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DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 79

0602180108

BALL JOINT

020106050

HEX. NUT ........................................ 3 ......... REPLACES 0030006000

952404470

PLAIN WASHER .............................. 1 ......... REPLACES 0041206000

8111860103

SET BOARD, OUPUT TERMINAL

0801830204

OUTPUT TERMINAL

0801830704

HEX. HEAD BOLT

0039312000

HEX. NUT

0040012000

LOCK WASHER

0041412000

PLAIN WASHER

011208030

HEX. HEAD BOLT ............................ 5 ......... REPLACES 0017108030

8081865504

COVER, OUTPUT TERMINAL

0605010051

HINGE

0027103016

MACHINE SCREW

0207003000

HEX. NUT

0017106016

HEX. HEAD BOLT

0601811034

RECEPTACLE .................................. 2 ......... REPLACES 0601812565; CS6369 250V 50A;

0601811030

RECEPTACLE .................................. 2 ......... UP TO S/N3627236; 5-20R 125V0 20A

0601812598

RECEPTACLE .................................. 1 ......... S/N3627237~;GF53 OEM 125V 20A

0027103010

MACHINE SCREW

0207003000

HEX. NUT ...................................... 10 ......... REPLACES 0030003000

S8413

PLAIN WASHER ............................ 10 ......... REPLACES 0041203000

0601805306

CIRCUIT BREAKER ........................ 2 ......... UP TO S/N3627236; KM51 265V 40A

0601804887

CIRCUIT BREAKER ........................ 2 ......... S/N3627237~;REPLACES 0601805313

KM51 265V 20A

0601805840

CIRCUIT BREAKER ........................ 3 ......... KM52 265V 50A

8081816303

BRACKET, CIRCUIT BREAKER

0222100200

RUBBER SHEET

0017106016

HEX. HEAD BOLT

8085182004

RUBBER COVER

011206020

HEX. HEAD BOLT ............................ 6 ......... REPLACES 0017106020

8081865303

COVER, RECEPTACLE

12212045

HEX. HEAD BOLT ............................ 2 ......... REPLACES 0010012045

031112230

PLAIN WASHER .............................. 4 ......... REPLACES 0041612000

0805009804

RUBBER WASHER

0030012000

HEX. NUT

0601820015

RECTIFER ....................................... 4 ......... IS2762

0601802133

FUSE ............................................... 1 ......... 5A

0601851780

GROMMET ...................................... 2 ......... S/N3700638~

ENGINE OPERATING PANEL ASSY.

DCA-60SSI2 --- ENGINE OPERATING PANEL ASSY.

NO.

PART NO.

ITEM

QTY.

REMARKS

Summary of Contents for WHISPERWATT DCA-60SSI2

Page 1: ...ON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT 800 421 1244 800 835 2551 FAX 310 537 3927 FAX 310 638 8046 E mail mq multiquip com www multiquip com PARTS AND OPERATION MANUAL MQ POWER DCA 60SSI2 WHISPERWATTTM GENERATOR PARTS LIST NO 8081500G REV 3 09 15 01 ...

Page 2: ...PAGE 2 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ...

Page 3: ... 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SER SER SER SER SERVICE DEP VICE DEP VICE DEP VICE DEP VICE DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 W W W W WARRANTY DEP ARRANTY DEP ARRANTY DEP ARRANTY DEP ARRANTY DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 MAIN MAIN MAIN MAIN MAIN 8...

Page 4: ... Cover Assembly 90 91 Cylinder Head Assembly 92 93 Cylinder Block Assembly 94 97 Oil Pan and Level Gauge Assembly 98 99 Camshaft and Valve Assembly 100 101 Crankshaft Piston and Flywheel Assembly 102 103 Timing Gear and Flywheel Housing Assembly 104 105 Inlet Manifold Assembly 106 107 Exhaust Manifold Assembly 108 109 Ventilation Assembly 110 111 Water Pump and Corrosion Resistor Assembly 112 113 ...

Page 5: ...de complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 Dealer account number Dealer name and address Shipping address if different than billing address Return fax nu...

Page 6: ...ld not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVERoperatethisequipmentwhennotfeeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or alcohol NEVER use accessories or attachments whic...

Page 7: ...ortheengineandgenerator to cool before performing maintenance Radiator 1 Radiator Cap Removing the radiator cap while the engine is hot will result in high pressurized boiling water to gush out of the radiator causing severe scalding to any persons in the general area of the generator 2 Coolant Drain Plug Removing the coolant drain plug while the engine is hot will result in hot coolant to gush ou...

Page 8: ...e of sufficient strength When lifting the generator always use the balanced center point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting When loading the generator on a truck be sure to use the front and back frame bars as a means to secure the generator during transport Battery Neveroverfillthebatterywithwaterabove the upper...

Page 9: ...first aid kit Knowthelocationofthenearesttelephone Also know the phone numbers of the nearest ambulance ambulance ambulance ambulance ambulance doctor doctor doctor doctor doctor and fire department fire department fire department fire department fire department RULES FOR SAFE OPERATION Maintenance Safety NEVER lubricate components or attempt service on a running machine Always allow the machine a...

Page 10: ...tire tread wear on both vehicles ALWAYS make sure the trailer is equipped with a Safety Chain DCA 60SSI2 TOWING RULES FOR SAFE OPERATION ALWAYS attach trailer s safety chain to bumper of towing vehicle ALWAYS make sure the vehicle and trailer directional backup brake and trailer lights are connected and working properly The maximum speed for highway towing is 45 MPH unlesspostedotherwise Recommend...

Page 11: ...device with maximum pound requirement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter must match the diameter of the tire rim 9 Tire Ply The tire ply layers number is rated in letters 2 ply 4 ply 6 ply etc 10 Wheel Hub The wheel ...

Page 12: ... 7 0 6 5 4 A C D O N E G R U S S B L 0 0 0 7 6 8 1 7 7 B L 0 0 0 2 D A P T A L F X 0 7 R L R T 0 7 0 6 5 4 A C D T P O E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 7 R L R T 0 7 0 6 5 4 A C D L A G 3 5 E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 0 1 R L R T 5 2 1 0 0 1 A C D L A G 0 5 1 E G R U S C I L U A R D Y H S B L 0 0 0 7 0 9 1 6 7 B L 0 0 0 2 D A P...

Page 13: ... B U R E L O P 4 T A L F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 0 1 R L R T 6 5 2 E L B A T S U J D A E Y E 3 T P O C 5 1 5 0 2 4 S...

Page 14: ...ed by road testing Brake lockup grabbiness or harshness is due to lack of synchronization between the tow vehicle and the trailer being towed or under adjusted brakes Before any brake synchronizations adjustments can be made the trailer brakes should be burnished in by applying the brakes 20 30 times with approximately a 20 m p h decrease in speed e g 40 m p h to 20 m p h Allow ample time for brak...

Page 15: ...placement These brakes can be adjusted in the same manner as electric brakes Brake lines should be periodically checked for cracks kinks or blockage Figure 3 below displays the major hydraulic air surge brake components that will require inspection and maintenance Please inspect these components as required using steps 1 through 6 as referenced in the electric brake adjustments section Figure 2 El...

Page 16: ...factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tread wear Table 2 Tire Wear Troubleshooting will help pinpoint the causes and solutions of tire wear problems CAUTION NOTE ALWAYS wear safety glasses when removing or installing force fitted parts Failure ...

Page 17: ... 0 4 5 3 5 6 0 5 3 1 5 2 0 2 0 4 5 3 5 6 0 5 4 1 5 2 0 2 0 6 0 5 0 2 1 0 9 5 1 5 2 0 2 0 6 0 5 0 2 1 0 9 6 1 5 2 0 2 0 6 0 5 0 2 1 0 9 Lug NutTorque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer Be sure to use only the fasteners matched to the cone angle of the wheel Proper procedure for attachment of the wheels is as follows 1 Start all w...

Page 18: ...PAGE 18 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 NOTE LIGHTS ARE ORIENTED FROMTHE DRIVER S SEAT DCA 60SSIU TRAILER WIRING DIAGRAM ...

Page 19: ... r B k a e W e d i S e n O s g n i n i l r o s t e n g a m n o l i o r o e s a e r G e c a l p e r r o n a e l C d e d o r r o c s n o i t c e n n o C e s u a c t c e r r o c d n a n a e l C n o i s o r r o c f o d e v o o r g r o d e r o c s s m u r d e k a r B e c a l p e r r o e n i h c a M d e z i n o r h c n y s s e k a r B t c e r r o C s e k a r B g n i k c o L n e k o r b r o t n e b e s o...

Page 20: ... y l l a u q e s e r i t l l a e t a l f n I e l x a e m a s e h t n o d e h c t a m n u s e r i T s e r i t h c t a M s e k a r B g n i k c o L n e k o r b r o t n e b e s o o l s t n e n o p m o c e k a r B s t n e n o p m o c e c a l p e R d n u o r f o t u o s m u r d e k a r B e c a l p e R s e k a r B y s i o N d e t a c i r b u l m e t s y S e t a c i r b u L t c e r r o c s t n e n o p m o...

Page 21: ...erator is wquipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the preceding pages show the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer ...

Page 22: ...PAGE 22 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 GENERATOR DECALS ...

Page 23: ... r e w o P 8 0 1 r e w o P C A x u A z H 0 6 e s a h P e l g n i S e g a t l o V V 0 2 1 t u p t u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E l e d o M 1 G B 6 A U Z U S I e p y T n o i t c e j n i t c e r i d d e l o o c r e t a w e l c y C 4 s r e d n i l y C f o o N s r e d n i l y c 6 e k o r t S x e r o B m m 5 2 1 x m m 5 0 1 n i 9 4 x n i 1 4 t u p t u O d e t a R m p r 0...

Page 24: ...ine specifications In keeping with Multiquip s policy of constantly improving its products the specifications quoted herein are subject to change without prior notice The basic controls and indicators for the DCA 60SSI2 generator are addressed on the following pages Mechanical Governor System The mechanical governor system control the RPM of the engine When the engine demands increase or decrease ...

Page 25: ...DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 PAGE 25 DCA 60SSI2 MAJOR COMPONENTS Figure 6 Major Components ...

Page 26: ...PAGE 26 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 DIMENSIONS TOP SIDE AND FRONT Figure 7 Dimensions ...

Page 27: ...DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 PAGE 27 NOTE PAGE ...

Page 28: ...PAGE 28 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 CONTROL PANEL Figure 8 Control Panel ...

Page 29: ...Lamp This lamp indicates the load is not properly set Readjust the load or use the voltmeter change over switch to adjust phase position 5 Main Circuit Breaker This three pole 150 amp main breaker is provided to protect the UNV voltage output terminals from overload 6 Voltmeter Change Over Switch This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the o...

Page 30: ...PAGE 30 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 ENGINE OPERATING PANEL Figure 9 Engine Operating Panel ...

Page 31: ...tor s control circuits and battery charging system 5 Indicator Lights These lights indicate if the oil pressure or water temperature is at dangerous levels and will shut off the engine The oil pressure indicator will initially light at start up but will go off once the pressure rises 6 Panel light switch When activiated will turn on control panel light 7 Lamp Check Switch This is used to check the...

Page 32: ...48 kW in prime output Generator Grounding Make sure to ground the generator in EVERY application prior to connecting a load Generators are NOT grounded just because they are mounted on trailers or other vehicles that are on rubber tires Twist Lock DualVoltage Receptacles To use these receptacles place the voltage selector switch in the single phase 240 120 voltage position and adjust the output vo...

Page 33: ...DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 PAGE 33 DCA 60SSIU OUTPUTTERMINALVOLTAGE SELECTION DCA 60SSIU Legs O and Ground are considered Bonded Grounds NOTE Figure 12 Output Panel Location ...

Page 34: ...or Switch Locking Button The voltage selector switch has a locking button to protect the generator and generator load from being switched while the engine is running To lock the voltage selector switch press in the red button located on the voltage selector switch and use a pad lock to hold it into this position s p m A m u m i x a M 9 e l b a T d e t a R e g a t l o V s p m A m u m i x a M e s a ...

Page 35: ...hen the voltage selector switch is in the 240 120V posi tion Figure 13 place the AC voltmeter change over switch to theW U position Figure 14 and the AC ammeter change over switch to the U or W position Figure 16 to read the output on the selected leg Figure 13 Voltage Selector Switch 240 120V Single Phase Position Figure 14 and 15 AC Voltmeter Change over switch and Voltmeter Gauge Figure 16 and ...

Page 36: ...up With the voltage selector set and locked at 3 phase 480 277 Figure 19 and using the 3 phase 240 hookup it will provide one circuit available at 108 amps with any two wires plus the ground Figure 20 When using the 3 phase 480 volts hookup it will provide one circuit available at 50 amps with all three wires plus ground Figure 19 Voltage Selector Switch 480 277V Three Phase Position Figure 18 Har...

Page 37: ...p the hard wires to the lugs as shown in Figure 23 480 volts can be obtained with the volt age regulator knob turned toward maximum 440 volts can be obtained with the voltage regulator knob is turned down and 416 volts can be obtained with the voltage regulator knob is at the lowest setting Single Phase 277V 254V or 240V This setting can provide single phase power at 277 254 or 240 volts After hoo...

Page 38: ... to the lugs as shown in Figure 27 240 volts can be obtained with the volt age regulator knob turned toward maximum 220 volts can be obtained with the voltage regulator knob is turned down and 208 volts can be obtained with the voltage regulator knob is at the lowest setting Single Phase 139V 127V or 120V This setting can provide single phase power at 139 127 or 120 volts After hooking up the hard...

Page 39: ... wires to the lugs as shown in Figure 30 240 volts can be obtained with the voltage regula tor knob turned to fine tune Single Phase 120 Volt This setting can provide single phase power at 120 volts After hooking up the hard wires to the lugs as shown in Figure 31 120 volts can be obtained with the voltage regula tor knob turned to fine tune Figure 29 Voltage Selector Switch 240 120V Single Phase ...

Page 40: ...hine Make sure the generator is on secure level ground so that it cannot slide or shift around Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes The installation site must be relatively free from moisture and dust All electrical equipment should be protected from excessive moisture Failure to do will result in deterioration of the in...

Page 41: ...DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 PAGE 41 Figure 32 Typical Generator Grounding Application DCA 60SSI2 INSTALLATION ...

Page 42: ... GFCI GFCI GFCI GFCI circuit breakers are provided to protect the GFCI receptaclesfromoverload Three50amp load load load load loadcircuitbreakers have also been provided to protect the load side of the generator from overload Make sure to switch ALL ALL ALL ALL ALL circuit breakers to the OFF position prior to starting the engine DCA 60SSI2 PRE SETUP n o i t a r e p O e s a h P e l g n i S z H 0 6...

Page 43: ... 60SSI2 PRE SETUP Figure 33 Engine Oil Dipstick When checking the engine oil be sure to check if the oil is clean and viscous If the oil is not clean drain the oil by removingtheoildrainplug andrefillwiththespecifiedamount of oil as outlined in the Isuzu Engine Owner s Manual l i O r o t o M d e d n e m m o c e R 1 1 e l b a T e g n a R e r u t a r e p m e T l i O e p y T F 3 2 F 4 0 1 C 5 C 0 4 0...

Page 44: ...the antifreez the antifreeze mixing r e mixing r e mixing r e mixing r e mixing ratio m atio m atio m atio m atio must ust ust ust ust be less than 50 be less than 50 be less than 50 be less than 50 be less than 50 NOTE Cleaning the Outer Radiator The engine may overheat if the radiator fins become overloaded with dust or debris Periodically clean the radiator fins with compressed air Cleaning ins...

Page 45: ...eaks If any hose fuel or oil lines are defective replace them immediately Figure 35 Battery Connections If the battery cable is connected incorrectly damage to the generator will occur Pay close attention to the polarity of the battery when connecting the battery Battery This unit is of negative ground DO NOT connect in reverse Always maintain battery fluid level between the specified marks Batter...

Page 46: ... s rated output kW multiplied by 0 6 can be used z When connecting an electric drill or other power tools pay close attention to the required starting current capacity If wattage is not available on the equipment approximate wattage may be determined by mulitplying the nameplate voltage by the nameplate amperage for three phase WATTS 1 732 x VOLTAGE x AMPERAGE d a o L y B r o t c a F r e w o P 4 1...

Page 47: ...isconnect the electrical load and switch the main load main load main load main load main load and G F G F G F G F G F C C C C C I I I I I circuit breakers Figure 12 to the OFF position prior to starting the engine NEVER start the engine with the main main main main main GFCI GFCI GFCI GFCI GFCI or load load load load load circuit breakers in the ON position The engine s exhaust contains harmful e...

Page 48: ...rs DCA 60SSI2 GENERATOR START UP PROCEDURE 5 Check the voltage selection switch Figure 40 is at the desired voltage 6 Check to see if the engine throttle lever Figure 41 is pushed in 7 Turn the starter switch to PREHEAT Figure 42 until the indicator light turns on The oil pressure indicator light will initially turn on but should turn off once the pressure rises 8 Once the preheat indicator lights...

Page 49: ... operating conditions the coolant temperature is between 165 and 215 degrees fahrenheit WATER TEMP Figure 50 Coolant Temperature Gauge Figure 49 Oil Pressure Gauge 16 The tachometer Figure 52 will indicate the speed of theenginewhenthegeneratorisoperating Undernormal operating conditions this speed is approximately 1800 RPM s 18 Observe the generator s ammeter Figure 54 and verify it reads the ant...

Page 50: ...llowing procedure 1 Switch both the MAIN GFCI and LOAD circuit breakers Figure 55 to the OFF position 2 Turn to the right and press in the engine throttle lever Figure 56 3 Let the engine cool by running it for 3 5 minutes with no loadapplied 4 Turn the key switch to STOP Figure 57 5 Remove the load from the UVW terminal strip Figure 55 Main GFCI and Load circuit breakers Figure 56 Engine Throttle...

Page 51: ...DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 PAGE 51 NOTE PAGE ...

Page 52: ...n automatic air bleeding system Service Daily If the engine is operating in very dusty or dry grass conditions a clogged air cleaner will result This can lead to a loss of power excessive carbon buildup in the combustion chamber in high fuel consumption Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water Remove dust or water in the strainer cap and wash it in gasoline S...

Page 53: ...r and Replacing Coolant 1 Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant Open the radiator cap while draining Remove the overflow tank and drain 2 Check hoses for softening and kinks Check clamps for signs of leakage 3 Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed DO NOT clean radiator ...

Page 54: ...et correctly If not follow nos 1 3 until the a and b are aligned 5 Reversely turn the crankshaft pulley counterclockwise viewed at the engine front about 30o crank angle 6 Remove No 1 injection pipe from the engine 7 Remove the injection pump No 1 delivery valve holder delivery valve and spring and reinstall the delivery valve holder on the original place 8 Delivery valve holder tightening torque ...

Page 55: ...a F k c e h C X s k a e L r o f k c e h C X s t r a P f o g n i n e s o o L r o f k c e h C X r e t l i F d n a l i O e n i g n E e c a l p e R 1 X r e t l i F r i A n a e l C X k n a T l e u F f o m o t t o B n i a r D X e d i s t u O d n a e d i s n I t i n U n a e l C X r e t l i F l e u F e g n a h C 2 X n o i t c e t o r P t n a l o o C k c e h C d n a r o t a i d a R n a e l C l e v e L X t ...

Page 56: ...PAGE 56 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 GENERATOR WIRING DIAGRAM ...

Page 57: ...DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 PAGE 57 DCA 60SSI2 ENGINEWIRING DIAGRAM ...

Page 58: ... e u f d e i f i c e p s e h t e s U r e b m u n e n a t e c w o l h t i w l e u F l e u f d e i f i c e p s e h t e s U n o i t c e j n i e s o o l o t e u d k a e l l e u F t u n g n i n i a t e r e p i p t u n n e t h g i T g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n r o w t f a h s m a c l e u F e c a l p e R d e g g o l c e l z z o n n o i t c e j n I e l z z o n n o i t c e...

Page 59: ... f i c e p s e h t o t e c u d e R r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a e l c p o t t s u j d A t s u a h x e y a r g k r a d r o k c a l b r e h t i E d e v r e s b o s i s a g d a o l r e v O d a o l e h t n e s s e L d e s u l e u f e...

Page 60: ... A e v i t c e f e D y r a s s e c e n f i e c a l p e R t u p t u O e g a t l o V h g i H e s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C R V A e v i t c e f e D y r a s s e c e n f i e c a l p e R d e p p i r T r e k a e r B t i u c r i C d a o l n i t i u c r i C t r o h S r i a p e r d n a d a o l k c e h C t n e r r u c r e v O e c u d e r d n a s t n e...

Page 61: ...DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 PAGE 61 NOTE PAGE ...

Page 62: ... part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit Note If more than one of the same reference number is listed the last one listed indicates newest or latest part availab...

Page 63: ... Spare Parts list may supercede replace the P N shown in the text pages of this book Qty P N Description 1 0601805869 CIRCUIT BREAKER 1 0601820671 AUTOMATICVOLTAGE REGULATOR 1 0601840073 RHEOSTATVOLTAGE REGULATOR 1 0601840121 KNOB REHOSTAT 1 0602013901 RADIATOR HOSE UPPER 1 0602013160 RADIATOR HOSE LOWER 5 1878100753 OIL FILTER 5 X132400240 FUEL FILTER 5 0602040193 ELEMENT AIR 1 0602122200 UNIT OI...

Page 64: ...PAGE 64 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 GENERATOR ASSY GENERATOR ASSY ...

Page 65: ...1 14 0010108020 LOCKWASHER 4 1 15 0040008000 LOCKWASHER 4 1 16 0601000209 BALANCING WEIGHT KIT 1 1 17 0070806309 BEARING 1 6309DU UPTO S N3621172 1 17 0071906310 BEARING 1 6310DDU S N3621173 2 8051614003 COUPLING RING 1 3 8051653004 REAMER BOLT 2 4 012010030 HEX HEAD BOLT 7 REPLACES 0012110030 5 0042510000 LOCKWASHER 9 REPLACES 0042510000 6 8081340503 STRATOR ASSY 1 7 0845041904 GROMMET 2 8 804131...

Page 66: ...PAGE 66 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 GENERATOR ASSY GENERATOR ASSY ...

Page 67: ... BOLT 2 23 0040006000 LOCKWASHER 2 24 952404470 PLAIN WASHER 2 REPLACES 0041206000 25 015091025 HEX HEAD BOLT 6 REPLACES 0010310025 26 030210250 LOCKWASHER 6 REPLACES 0042510000 27 8051332003 COVER FAN 1 UPTO S N3621172 8051332014 COVER FAN 1 S N3621173 28 0605000010 RUBBER SUSPENSION 29 0030012000 HEX NUT 4 0040012000 LOCKWASHER 4 NO PART NO ITEM QTY REMARKS DCA 60SSI2 GENERATOR ASSY GENERATOR AS...

Page 68: ...PAGE 68 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 CONTROL BOX ASSY CONTROL BOX ASSY ...

Page 69: ...DC24V 13 0027104016 MACHINE SCREW 2 14 0601805352 CIRCUIT BREAKER 1 KM203150AT UPTO S N3646800 14 0601805869 CIRCUIT BREAKER 1 NY203A 150AT S N3646801 15 0021004020 MACHINE SCREW 4 0040004000 LOCKWASHER 4 031104080 PLAINWASHER 4 REPLACES 0041204000 16 M1923100004 SELECTOR SWITCH 1 REPLACES 8010153104 17 0020004010 MACHINE SCREW 4 REPLACES 0021104010 18 8051839504 BRACKET SELECTOR SWITCH 1 19 00210...

Page 70: ...PAGE 70 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 CONTROL BOX ASSY CONTROL BOX ASSY ...

Page 71: ...CHINE SCREW 2 0030005000 HEX NUT 2 32 0805001304 SET SCREW 2 UPTO S N3655377 0845056404 SET SCREW 2 S N3655378 33 031108160 PLAINWASHER 2 REPLACES 0041208000 34 020108060 HEX NUT 2 REPLACES 0030008000 35 0027105010 MACHINE SCREW 4 36 8081814503 COVER 1 37 0017106016 HEX HEAD BOLT 11 38 8081814604 SIDE PANEL 1 39 0017106016 HEX HEAD BOLT 4 40 011208025 HEX HEAD BOLT 4 REPLACES 0017108025 ...

Page 72: ...PAGE 72 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY ...

Page 73: ...040690 DUST INDICATOR 1 RBX002252 10 0602040598 BAND AIR CLEANER 2 AAH008263 11 0017108020 HEX HEAD BOLT 4 12 7452032303 HOSE AIR CLEANER 1 13 0605515008 HOSE BAND 2 14 0602041106 ELEMENT OIL FILTER 1 1878100751 15 0602042106 ELEMENT FUEL FILTER 1 988511911 UPTO S N3656070 X132400240 ELEMENT FUEL FILTER 1 S N3656071 REPLACES 1132400791 16 3345112403 ENGINE FOOT 1 17 3345112503 ENGINE FOT 1 18 0010...

Page 74: ...PAGE 74 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY ...

Page 75: ...NAG HOSE 1 36 0605515158 HOSE BAND 2 37 0017108020 HEX HEAD BOLT 2 38 0030008000 HEX NUT 2 39 0845031303 RESERVE TANK 1 40 0802081104 CAP RESERVE TANK 1 41 7452082504 BRAKET RESERVE TANK 1 42 0017108020 HEX HEAD BOLT 2 43 0017106025 HEX HEAD BOLT 1 44 0199500470 HOSE 1 45 0199500175 HOSE 1 46 0193602000 HOSE 1 47 0605515013 HOSE BAND 4 48 0193100950 HOSE 1 49 0605515007 HOSE BAND 1 50 0193800850 H...

Page 76: ...PAGE 76 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ENGINE OPERATING PANEL ASSY DCA 60SSI2 ENGINE OPERATING PANEL ASSY ...

Page 77: ...0602123061 WATER TEMPERATURE GAUGE 1 51400KA1200 16 0602123204 UNIT WATER TEMPERATURE 1 41400KA1200 17 0602121052 CHARGING AMMETER GAUGE 1 43000KV0300 18 0602103091 ALARM LAMP 2 REPLACES 0602103090 0601810244 BULB 2 19 0601830420 SWITCH LAMP CHECK 1 SB61A 20 0601810120 PANEL LIGHT 1 DL31000 0601810214 BULB 1 REPLACES 0601810201 21 0040520000 TOOTHED LOCKWASHER 1 22 0601830710 SWITCH PANEL LIGHT 1 ...

Page 78: ...PAGE 78 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ENGINE OPERATING PANEL ASSY DCA 60SSI2 ENGINE OPERATING PANEL ASSY ...

Page 79: ...598 RECEPTACLE 1 S N3627237 GF53 OEM 125V 20A 52 0027103010 MACHINE SCREW 10 0207003000 HEX NUT 10 REPLACES 0030003000 S8413 PLAINWASHER 10 REPLACES 0041203000 53 0601805306 CIRCUIT BREAKER 2 UP TO S N3627236 KM51 265V 40A 0601804887 CIRCUIT BREAKER 2 S N3627237 REPLACES 0601805313 KM51 265V 20A 54 0601805840 CIRCUIT BREAKER 3 KM52 265V 50A 55 8081816303 BRACKET CIRCUIT BREAKER 1 0222100200 RUBBER...

Page 80: ...PAGE 80 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 BATTERY ASSY BATTERY ASSY ...

Page 81: ...04004 BATTERY BAND 2 4 0805002904 BATTERY BOLT 4 5 031108160 PLAIN WASHER 4 REPLACES 0041208000 6 0040008000 LOCKWASHER 4 7 0037808000 WING NUT 4 8 0215260065 BATTERY CABLE 1 9 0211160180 BATTERY CABLE 1 10 0215860100 BATTERY CABLE 1 11 0602220310 TERMINAL ASSY 2 020800800 WING NUT 2 12 0602220311 TERMINAL ASSY 2 0208008000 WING NUT 2 13 0845040414 TERMINAL CAP 2 14 0845041304 TERMINAL CAP 2 ...

Page 82: ...PAGE 82 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 MUFFLER ASSY MUFFLER ASSY ...

Page 83: ...SKET 1 8 011008035 HEX HEAD BOLT 4 REPLACES 0010108035 9 031108160 PLAINWASHER 4 REPLACES 0041208000 10 0040008000 LOCKWASHER 4 11 0030008000 HEX NUT 4 12 1382320003 PIPE BAND 1 13 011208030 HEX HEAD BOLT 1 REPLACES 0010008030 14 031108160 PLAINWASHER 1 REPLACES 0041208000 15 020108060 HEX NUT 1 REPLACES 0030008000 16 3342354104 COVER 1 17 3342354004 COVER 2 18 3342328104 PIPE CLAMPER 1 19 0311081...

Page 84: ...PAGE 84 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 FUELTANK ASSY FUEL TANK ASSY ...

Page 85: ...515079 HOSE BAND 2 2 7455523304 TANK BAND 2 3 0805003414 PAD TANK BAND 4 4 011008020 HEX HEAD BOLT 2 REPLACES 0017108020 5 0207008000 HEX NUT 2 REPLACES 0207008000 6 020108060 HEX NUT 2 REPLACES 0030008000 7 0222100200 TANK SHEET 4 8 0131906000 CAP 1 9 0191301150 SUCTION HOSE 1 10 0191300670 RETURN HOSE 1 11 0605515109 HOSE BAND 4 12 0845032204 DRAIN JOINT 1 UPTO S N3653118 0845047504 DRAIN JOINT ...

Page 86: ... DCA 60SSI2 ENCLOSURE ASSY 5 BLACK 6 CATERPILLAR YELLOW 7 CATO GOLD 8 RED THE SERIAL NUMBER MAY BE REQUIRED ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 3 SPECTRUM GRAY 4 SUNBELT GREEN UPTO S N3656070 ...

Page 87: ...HEAD BOLT 4 18 7455125704 COVER FRONT FRAME 1 7455109504 ACOUSTIC SHEET 1 19 0017108020 HEX HEAD BOLT 4 20 7455132013 CENTER FRAME 1 UP TO S N3656070 B4434300003 CENTER FRAME 1 S N3656071 21 7455132213 CENTER FRAME 1 UP TO S N3656070 B4434300103 CENTER FRAME 1 S N3656071 22 0010114040 HEX HEAD BOLT 8 UP TO S N3656070 0030014000 HEX NUT 8 UP TO S N3656070 0040014000 LOCK WASHER 8 UP TO S N3656070 0...

Page 88: ... DCA 60SSI2 ENCLOSURE ASSY 5 BLACK 6 CATERPILLAR YELLOW 7 CATO GOLD 8 RED THE SERIAL NUMBER MAY BE REQUIRED ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 3 SPECTRUM GRAY 4 SUNBELT GREEN UPTO S N3656070 ...

Page 89: ... 8085181212 SPLASHER PANEL 1 S N3627237 TO 3700637 8085181222 SPLASHER PANEL 1 S N3700638 38 0010108055 HEX HEAD BOLT 6 0040008000 LOCK WASHER 6 0041208000 PLAIN WASHER 6 39 7455171413 SIDE DOOR 1 UP TO S N3656070 B4454000703 SIDE DOOR 1 S N3656071 TO 3700637 B4454000713 SIDE DOOR 1 S N3700638 7455105104 ACOUSTIC SHEET 1 UP TO S N3656070 B4494100104 ACOUSTIC SHEET 1 S N3656071 40 7455171513 SIDE D...

Page 90: ...PAGE 90 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ENCLOSURE ASSY DCA 60SSI2 ENCLOSURE ASSY UPTO S N3656070 ...

Page 91: ...47004 HINGE 4 S N3656071 45 0017108025 HEX HEAD BOLT 16 0601850097 RUBBER CUSHION 8 47 0845031504 CAP 10 48 6360510003 EMBLEM 2 UP TO S N3660480 0600500090 EMBLEM 2 S N3660481 49 0021106020 MACHINE SCREW 4 69 0825007362 DOOR HANDLE 5 S N3656071 70 0221806015 MACHINE SCREW 20 S N3656071 71 B4444800004 DUCT 1 S N3656071 7455109713 ACOUSTIC SHEET 1 72 B4444800104 DUCT 1 S N3656071 7455109713 ACOUSTIC...

Page 92: ...PAGE 92 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 RUBBER SEAL ASSY RUBBER SEAL ASSY ...

Page 93: ...SEAL 2 66 0225100365 RUBBER SEAL 1 67 0220100365 RUBBER SEAL 1 68 0220200750 RUBBER SEAL 2 57 0229200668 RUBBER SEAL 2 58 0228900665 RUBBER SEAL 1 59 0228900890 RUBBER SEAL 3 60 0228900890 RUBBER SEAL 1 61 0228900555 RUBBER SEAL 1 62 0228800335 RUBBER SEAL 1 63 0228900555 RUBBER SEAL 1 64 0228901465 RUBBER SEAL 1 65 0229200900 RUBBER SEAL 2 66 0228800365 RUBBER SEAL 1 67 0228800325 RUBBER SEAL 1 6...

Page 94: ...PAGE 94 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 DCA 60SSI2 DECALS DECAL ASSY ...

Page 95: ...ING 1 B91110030 18 0800689404 DECAL 1 S2090 19 0800689504 DECAL 1 S2091 20 1320620904 DECAL DIESEL FUEL 1 S1756 21 1320610603 DECAL WATER OIL 1 S1760 22 6360610304 DECAL WATER 1 S1880 23 6360620004 DECAL FUEL DRAIN PLUG 1 S1883 24 6360620204 DECAL OIL DRAIN PLUG 1 S1885 25 0840627304 DECAL WARNING 1 S3247 26 1320621504 DECAL SUPPORT HOOK 2 S2257 27 0840625902 DECAL MQ 1 S3057 28 B9504200004 DECAL ...

Page 96: ...PAGE 96 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 CYLINDER HEAD COVER ASSY ISUZU 6BG1 CYLINDER HEAD COVER ASSY ...

Page 97: ...9 15 01 PAGE 97 ISUZU 6BG1 CYLINDER HEAD COVER ASSY EA1013 CYLINDER HEAD COVER ASSY NO PART NO PART NAME QTY REMARKS 1 1111803500 CYLINDER HEAD COVER 1 27 9111790300 GASKET 4 68 9111791050 CAP NUTWASHER 4 69 1111730550 GASKET 1 75 8943401920 NUT 4 ...

Page 98: ...PAGE 98 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 CYLINDER HEAD ASSY CYLINDER HEAD ASSY ...

Page 99: ...ALING CUP OD 12 3 6 7E 1096000160 SEALING CUP OD 25 5 7F 9111296010 SEALING CUP OD 12 5 5 9 9041108250 STUD M8X25 L 37 3 10 1825130430 GLOW PLUG 6 REPLACES 9825139289 11A 5197320011 CONNECTOR L 236 1 11B 5197320021 CONNECTOR L 354 1 12 9117776221 HANGER 1 14 9096300260 STUD M8X86 L 99 12 41A 0286810200 BOLT M10X20 FLANGE 3 41B 0208014250 BOLT M14X25 1 54 9098301630 STUD M8X83 L 96 4 56 1093000180 ...

Page 100: ...PAGE 100 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY ...

Page 101: ... GRD 2 ID GRD AX 6 FROM JAN 99 1112612510 LINER OD GRD 2 ID GRD CX 6 UP TO DEC 98 1112613850 LINER OD GRD 2 ID GRD CX 6 FROM JAN 99 1112612520 LINER OD GRD 3 ID GRD AX 6 UP TO DEC 98 1112613860 LINER OD GRD 3 ID GRD AX 6 FROM JAN 99 1112612530 LINER OD GRD 3 ID GRD CX 6 UP TO DEC 98 1112613870 LINER OD GRD 3 ID GRD CX 6 FROM JAN 99 1112612540 LINER OD GRD 4 ID GRD AX 6 UP TO DEC 98 1112613880 LINE...

Page 102: ...PAGE 102 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY ...

Page 103: ...1 179 9095720080 GASKET 6 218 9095714120 GASKET 1 UP TO MAR 98 9095720140 GASKET 1 FROM APR 98 219 5096540130 NIPPLE 1 220 9098600190 PLUG 1 236 1093000530 STUD M10X18 5 L 33 1 242 0286808200 BOLT M8X20 FLANGE 2 267 8970157540 CLIP 1 269 1096301150 GASKET 1 279 0286810200 BOLT M10X20 FLANGE 2 281 5197890030 BRACKET 1 335A 5096050180 PLUG RIGHT SIDE 8 335B 1096050791 PLUG LEFT SIDE 1 335C 999202314...

Page 104: ...PAGE 104 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 OIL PAN AND LEVEL GAUGE ASSY OIL PAN AND LEVEL GAUGE ASSY ...

Page 105: ...AME QTY REMARKS 1 1113604421 OIL PAN ASSY 1 INCL ITEMS W 2 1117602000 GAUGE 1 5 1096230570 GASKET 1 6 9096620120 PLUG 1 16 1113671000 GASKET 1 23 0500408180 BOLT M8X12 W LOCK WASHER 32 119C 9992023240 PLUG M24X12 1 9992023160 PLUG M16X12 1 120 9095714240 GASKET ID 24 5 1 9095714160 GASKET ID 16 5 1 151 9112290700 CLIP 1 153 9831514320 THERMOMETER 1 ...

Page 106: ...PAGE 106 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 CAMSHAFT ANDVALVE ASSY CAMSHAFT AND VALVE ASSY ...

Page 107: ... 53 1126210621 ROCKER ARM SHAFT 1 55 9126260050 PLUG 2 58 5126280120 BRACKET 1 65 5126560060 SPLIT COLLAR 24 68 1125610990 VALVE SPRING 12 71A 8941145790 SPRING SEAT 12 71B 5125630010 SPRING SEAT 12 72 1125690150 SEAL 12 75A 1090005670 BOLT M8X65 8 75B 9096021480 BOLT M8X65 1 76 9098514300 WASHER 9 78 1126111180 ROCKER ARM 12 81 9126160420 SCREW 12 83 9091115080 ADJ SCREW LOCK NUT 12 84 9126281050...

Page 108: ...PAGE 108 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 CRANKSHAFT PISTON AND FLYWHEEL ASSY CRANKSHAFT PISTON AND FLYWHEEL ASSY ...

Page 109: ...01 GEAR Z 25 1 31 5097380010 FEATHER KEY 1 32 9081512200 PIN 1 33 5123190032 RING 1 35 9123336070 GEAR Z 129 1 37 1098002140 BEARING 1 38 5123360081 WASHER 1 40 9098013340 BOLT 6 42 1116800012 WASHER 2 56 5123712092 PULLEY 2 GROOVE 1 63 1121117690 PISTON STD GRD AX 6 1121117700 PISTON STD GRD CX 6 68 1121211011 RING SET 6 73 9122716080 METAL SET 6 83 9122116040 PISTON PIN 6 84 1122301041 CONNECTOR...

Page 110: ...PAGE 110 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 TIMING GEAR AND FLYWHEEL HOUSING ASSY TIMING GEAR AND FLYWHEEL HOUSING ASSY ...

Page 111: ...ANGE 4 38 9081510180 PIN OD 10 L 18 1 49 8970222160 GASKET 1 54 1113210790 COVER 1 57 5113210090 TIMING COVER 2 58 0280806120 BOLT M6X12 FLANGE 4 62A 0286808250 BOLT M8X25 FLANGE 7 62B 0280808500 BOLT M8X50 FLANGE 5 65 8970276011 GASKET 2 86 9839101012 ELBOW 1 93 1096234650 GASKET 1 175 1096254391 SEAL 1 178 8943218380 PLUG 1 205 0911602140 NUT 1 211 0500408250 BOLT M8X25 W LOCK WASHER 7 REPLACES ...

Page 112: ...PAGE 112 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 INLET MANIFOLD ASSY INLET MANIFOLD ASSY ...

Page 113: ...LAIN WASHER 20A 9091104080 NUT M8 3 20B 0911501080 NUT M8 FLANGE 3 22 9091505080 LOCKWASHER 3 23 9091605080 PLAINWASHER 3 27 9040108200 STUD M8X20 L 36 3 27A 9040108450 STUD M8X45 L 61 3 32 9044110250 STUD M10X25 L 40 2 50G 1141123150 PIPE 1 50I 1141126310 PIPE 1 54 9091505100 LOCKWASHER 2 55 9091104100 NUT 2 94 0500406300 BOLT M6X30 1 W LOCKWASHER 159 8941640270 PIPE 1 168 1154192151 CLIP 1 225A ...

Page 114: ...PAGE 114 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSY ...

Page 115: ... MANIFOLD ASSY EXHAUST MANIFOLD ASSY NO PART NO PART NAME QTY REMARKS 1A 9141412761 EXHAUST MANIFOLD 1 1B 9141418030 EXHAUST MANIFOLD 1 2C 1141451140 GASKET 6 UP TO MAR 99 2A 8944046100 GASKET 3 FROM APR 99 16 9044110300 STUD M10X30 L 45 3 18 9098445650 NUT 12 155 9141496530 RING 3 ...

Page 116: ...PAGE 116 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 VENTILATION ASSY VENTILATION ASSY ...

Page 117: ...3 09 15 01 PAGE 117 ISUZU 6BG1 VENTILATION ASSY VENTILATION ASSY NO PART NO PART NAME QTY REMARKS 23 1093607520 HOSE L 240 1 24 1097070841 CLIP ID 20 2 141 8941101110 DIAPHRAGM ASSY 1 142 1143620020 COVER 1 143 9934905100 SCREW M5X10 PANHEAD 6 ...

Page 118: ...PAGE 118 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 WATER PUMP AND CORROSION RESISTOR ASSY WATER PUMP AND CORROSION RESISTOR ASSY ...

Page 119: ... TO MAR 99 1136411870 PULLEY 2 GROOVE D 173 1 FROM APR 99 8 5136390010 THROWER 1 9A 9099521430 SNAP RING 1 9B 9091801520 SNAP RING 1 10A 5098000510 BEARING 1 10B 5098000500 BEARING 1 11 5136340020 SPACER 1 17 5136200062 SEAL UNIT 1 18 9136218020 IMPELLER 1 19 9136136130 GASKET 1 20 9136128020 COVER 1 24 0280810700 BOLT M10X70 FLANGE 1 0280810500 BOLT M10X50 2 0286810350 BOLT M10X35 1 25 5136420072...

Page 120: ...PAGE 120 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 THERMOSTAT AND HOUSING ASSY ISUZU 6BG1 THERMOSTAT AND HOUSING ASSY ...

Page 121: ...700 THERMOSTAT 1 2 5137160260 HOUSING 1 14 9096640050 PLUG PT 3 4 1 17 5097040460 CLIP 2 28 9096620340 HEATER PLUG M25 1 44A 0286810350 BOLT M10X35 3 44B 0108060950 BOLT M10X95 3 47 9091505100 LOCKWASHER 3 48 9091605100 PLAINWASHER 3 49 1137130370 PIPE 1 50 0501408250 BOLT M8X25 3 W LOCK AND PLAIN WASHER 64 1137430160 GASKET 1 65 113740130 GASKET 1 107 5137210152 PIPE 1 ...

Page 122: ...PAGE 122 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 ENGINEWATER PIPING ASSY ENGINE WATER PIPING ASSY ...

Page 123: ...DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 PAGE 123 ISUZU 6BG1 ENGINEWATER PIPING ASSY ENGINE WATER PIPING ASSY NO PART NO PART NAME QTY REMARKS 132 8971380860 HOSE 1 ...

Page 124: ...PAGE 124 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 FAN AND FAN BELT ASSY FAN AND FAN BELT ASSY ...

Page 125: ...080 PLAINWASHER 4 24 1090440730 BOLT 4 36 1136712260 BELT L 1246 2 PIECE SET 1 38A 8944340750 SPACER T 51 7 1 38G 1136420470 SPACER T 61 1 68 9091505120 LOCKWASHER 1 69 9091607120 PLAINWASHER 2 70 9991104120 NUT 1 71 1090091141 BOLT M10X155 1 80 1136741181 ADJ PLATE 1 81 1136741610 SLIDING PIECE 1 86 0286810250 ADJ BOLT M10X25 FLANGE 1 110 9034906100 SCREW M6X10 2 122 9091505080 LOCKWASHER 4 ...

Page 126: ...PAGE 126 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 FUEL INJECTION ASSY FUEL INJECTION ASSY ...

Page 127: ... 20 1154151871 PIPE INJ NO 5 1 21 1154151881 PIPE INJ NO 6 1 31 1153002912 NOZZLE ASSY 6 32 8970161471 HOLDER ASSY 6 INCL ITEMS W 33 5153110270 NOZZLE 6 34 1096750371 BOLT 6 35 1153320170 NUT 6 36 1096300820 GASKET ID 8 OD 13 2 12 37 5153320060 NUT 6 38 5153390600 GASKET 6 39 8941695030 SCREW 6 41 8943203080 CONNECTOR 6 42 5153390030 GASKET 6 44 5153430050 SPRING 6 45 8941695020 PUSH ROD 6 46 9153...

Page 128: ...PAGE 128 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 FUEL FILTER AND BRACKET ASSY FUEL FILTER AND BRACKET ASSY ...

Page 129: ... AND BRACKET ASSY NO PART NO PART NAME QTY REMARKS 1 1132007011 FUEL FILTER ASSY 1 INiICL ITEMS W 21 1132121080 COVER 1 29 1132600470 VALVE 1 30 1096300850 GASKET 2 58 1132400691 ELEMENT 1 62 9091104100 NUT 2 63 9091505100 LOCKWASHER 2 64 9091605100 PLAINWASHER 2 72 9091105100 NUT M10 2 99 9091505100 LOCKWASHER 2 ...

Page 130: ...PAGE 130 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 FUEL PUMP AND PIPE ASSY FUEL PUMP AND PIPE ASSY ...

Page 131: ...1A 5097091030 CLIP W TUBE L 48 3 111C 5097091040 CLIP W OUT TUBE L 45 3 112 1096750860 BOLTM14X27 1 115 1096300850 GASKET ID 14 2 OD 19 2 2 119 1154142950 PIPE 1 123 1154142962 PIPE 1 124 1094680021 NUT 1 126 0500406300 BOLT M6X30 2 W LOCKWASHER 145 9095245550 CLIP ID 6 1 150 1096300850 GASKET ID 14 2 OD 19 2 2 212 1132600011 OVERFLOW VALVE 1 216 0500406300 BOLT M6X30 1 W LOCKWASHER 217 1096300850...

Page 132: ...PAGE 132 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 OIL COOLER AND OIL FILTER ASSY OIL COOLER AND OIL FILTER ASSY ...

Page 133: ...0281 BODY 1 111 1112820180 CORE 1 115 9091114100 NUT 4 116 9091645100 PLAINWASHER 4 189 9132630100 PLUG 1 190 9095622150 GASKET 1 191 5095800920 BYPASS SPRING 1 192 5112880010 BYPASS VALVE 1 196 5096050170 PLUG 2 265 5132110100 BODY 1 281 5132120212 COVER 1 284 1132310420 BOLT 1 288 109000105 PLUG M10 1 290A 9099203110 GASKET 1 290B 9099206940 GASKET ID 15 5 1 290C 1096230550 GASKET ID 9 8 1 292 9...

Page 134: ...PAGE 134 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 OIL PUMP AND OIL STRAINER ASSY OIL PUMP AND OIL STRAINER ASSY ...

Page 135: ... OIL PUMP ASSY 1 INCL ITEMS W 2 5131650040 SEAT 1 3 9081140300 PIN 1 5 5095800980 SPRING 1 8 5131250010 GEAR 1 11 1131130470 COVER ASSY 1 20 5131210050 GEAR 1 29 0286810250 BOLT M10X25 FLANGE 2 32 1131280180 PINION 1 37 1131190030 DOWEL 1 39 9131190100 COLLAR 1 40 1131230160 COUPLING 1 41 5098430030 BALL 1 42 1131401160 STRAINER 1 65 9131190100 COLLAR 1 97 1090440470 BOLT M8X60 4 ...

Page 136: ...PAGE 136 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 OIL ANDVACUUM PIPING ASSY OIL AND VACUUM PIPING ASSY ...

Page 137: ...T M10X21 1 37 5133111190 PIPE 1 40 0286808400 BOLT M8X40 FLANGE 4 47A 9099211880 GASKET ID 18 2 47B 1096234620 GASKET ID 22 8 2 62 1133115322 PIPE 1 110 9098440220 NUT 1 117 1096300830 GASKET ID 10 2 2 134 9099171051 CLIP 1 143 0280808400 BOLT M8X40 FLANGE 4 277 1117500241 CAP 1 278 9099129760 HOSE 1 279 9099155531 CLIP 2 430 9091505080 LOCKWASHER 1 434 9091104080 NUT 1 448 1117402011 FILLER 1 INC...

Page 138: ...PAGE 138 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 ELECTRICAL CONTROL ASSY ELECTRICAL CONTROL ASSY ...

Page 139: ...991104120 NUT 3 16 1090001331 BOLT M14X135 1 17 9091605140 PLAINWASHER 1 18 9091505140 LOCKWASHER 1 23 9991104140 NUT 1 26A 0280810250 BOLT M10X25 FLANGE 1 26C 0286810350 BOLT M10X35 2 38 9825300430 RESISTOR 1 56A 5831510030 SWITCH 1 INCL ITEMS W 56D 9827200690 SWITCH 1 88 9099022380 ADAPTER 1 89 8971256010 SWITCH 1 252 1197190362 COVER 1 292 9091505120 LOCKWASHER 3 293 9829322110 CABLE 1 488 1819...

Page 140: ...PAGE 140 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 STARTER COMP ASSY STARTER COMP ASSY ...

Page 141: ...811291550 BEARING 1 FROM APR 95 17B 1811293850 BEARING 1 UP TO MAR 95 1811291960 BEARING 1 FROM APR 95 18 5811291560 WASHER 2 19 1811293960 COIL 1 20 1811160420 BRUSH 2 21 1811170140 SPRING 2 22 1811180360 HOLDER 1 23 1811150620 COVER 1 27A 1811293870 BOLT 3 27B 5811292140 BOLT 2 28 1811270310 LEVER 1 29 1811291850 PIN 1 30 5811291470 PLATE 1 31 5811510360 SWITCH 1 50 1811160430 BRUSH 2 54 5811220...

Page 142: ...PAGE 142 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 ALTERNATOR COMP ASSY ALTERNATOR COMP ASSY ...

Page 143: ...1 6 1812700070 REGULATOR ASSY 1 10 1812170690 RECTIFIER 1 11 1812142240 COVER 1 12 9822158670 KEY 1 13 1812293830 GASKET 2 14B 1812295270 COLLAR 1 14C 1812295430 COLLAR 1 15H 1812295130 RETAINER 1 15F 1812293760 RETAINER 1 15I 1812295260 RETAINER 1 15L 8941730600 RETAINER 1 17 1812130670 FRONT COVER 1 19 1812220550 PULLEY 1 20 1812230090 FAN 1 22 1812110900 STATOR 1 33 1812295560 WIRE 1 49 8941730...

Page 144: ...PAGE 144 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 INJ PUMP COMP ASSY INJ PUMP COMP ASSY ...

Page 145: ...1156220030 ROLLER 6 73 1157299600 GASKET 1 74 1156120500 COVER 1 INCL ITEMS W 75 1156190030 SCREW 2 77 1156190330 BEARING 1 79 9812151150 STUD 3 80 8941711100 NUT 3 82 5156191360 PLUG 6 88 1156190920 BOLT 1 89 1157190930 GASKET 2 105 9000906770 BEARING NSK 1 5098000380 BEARING NTN 1 107 5156290150 SHIM AR T 0 10 5156290160 SHIM AR T 0 12 5156290170 SHIM AR T 0 14 5156290180 SHIM AR T 0 16 51562901...

Page 146: ...PAGE 146 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 INJ PUMP COMP ASSY INJ PUMP COMP ASSY ...

Page 147: ...INION 6 178 9812350030 SCREW 6 181 5156190340 SHIM AR T 0 30 5156190350 SHIM AR T 0 40 5156190360 SHIM AR T 0 50 5156190010 SHIM AR T 0 60 5156190020 SHIM AR T 0 70 5156190030 SHIM AR T 0 80 5156190040 SHIM AR T 0 90 5156190050 SHIM AR T 1 00 5156190070 SHIM AR T 1 10 5156190080 SHIM AR T 1 20 5156190090 SHIM AR T 1 30 5156190100 SHIM AR T 1 40 5156190110 SHIM AR T 0 55 5156190120 SHIM AR T 0 65 5...

Page 148: ...PAGE 148 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 GOVERNOR COMP ASSY GOVERNOR COMP ASSY ...

Page 149: ...1 00 5157292860 SHIM AR T 0 50 5157292870 SHIM AR T 1 50 1157298910 SHIM AR T 2 00 1157298920 SHIM AR T 3 00 1157298930 SHIM AR T 4 00 18 5157190080 SLEEVE 1 21 5157250330 LEVER ASSY 1 23 1157250110 LING 1 24 9813222350 SPRING 1 25 9091854040 SNAP RING 1 28 5157250420 LEVER 1 34 1157232120 SPRING 1 37 8970267520 LEVER ASSY 1 40 1157291010 SCREW 1 41 8944707560 SPRING CAPSULE 1 43 9008130230 NUT 1 ...

Page 150: ...PAGE 150 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 GOVERNOR COMP ASSY GOVERNOR COMP ASSY ...

Page 151: ...1796700 CAP 1 105 1157259210 LEVER 1 106 9813250300 KEY 13MM 1 107 9813254880 WASHER AR 108 1157293010 COLLAR 1 109 1157290990 SHIM 1 9813251730 SHIM AR 110 1157290980 SEAL 1 111G 8970242390 BUSHING 1 111H 8970242400 BUSHING 1 112 9813212050 GASKET 2 113 9091854150 RING 2 158 9813252100 CAP 1 145 1157795650 CAP 1 150F 9813150650 ADAPTER 1 150G 1157795670 ADAPTER 1 151 9019008180 BOLT M8X18 1 W LOC...

Page 152: ...PAGE 152 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 FEED PUMP ASSY FEED PUMP ASSY ...

Page 153: ... 1196230160 GASKET 1 4 9813517020 VALVE SPRING 2 5 1157550020 PUMP VALVE 2 7 1196230160 GASKET 2 10 1157590030 ADAPTER 1 11 1096750630 BOLT 1 12 1096300850 GASKET 2 13 9813550250 SNAP RING 2 15 5157510120 HOUSING 1 16 9813512050 PISTON 1 17 9813513020 SPRING 1 18 9813550350 GASKET 1 19 8941711850 PLUG 1 28 5157540010 TAPPET ASSY 1 29 9813514030 ROLLER 1 30 9813514100 PIN 1 31 1157590020 GUIDE 2 ...

Page 154: ...PAGE 154 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 MISC INJECTION PUMP ASSY MISC INJECTION PUMP ASSY ...

Page 155: ... 3 09 15 01 PAGE 155 ISUZU 6BG1 MISC INJECTION PUMP ASSY MISC INJECTION PUMP ASSY NO PART NO PART NAME QTY REMARKS 2 1197510490 BRACKET 1 INCL ITEM W 3 9041010300 STUD 4 8 9091645100 PLAINWASHER 4 9 9091506100 LOCKWASHER 4 10 5156390020 NUT 4 ...

Page 156: ...PAGE 156 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 COUPLING ASSY COUPLING ASSY ...

Page 157: ...V 3 09 15 01 PAGE 157 ISUZU 6BG1 COUPLING ASSY COUPLING ASSY NO PART NO PART NAME QTY REMARKS 1 5157810030 COUPLING 1 2 9096620070 BOLT 1 3 9884105020 NUT 1 4 1156192470 PLATE 1 5 5156190480 WASHER 1 27 1125240150 GEAR 1 30 8944575170 BOLT 6 ...

Page 158: ...PAGE 158 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 WATER SEDIMENTER ASSY WATER SEDIMENTER ASSY ...

Page 159: ...NTER 1 INCL ITEMS W 4 5132120591 COVER 1 5 5096230700 GASKET 1 7 5132190200 PLUG 1 9 5096300240 GASKET 1 19 1197550921 BRACKET 1 20 0280808250 BOLT M8X25 FLANGE 2 33 8944163770 WASHER 1 34 8944537460 PLUG 1 INCL ITEMS W 36 5132190221 RING 1 38 5132190210 FLOAT 1 44 5154112231 PIPE 1 45 1096750860 BOLT M14X27 2 46 1096300850 GASKET 4 47 1154143741 PIPE 1 56 1132112110 CASE 1 ...

Page 160: ...PAGE 160 DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 ISUZU 6BG1 SWITCH AND RELAY ASSY SWITCH AND RELAY ASSY ...

Page 161: ...REV 3 09 15 01 PAGE 161 ISUZU 6BG1 SWITCH AND RELAY ASSY SWITCH AND RELAY ASSY NO PART NO PART NAME QTY REMARKS 4 1858886780 LABEL ENGINE MAINT 1 63 1823100080 SWITCH ASSY 1 244 1823200010 BATTERY SWITCH 1 417 1825500732 EMERGENCY RELAY 1S ...

Page 162: ... not be liable here under for damagesinexcessofthepurchasepriceofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATIONOFWARRANTIES Nowarranties expressorimplied aremade in connection with the sale of parts or trade accessories nor as to any engine not manuf...

Page 163: ...DCA 60SSI2 PARTS AND OPERATION MANUAL REV 3 09 15 01 PAGE 163 NOTE PAGE ...

Page 164: ...RIAL NUMBER ON HANDWHEN CALLING P P P P PAR AR AR AR ARTS DEP TS DEP TS DEP TS DEP TS DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SER SER SER SER SERVICE DEP VICE DEP VICE DEP VICE DEP VICE DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 W W W W WARRANTY DEP ARRANTY DEP ARRANTY DEP ARRANTY...

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