Mr. FILL Heavy Harry H.22 Operating Manual Download

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This document is subject to change management rules, unauthorised modification is not permitted.
All rights reserved © Mr. Fill Reproduction is not permitted without the written permission of Mr. Fill

Operating manual

Underground press module
Heavy Harry H.22, H.28 & H.35

Versie 1.0 EN March 2021

Summary of Contents for Heavy Harry H.22

Page 1: ...nt rules unauthorised modification is not permitted All rights reserved Mr Fill Reproduction is not permitted without the written permission of Mr Fill Operating manual Underground press module Heavy Harry H 22 H 28 H 35 Versie 1 0 EN March 2021 ...

Page 2: ...enstemming II A 11 6 CE Marking 13 7 Information about the manual 14 7 1 Fonts characters and symbols 14 7 1 1 Recognition of Symbols 14 7 1 2 Noise emission 17 7 1 3 Letter types 17 7 1 4 Signs that indicate the meaning of the text 17 8 Terminology 18 9 Preconditions for operation 19 9 1 Organizational measures 19 9 2 Intended use 20 9 3 Unintended use 20 10 Specifications 21 10 1 Machine specifi...

Page 3: ...e energised 30 13 1 2 Machine out of safe mode de energising 30 13 1 3 Machine in safe mode servicing with power 30 13 1 4 Machine out of safe mode servicing with power 30 13 2 Starting the machine 30 13 3 Stopping the machine 30 13 4 Preparation for presses 31 13 5 Start of pressing 31 13 6 Stop End of pressing 31 14 Electric circuit 32 14 1 Electricity supply 32 14 1 1 230V 32 14 1 1 1 Charging ...

Page 4: ... module_R1 0 Page 3 42 16 2 Preventive and corrective maintenance 36 17 Possible malfunctions 37 17 1 37 18 Spare parts 38 19 Customer service 39 19 1 Remote assistance 39 19 2 INTERNET PLATFORM 39 19 2 1 Login 40 20 End of machine life 41 21 Disposal 42 ...

Page 5: ... the information provided in these operating instructions Reproduction or distribution in printed written and or audiovisual form is prohibited unless prior permission has been granted by the manufacturer This description and operating manual are intended to help you operate and maintain the Heavy Harry underground baler module type H 22 H 28 H 35 so it is necessary to read this manual before oper...

Page 6: ...ly be operated and maintained by qualified users the trained person electrician mechanic is internally instructed by the user on the designated tasks and safe working practices of the Heavy Harry press module the specialised person manager is responsible on the basis of his expertise for training the electricians mechanics the qualified electrician is competent to carry out electrical work on the ...

Page 7: ...ssessment and risk reduction NEN EN ISO 13849 1 2016 Safety related parts of control systems Part 1 General principles for design NEN EN ISO 13849 2 2012 Safety related parts of control systems Part 2 Validation NEN EN IEC 60204 1 2018 nl Safety of machinery Electrical equipment of machines Part 1 General requirements NEN EN ISO 13857 2019 en Safety of machinery Safety distances to prevent danger ...

Page 8: ...rland T 31 0 345 524881 I www mr fill com E info mr fill com Service en onderdelen Service service mr fill com Documentation Published on 29 maart 2021 These operating instructions are based on Heavy Harry Underground press module By Engineering Modeltype H 22 H 28 H 35 Date published March 2021 Version rev 1 0 NL Original language of issue Netherlands ...

Page 9: ...ating manual is currently available in Dutch English French and German List of damage characteristics for quality measurement Documentation components documents of components installed on the machine Document with pictures and the designation of various machine parts in the languages Dutch English as well as the numbering of those parts given by Mr Fill 3 3 Safety regulations The machine satisfies...

Page 10: ...tructions from existing national accident prevention and environmental protection regulations Supplier details if not supplied directly by Mr Fill Dealer stamp Mr Fill is not liable for any damage or indirect damage caused by operating errors lack of proper maintenance and any other use than that described in these operating instructions Mr Fill s liability also lapses if you or third parties make...

Page 11: ... kg The underground press module is cleverly designed Through a specially developed algorithm the system knows exactly the filling percentage As a result you can remotely see among other things how many kilograms are in the underground container With this data which can be viewed via our smart platform Smart City Manager you can empty the container at the moment it is actually needed This way you ...

Page 12: ...Operating instructions_Heavy Harry_underground press module_R1 0 Page 11 42 5 EG Verklaring van overeenstemming II A ...

Page 13: ...Operating instructions_Heavy Harry_underground press module_R1 0 Page 12 42 ...

Page 14: ...Operating instructions_Heavy Harry_underground press module_R1 0 Page 13 42 6 CE Marking ...

Page 15: ... the production line Illustrations in the manual are for general clarification only and an illustration may differ from the model of the machine supplied Manuals and instructions of the installed components are enclosed with the manual and instructions of the components may contain information that differs from the instructions in this manual 7 1 Fonts characters and symbols 7 1 1 Recognition of S...

Page 16: ...ommon pictograms and symbols The following symbols and terms are used in this manual to alert the reader to safety aspects and important information Pictogramm Significance Read and understand these operating instructions before putting the machine into operation and or carrying out maintenance Wear safety shoes when working with or on this machine Wear safety goggles When working on machines or i...

Page 17: ...components in the vicinity of this sticker High pressure hosing down of electrical or hydraulic components may result in component or system failure Warning Rotating or moving parts Warning Sinking parts height control Warning risk of falling Where he she or he is written both male and female persons are meant Wherever machine is written this refers to the Heavy Harry underground press module Make...

Page 18: ... Text text in bold Highlight important information subheadings 7 1 4 Signs that indicate the meaning of the text Enumeration This symbol indicates places in the text that cover the same subject in terms of content and logic An enumeration can also be part of an action instruction Action instruction This symbol identifies passages of text containing specific action instructions for the user of the ...

Page 19: ...ne builder and component suppliers User De afnemer en eigenaar van de Heavy Harry ondergrondse persmodule en zijn personeel Machine Zoals in deze handleiding beschreven De machine kan opgebouwd zijn met componenten van diverse fabrikanten Component Onderdelen van de Heavy Harry persmodule die door derden zijn gefabriceerd Deze componenten hebben hun eigen gebruikershandleiding ...

Page 20: ...o comply with the instructions in the manual Use personal protective equipment where necessary All safety and warning signs on the machine must be complete and in good condition Observe the safety and warning notices on the machine Do not extend or modify the machine without the supplier s approval Do not carry out any expansions or modifications to the machine that could affect safety without the...

Page 21: ...nd have been informed about the specific dangers Regardless of the guidelines mentioned in the manual local laws and regulations must be observed The machine has been manufactured in compliance with the applicable technical standards and the recognised safety rules However during operation situations can arise which are life threatening to the user or third parties or which can damage the machine ...

Page 22: ...esidual waste 1 5 residual waste Compaction 1 5 plastic 1 6 plastic 1 7 plastic Length 930mm 930mm 930mm Width 1000mm 1000mm 1000mm Height 700mm 700mm 700mm Mass empty 315kg 315kg 315kg Drive Electric Electric Electric Engine power 2200W 2200W 2200W Energy consumption 5W h 5W h 5W h Noise level 70 dB A 70 dB A 70 dB A Vibration level Nihil Nihil Nihil Operating temperature 0 C tot 50 C 0 C tot 50 ...

Page 23: ...Operating instructions_Heavy Harry_underground press module_R1 0 Page 22 42 11 Machine overview 11 1 Layout machine overview 11 2 Dimensions of the machine ...

Page 24: ... 42 11 3 Maintenance switch The main switch is located on the right hand side at the top When the main switch is pressed the press module is de energised The isolating switch is carried out by means of a red button which is a normal stop with which you turn off the machine ...

Page 25: ...achine cannot be restarted 2 Determine the cause and solve the problem before the emergency stop is lifted 3 Unlock the emergency stop button by pressing and turning the emergency stop button a quarter turn in the direction of the arrow 4 Press the blue reset button close all doors the machine is now reset and is operational again A press action is now performed 5 The machine will now start again ...

Page 26: ...he actuator If one of the doors is opened the magnetically coded actuator moves away from the sensor that is placed on the stationary part of the guard Turns off the safety plc outputs When replacing the sensors ensure that they remain within the range specified by the manufacturer An underground container equipped with the Heavy Harry press module can detect a maximum of 2 doors In many cases the...

Page 27: ...f a general malfunction and when an emergency stop is activated The reset button is positioned through the service hatch on the outside of the waste container at ground level and is therefore accessible to any electrician or mechanic When pressing this button until the blue LED of the safety PLC lights up the system is reset and a lockdown is released for example The reset button consists of two m...

Page 28: ...ghing cells and two weighing amplifiers as soon as a rubbish bag is inserted the safety platform weighs for 5 seconds for movement If movement is detected the machine will go into a controlled emergency stop and a signal will be sent 12 2 Weighing module weighing waste The weighing module can measure up to a weight of 250kg if the weight is too high damage will occur to the weighing module and it ...

Page 29: ...the middle position When it appears that no movement has been registered the press will become active When the press becomes active it moves to the left or right this is determined by the non safe plc As the press moves the waste lying on the platform slides in front of the compactor body After the waste lands in front of the press plate the press moves towards the side where the waste landed The ...

Page 30: ...ventively checked every year There is a lamp on the valve that lights up orange when the valve is depressurised It will be activated for 30 seconds 12 6 Engine The engine is a compact unit in which the hydraulics is combined with an electric motor In the engine there is a safety valve that gives a maximum pressure of 250 Bar the pressure may not be increased or decreased 12 6 1 1 Switching off the...

Page 31: ...vironment You can then work safely on the press module The red APP1 light on the safety plc indicates that the machine is in the safe position 13 1 2 Machine out of safe mode de energising Pull out main switch see reset procedure 11 6 1 13 1 3 Machine in safe mode servicing with power Pressing the main switch and pressing the Emergency Stop button provides a safe working environment You can then w...

Page 32: ... to back a total of 16 seconds is allotted for preparation per steering time 13 5 Start of pressing As soon as an insertion occurs the machine starts If the bag is skewed the press repeats make sure that the bag is inserted correctly see Press motion 12 3 13 6 Stop End of pressing End of press cycle stops the press ...

Page 33: ...ally advised which route to take so emptying can be done as efficiently as possible 14 1 1 1 Charging The Heavy Harry is standard equipped with a wireless charging system This is a charging system that charges the Heavy Harry without plugs The wireless charging system easily bridges the distance between the pit and container This results in convenience during emptying as there is no need to consid...

Page 34: ...M4 socket 5 Remove the cover plate the battery is now accessible 6 Disconnect the battery connectors 3x see figure 2 7 Dismantle the entire battery pack 8 Pull the battery towards you 9 Insert a full battery 24Vdc 40Ah 10 Repeat steps 1 to 8 in reverse order 11 Reset according to procedure 12 Close the door The system will start up and the press will operate Dismantling of the cover plate Figure 1...

Page 35: ...eventive maintenance Check on the rubber weighing plate Keep the machine clean from contamination by waste flows Lubrication points Bearings do not require lubrication Do lubricate the chain 1 biological chain grease 1x per year during maintenance 15 3 Exchanging components In case of defective components please contact your distributor 1 ...

Page 36: ...case of dirt clean the solar module with water and a soft cloth Q 04 Check the safety systems Check the safety systems for wear and functionality Q 05 Check the pressing mechanism Visually check the press mechanism for dirt Q 16 1 1 External cleaning Please observe the following points when cleaning the product Clean only with tapwater not on electronic parts The outside may be cleaned with a high...

Page 37: ...aintenance Mr Fill advises to use the right balance between preventive and corrective maintenance In any case replace all hydraulic hoses after 5 years or 15 000 productions hours Replace the chain after 7 years or 21 000 productions hours Check the locks of the doors and inspection hatch of the underground waste container annually if they are damaged replace them immediately ...

Page 38: ...Possible cause or procedure for detecting error Solution Performed by No light on plc Check that the main switch is on is pulled out Pull out main switch Operator Press do not press Possible cause system is in safe mode Press reset button and close doors Operator The press starts but immediately switches off again Check for waste clogging Remove the waste bag when it is jammed Operator Machine can...

Page 39: ...g spare parts 1 Type number H22 H28 H35 2 Part number of the component type and serial number of the component 3 The type and serial number of the Heavy Harry 4 The desired number Observe the following guidelines for the proper storage of spare parts and kits 1 Check that the component is completely dry There must be no liquid in the component An exception is the presence of lubricants or corrosio...

Page 40: ...nnection via the Internet we can look at machine data and alarms and thus advise you very specifically on possible solutions to problems 19 2 INTERNET PLATFORM The Smart City Manager is a management and monitoring system that registers the status and usage data of the waste container and informs employees about this When the container needs to be emptied the Smart City Manager notifies in time via...

Page 41: ...r for 5 years A user name and password will be created during the first installation with which you will have access to your own environment on the Smart City Manager More information can be found at https www mr fill com products smart city manager The user automatically receives an email from info mr fill com after it has been created by the administrator This email contains the user name and pa...

Page 42: ...ine in accordance with the locally applicable regulations Switched on electrical components can move unexpectedly and cause serious injuries Hydraulically driven parts can move unexpectedly and cause serious injuries Escaping hydraulic oil can seriously injure the eyes Before disassembly read the operating instructions for the individual components before dismantling them Follow these general inst...

Page 43: ...f the Heavy Harry underground press module is responsible for the responsible disposal of the product Mr Fill offers the option of responsible collection and recycling of the Heavy Harry underground baler module please contact the Mr Fill service department If there is no agreement on the take back of parts sort the dismantled parts so that they can be recycled Sort metals plastics and chemicals L...

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