket is correctly equipped in the gasket of cylinder jacket 14 Check the air direction of inlet and outlet make sure they are correct 15 Put the gasket of cylinder head on the flute of cylinder head 16 Cover the plate with cylinder head and keep the correct direction of air inlet and outlet ...

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