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DCA-150SSVU— OPERATION AND PARTS MANUAL (STD)— REV. #1 (06/03/03) — PAGE 7

DCA-150SSVU — DIMENSIONS (TOP, SIDE AND FRONT)

Figure 1. Dimensions

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Summary of Contents for WHISPERWATT DCA-150SSVU

Page 1: ...ION MANUAL OPERATION AND PARTS MANUAL MQ POWER DCA 150SSVU WHISPERWATTTM GENERATOR STANDARD PARTS LIST NO M3870300504 Revision 1 06 03 03 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 2: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Page 3: ...PAGE 2 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 4: ...4 Parts Ordering Procedures 5 Specifications 6 Dimensions Top Side Front 7 Safety Message Alert Symbols 8 9 Rules for Safe Operation 10 13 Installation 14 15 Towing Safety Precaution 16 Trailer Specifications 17 19 Generator Decals 20 21 General Information 22 Major Components 23 Generator Control Panel Box 24 Engine Operating Panel 26 27 OutputTerminal Panel Familiarization 28 30 Load Application...

Page 5: ... t u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E l e d o M E G 0 2 7 D A T A T N E P O V L O V e p y T d e g r a h c o b r u t n o i t c e j n i t c e r i d d e l o o c r e t a w e l c y C 4 s r e d n i l y C f o o N s r e d n i l y c 6 e k o r t S x e r o B m m 0 3 1 x m m 8 0 1 n i 2 1 5 x n i 5 2 4 t u p t u O d e t a R m p r 0 0 8 1 P H 1 9 1 t n e m e c a l p s i D s r e t i...

Page 6: ...A 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 PAGE 7 DCA 150SSVU DIMENSIONS TOP SIDE AND FRONT Figure 1 Dimensions G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 7: ...ontain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Potential hazards associated with trowel operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert...

Page 8: ...bove maximum allowable Respiratory Hazard ALWAYS wear approved respiratory protection ALWAYS wear approved eye and hearing protection Sight and Hearing hazard Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your trowel other property or the surrounding environment This generator other property or the surrounding environment could be ...

Page 9: ...rm or even death High Temperatures Allow the engine to cool before performing service and maintenance functions Contact with hot components can cause serious burns The engine of this generator requires an adequate free flow of cooling air NEVER operate the generator in any enclosed or narrowareawherefree flow of the air is restricted If the air flow is restricted it will cause serious damage to th...

Page 10: ...t breaker in the OFF positionwhencontact with the output terminals is required There exists the possibility of electrocution electrical shock or burn which can cause severe bodily harm or even death Never use damaged or worn cables when connectingequipmenttothegenerator Makesure power connecting cablesaresecurely connected to the generator soutputterminals insufficient tightening of the terminal c...

Page 11: ... occur 4 ALWAYSkeepbatterychargingandcablesingood working condition Repair or replace all worn cables 5 ALWAYS recharge the battery in an vented air environment to avoid risk of a dangerous concentration of combustible gases 6 In case the battery liquid dilute sulfuric acid comes in contact with clothing or skin rinse skin or clothing immediately with plenty of water 7 In case the battery liquid d...

Page 12: ...nits are mechanically sound The following list of suggestions should be used when towing your generator Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating GVWR of 6 000 lbs ALWAYS inspect the hitch and coupling for wear NEVER tow a trailer with defective hitches couplings chains etc Check the tire air pressure on both t...

Page 13: ...DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 Figure 2 Typical Generator Grounding Application DCA150SSVU INSTALLATION G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 14: ...e following wire types to connect the generator to earth ground a Copper 10 AWG 5 3 mm2 or larger b Aluminum 8 AWG 8 4 mm2 or larger 2 When grounding the generator Figure 2 connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully Connect the other end of the ground cable to earth ground 3 NEC article 250 52 c specifies that the earth ground rod should...

Page 15: ...oth vehicles ALWAYS make sure the trailer is equipped with a Safety Chain DCA 150SSVU TOWING SAFETY PRECAUTIONS ALWAYS attach trailer s safety chain to bumper of towing vehicle ALWAYS make sure the vehicle and trailer directional backup brake and trailer lights are connected and working properly The maximum speed for highway towing is 55 MPH unlesspostedotherwise Recommendedoff roadtowing is not t...

Page 16: ...and wear Also check the wheel lug nuts for proper tightness 5 Frame Length Measurement is from fender to fender 6 Jack Stand Trailer support device with maximum pound requirement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter mu...

Page 17: ...T 0 6 5 4 A C D 0 7 O N E G R U S S B L 0 0 0 7 6 8 1 7 7 B L 0 0 0 2 D A P T A L F X 0 7 R L R T 0 6 5 4 A C D 0 7 T P O E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 7 R L R T 0 6 5 4 A C D 0 7 L A G 3 5 E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 0 1 R L R T 5 2 1 0 0 1 A C D L A G 0 5 1 C I L U A R D Y H E G R U S S B L 0 0 0 7 0 9 1 6 7 B L 0 0 0 2 D ...

Page 18: ... T A L F R E B B U R X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 E L O P 4 T A L F R E B B U R F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 E L O P 4 T A L F R E B B U R F X 0 0 1 R L R T 2 E L B A T S U J D A E Y E 3 T P O 6 5 C 5 1 5 0 2 4 S A I...

Page 19: ...e provided for operator safety and maintenance information The illustration below and on the preceding page show the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer DCA150SSVU GENERATOR DECALS G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 20: ...DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 PAGE 21 DCA150SSVU GENERATOR DECALS G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 21: ...m the parallel connections of A to B A to D and C to D These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section When a heavy load such as a motor starting or a short circuit occurs the automatic voltage regulator AVR switches the configuration of the open delta to the series connectionofBtoC Thishastheeffectofaddingt...

Page 22: ...s A r e l f f u M 2 y l b m e s s A e n i g n E 3 y l b m e s s A e r u s o l c n E 4 y l b m e s s A r o t a r e n e G 5 y l b m e s s A l a n i m r e T t u p t u O 6 y l b m e s s A k n a T l e u F 7 y l b m e s s A y r e t t a B 8 y l b m e s s A l e n a P l o r t n o C r o t a r e n e G 9 y l b m e s s A l e n a P g n i t a r e p O e n i g n E G o t o D i s c o u n t E q u i p m e n t c o m t ...

Page 23: ...ff 5 Voltage Regulator Control Allows 15 manual adjustment of the generator s output voltage 6 Frequency Meter Indicates the output frequency in hertz Hz Normally 60 Hz 1 Hz 7 ACVoltmeter Indicates the output voltage present at the UVWO terminals Located behind the generator control panel is theGenerator Control Box This box contains some of the necessary electronic components required to make the...

Page 24: ...DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 PAGE 25 NOTE PAGE G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 25: ...26 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 Figure 7 Engine Operating Panel DCA 150SSVU ENGINE OPERATING PANEL G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 26: ...ing s AC power source via a transfer switch isolation place the switch in the auto position In this position the generator will monitor the AC line output from the building s power source B Low Oil Pressure Indicates the engine pressure has fallen below 29 psi The oil pressure is detected using variable resistive values from the oil pressure sending unit This is considered a major fault C High Coo...

Page 27: ... 120V 20 amps z One 400 Amp Main Circuit Breaker z Five 5 Output Terminal Lugs OutputTerminal Panel The Output Terminal Panel Figure 8 shown below is located on the right hand side left from control panel of the generator Lift up on the cover to gain access to receptacles and terminal lugs NOTE Terminal legs O and Ground are considered bonded grounds Figure 8 Output Terminal Panel DCA 150SSVU OUTP...

Page 28: ... knob Figure 11 on the control panel to obtain the desired voltage Turning the knob clockwise will increase the voltage turning the knob counter clockwise will decrease the voltage Figure 10 240 VAC Twist Lock Auxiliary Receptacles DCA 150SSVU OUTPUT TERMINAL PANEL FAMILIARIZATION Twist Lock DualVoltage 120 240VAC Receptacles There are three 240 VAC 50 amp auxiliary twist lock CS 6369 recepacles F...

Page 29: ...or to starting the engine DCA 150SSVU OUTPUT TERMINAL PANEL FAMILIARIZATION Over Current Relay An over current relay Figure 14 is connected to the main circuit breaker In the event of an overload both the circuit breaker and the over current relay may trip If the circuit breaker can not be reset the reset button on the over cur rent relay must be pressed The over current relay is lo cated in the c...

Page 30: ...necting a fluorescent or mercury lamp a capacity of up to the generating set s rated output kW multiplied by 0 6 can be used z When connecting an electric drill or other power tools pay close attention to the required starting current capacity NOTE WATTS VOLTAGE x AMPERAGE Three Phase Load When calculating the power requirements for 3 phase power use the following equation NOTE An inadequate size ...

Page 31: ...ne is running To lock the voltage selector switch press and hold the red button located at the bottom of the switch Figure 15 Voltage Selector Switch DCA 150SSVU GENERATOR OUTPUTS Generator Amperage Tables 7 and 8 describe the generator s current output capa bility for both 1Ø phase and 3Ø phase applications e l b a l i a v A s e g a t l o V 6 e l b a T e s a h P e e r h T e l b a h c t i w S T L ...

Page 32: ...or Switch 240 139V Three Phase Position for 3Ø 208V 120V voltage Figure 17 AC Voltmeter Change Over Switch Figure 18 AC Voltmeter Gauge Volt reading on W U Lug Use this position for 3Ø 208V 1Ø 120V A 0 40 60 75 20 Figure 20 AC Ammeter Amp reading on U lug Figure 19 AC Ammeter Change Over Switch The ammeter and voltmeter gauges areonlyactivewhenthe UVWO terminals are in use NOTE y t i l i b a p a C...

Page 33: ...t the load wires to the UVWO terminals as shown in Figure 22 3 Turn the voltage regulator knob Figure 23 clockwise to increase voltage output turn counterclockwise to decrease voltage output 3Ø 208V 1Ø120V UVWOTerminal OutputVoltages 1 Place the voltage selector switch in the 3Ø 240 139 position as shown in Figure 24 Figure 23 Voltage Regulator Knob 139V 240V Use this position for 3Ø 208 or 1Ø120V...

Page 34: ...se to decrease voltage output 1Ø 240V 120V UVWOTerminal OutputVoltages 1 Place the voltage selector switch in the 1Ø 240 120 position as shown in Figure 30 Figure 29 Voltage Regulator Knob 139V 240V 2 Connect the load wires to the UVWO terminals as shown in Figure 31 3 Turn the voltage regulator knob Figure 32 clockwise to increase voltage output turn counterclockwise to decrease voltage output Fi...

Page 35: ...NLY properly trained personel who have read and understand this section should refill the double fuel tank system Use 2 diesel fuel Figure 34 Double Fuel Tank System Fuel spillage on a hot engine can cause a fire orexplosion If fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards NEVER smoke around or near the generator DANGER DANGER DANGER DANGER DANGER Refilling the F...

Page 36: ...el Tank Filling Order CAUTION CAUTION CAUTION CAUTION CAUTION DANGER DANGER DANGER DANGER DANGER WARNING WARNING WARNING WARNING WARNING Figure 36 Only Fill on Level Ground ONLY use 2 diesel fuel when refueling Diesel fuel and its vapors are dangerous to your health and the surrounding environment Avoid skin contact and or inhaling fumes ALWAYS fill trailer tank first with 2 diesel fuel before fil...

Page 37: ...e the trailer tank is full the secondary inner tank can be filled See Figure 39 Notice how the trailer filler tube level rises when the internal tank is filled 5 Figure 40 below reflects a full fuel system 6 Fuelfromtheenginereturnlinewilldrainintothesecondary internal fuel tank This fuel will eventually drain into the primary trailer tank in order to return to the engine Figure 40 Full Fuel Syste...

Page 38: ...e Radiator The engine may overheat if the radiator fins become overloaded with dust or debris Periodically clean the radiator fins with compressed air Cleaning inside the machine is dangerous so clean only with the engine turned off and the negative battery terminal disconnected Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the Volvo Engine Owner s Manual Fan...

Page 39: ...replace wiring immediately Piping and Hose Connection Inspect all piping oil hose and fuel hose connections for wear and tightness Tighten all hose clamps and check hoses for leaks If any hose fuel or oil lines are defective replace them immediately If the battery cable is connected incorrectly electricaldamagetothe generator will occur Pay close attention to the polarity of the battery when conne...

Page 40: ...s 2 Connect the load to the UVWO terminals or auxiliary receptacles as shown in Figure 45 These load connection points can be found on the output terminal panel To gain access to the UVWO terminals or other power receptacles unlock the access cover and lift the door The UVWO terminals are protected by a plastic cover remove this cover to gain access to the terminals Tighten terminal nuts securely ...

Page 41: ...20VACin VOLTS Ifthevoltageisnotwithinthespecified frequency tolerance Figure 54 Voltmeter Figure 53 Frequency Meter Hz 6 Set engine speed switch to LOW Figure 49 8 Oncetheengineiswarmandthe engineisrunningproperly set the engine speed switch to HIGH Figure 51 7 Place the Auto Off Reset Manual switch in the MANUAL positiontostarttheengine Figure50 Once the engine starts let the engine run for 1 2 m...

Page 42: ...t temperature is between 165 and 215 degrees fahrenheit Figure 58 Coolant Temperature Gauge 18 Observe the generator s ammeter Figure 61 and verify it reads the anticipated amount of current with respect to the load The ammeter will only display a current reading if the load is in use 19 The generator will run until manually stopped or an abnormal condition occurs Figure 61 Ammeter Load Figure 60 ...

Page 43: ...rning NEVER attempt to perform any maintenance when the generator is in the auto mode WARNING When connecting the generator to a isolation transfer switch ALWAYS have power applied to the generator s internal battery charger This will ensure that the engine will not fail due to a dead battery CAUTION Figure 63 Off Manual Auto Switch AUTO 3 Place the Off Manual Auto switch Figure 63 in the AUTO pos...

Page 44: ...h Off 5 Verify that the all status LED on the MPEC display Figure 52 are OFF not lit 6 Remove all loads from the generator NEVER stop the engine suddenly except in an emergency DO NOT use the emergency stop switch a as method of shutting down the generator This switch is ONLY to be used in the event of an emergency CAUTION CAUTION CAUTION CAUTION CAUTION Emergency Shutdown Procedure Engine Control...

Page 45: ... attached to the air cleaner When the air cleaner element is clogged air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing After changing the air element press the dust indicator button to reset the indicator E C N A N E T N I A M N O I T C E P S N I 4 1 E L B A T s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e...

Page 46: ...m bleed the system according to the following procedure To restart after running out of fuel turn the switch to the ON position for 15 30 seconds Try again if needed This unit is equipped with an automatic air bleeding system Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water Remove dust or water in the strainer cap and wash it in gasoline Securely fasten the fuel stra...

Page 47: ... supplied to them Figure 66 To apply commercial power to these receptacles a power cord of adequate size will be required SeeTable 5 When using the generator in hot climates there is no reason to apply power to jacket water heater However if the generator will be used in cold climates it is always a good idea to apply power to the jacket water heater at all times To apply power to the jacket water...

Page 48: ...tuator at the tongue of the trailer Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the tow vehicle brakes As the trailer pushes against the tow vehicle the actuator telescopes together and applies force to the master cylinder supplying hydraulic pressure to the trailer brakes Periodically check and test the surge actuator to make...

Page 49: ...spension springs and associated components Figure 68 should be visually inspected every 6 000 miles for signs of excessive wear elongation of bolt holes and loosening of fasteners Replace all damaged parts suspension immediately Torqued suspension components as detailed in Table 17 Figure 68 Major Suspension Components WEAR PATTERN CAUSE SOLUTION Center Wear Over Inflation Adjust pressure to parti...

Page 50: ...nut in 3 separate passes as defined by Table 17 3 After first road use retorque all lug nuts in sequence Check all wheel lug nuts periodically NEVER use an pneumatic air gun to tighten wheel lug nuts Figure 69 Wheel Lug Nuts Tightening Sequence DCA 150SSVU TRAILER MAINTENANCE s t n e m e r i u q e R e u q r o T e r i T 8 1 e l b a T e z i S l e e h W s s a P t s r i F S B L T F s s a P d n o c e S...

Page 51: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Page 52: ...50SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU TRAILER WIRING DIAGRAM Figure 70 Trailer Towing Vehicle Wiring Diagram G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 53: ...ND PARTS MANUAL STD REV 1 06 03 03 PAGE 53 DCA 150SSVU GENERATORWIRING DIAGRAM Figure 71 Generator Wiring Diagram Figure 69 Engine Wiring Diagram G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 54: ...U OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU ENGINEWIRING DIAGRAM WITH CONTROLLER Figure 72 Engine Wiring Diagram Controller G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 55: ...DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 PAGE 55 NOTE PAGE G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 56: ...r e b m u n e n a t e c w o l h t i w l e u F l e u f d e i f i c e p s e h t e s U n o i t c e j n i e s o o l o t e u d k a e l l e u F t u n g n i n i a t e r e p i p t u n n e t h g i T g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n r o w t f a h s m a c l e u F e c a l p e R d e g g o l c e l z z o n n o i t c e j n I e l z z o n n o i t c e j n i n a e l C g n i n o i t c n u ...

Page 57: ...o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a e l c p o t t s u j d A y a r g k r a d r o k c a l b r e h t i E d e v r e s b o s i s a g t s u a h x e d a o l r e v O d a o l e h t n e s s e L d e s u l e u f e d a r g w o L l e u f d e i f i c e ...

Page 58: ... e R r e i f i t c e R g n i t a t o R e v i t c e f e D e c a l p e r d n a k c e h C t u p t u O e g a t l o V w o L t c e r r o c d e e p s e n i g n e s I h g i H o t r e v e l e l t t o r h t e n i g n e n r u T e s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C R V A e v i t c e f e D y r a s s e c e n f i e c a l p e R t u p t u O e g a t l o V h g i H e...

Page 59: ... k a e l t s u a h x E t r a p y t l u a f r o s t e k s a g r i a p e r e c a l p e R d e d a o l r e v o g n i e b r o t a r e n e G d a o l e c u d e r k c e h C e r u l i a f t a t s o m r e h T t a t s o m r e h t e c a l p e R d e k c o l b e k a t n i r i A s e k a t n i r i a l l a r a e l C e r u l i a f h c t i w s e r u t a r e p m e T h c t i w s e r u t a r e p m e t e c a l p e R n o...

Page 60: ...ere indicated this shows that the correspondingpartisutilizedonlywiththisspecificmodelnumber or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit If more than one of the same reference number is listed the last one listed indicates newest or latest part available The contents of this catalog are subject...

Page 61: ... HOSE LOWER 1 0602103092 LAMP PILOT ALARM 1 0601810245 BULB PILOT LAMP 1 0602123263 WATER TEMPERATURE UNIT 1 0602122272 OIL PRESSURE UNIT 1 0605505070 FUEL TANK CAP 1 M9310000103 ENCLOSURE CAP 1 M1483600204 ENCLOSURE CAP CHAIN ASSEMBLY 1 0602123261 WATER TEMPERTURE UNIT 2 0601808803 CIRCUIT BREAKER QOU120B 20A 3 0601808804 CIRCUIT BREAKER QOU250B 50A 3 V20430640 FILTER WATER SEPARATOR 1 ECU9988N15...

Page 62: ...PAGE 62 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 NAME PLATE ASSY DCA 150SSVU NAMEPLATE AND DECALS G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 63: ...R 1 M90010000 3 3 M9503000004 DECAL WARNING MOVING PARTS 2 M90300000 3 4 M9503000103 DECAL WATER OIL CHECK 1 M90300010 3 5 M9503100004 DECAL WARNING HOT COOLANT 1 M90310000 3 6 M9510100004 DECAL CAUTION HOT PARTS 1 M91010000 OUTPUTTERMINAL GROUP 4 1 M1550000204 DECAL NOTE 1 M15000020 4 2 M1550000703 DECAL RECEPTACLE CIRCUIT BREAKER 1 M15000070 4 3 M3550000804 DECAL NOTE 1 M35000080 4 4 M9520000004...

Page 64: ...AGE 64 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 NAME PLATE ASSY CONT DCA 150SSVU NAMEPLATE AND DECALS CONT G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 65: ...0600500090 EMBLEM 1 8 2 0021106015 MACHINE SCREW 2 8 3 M3560100903 STRIPE 1 8 4 M3560101003 STRIPE 2 8 5 M3560101604 STRIPE 2 8 6 M3560101304 STRIPE 2 8 7 M3560101203 STRIPE 1 8 8 M3560101403 STRIPE 1 8 9 M3560101504 STRIPE 2 9 1 TBD DECAL FUELING PROCEDURE 1 DCA 150SSVU NAMEPLATE AND DECALS CONT G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 66: ...PAGE 66 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU GENERATOR ASSY GENERATOR ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 67: ...0000003 STATOR ASSEMBLY 1 C0134000304 3 0845041804 GROMMET 2 4 8131315202 END BRACKET 1 5 8101350013 FIELD ASSEMBLY EXCITER 1 6 0012110060 HEX HEAD BOLT 4 7 0042610000 SPRINGWASHER 4 8 0041210000 PLAINWASHER 4 9 0010112035 HEX HEAD BOLT 6 10 0040012000 SPRINGWASHER 6 11 0041212000 PLAINWASHER 6 12 8131310104 COVER BEARING 1 13 8131312204 GASKET BEARING 1 14 8131331003 COVER END BRACKET 1 15 001710...

Page 68: ...PAGE 68 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU CONTROL BOX ASSY CONTROL BOX ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 69: ...TCH 1 18 M3213600203 SWITCH BRACKET 1 19 0330000370 EDGING 2 20 0027104010 MACHINE SCREW 4 21 0016906016 HEX HEAD BOLT 8 22 M3213600304 SWITCH COVER 1 23 0016906016 HEX HEAD BOLT 4 24 0016906016 HEX HEAD BOLT 13 24 0040506000 TOOTHEDWASHER 1 25 M3223000303 CONTROL PANEL 1 26 0601807641 FREQUENCY METER 1 FCF 6 45 65HZ 240V 27 0601808989 AC AMMETER 1 ACF 6 0 300A 600A 28 0601801040 CHANGE OVER SWITC...

Page 70: ...PAGE 70 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU CONTROL BOX ASSY CONT CONTROL BOX ASSY CONT G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 71: ...LIP 2 REPLACES 0601824400 43 LY2DUS12DVC RELAY 2 REPLACES 0601823768 43 PTF08 A RELAY BASE 2 REPLACES 0601823109 43 PYCA1 RELAY CLIP 4 REPLACES 0601824400 44 0027104020 MACHINE SCREW 6 45 0602202568 SPEED CONTROL UNIT 1 ESD5 500E 46 0027105016 MACHINE SCREW 4 47 V150053623 SPEED SENSOR 1 REPLACES 0602120475 48 0016906020 HEX HEAD BOLT 1 49 M3246700824 WIRE HARNESS GENERATOR 1 G o t o D i s c o u n...

Page 72: ...AGE 72 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU ENGINE AND RADIATOR ASSY ENGINE RADIATOR ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 73: ...1 0016908020 HEX HEAD BOLT 8 12 0207008000 HEX NUT 8 13 0602022563 ADAPTER 1 F80X S 14 0602022561 90 DEG ELBOW 1 33982 10 10 15 0603306590 CONNECTOR 1 10WFTX S 16 0603300285 ROCKNUT 1 10WLN 17 0605511395 VALVE 1 XV500P 8 18 0603306395 HOSE JOINT 1 30182 8 10 19 0602021070 CAP 1 10FNTX S 20 0269200406 DRAIN HOSE 1 21 M4323500004 ADAPTER 1 22 V969011 PACKING 1 REPLACES 0602012340 23 0603306487 STREE...

Page 74: ...4 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 ENGINE RADIATOR ASSY CONT DCA 150SSVU ENGINE AND RADIATOR ASSY CONT G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 75: ... LOWER WATER PIPE GASKET 1 40 V947281 BOLT 1 41 V947281 GASKET WATER PIPE SET 1 42 V20405946 FAN 1 43 V20405685 WATER PUMP 1 44 V11700524 GASKET WATER PUMP 1 45 V11700522 O RINGWATER PUMP1 46 V20405689 THERMOSTAT 1 47 V975678 GASKET THERMOSTAT 1 48 V978515 V BELT ALTERNATOR 1 49 V978750 V BELT FAN 1 50 V20405794 ALTERNATOR 12VOLT 1 51 V20405828 STARTER 12 VOLT 1 52 V20430640 WATER SEPARATOR FILTER...

Page 76: ...6 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 77: ...602125090 FUEL GAUGE 1 100176 9 0602103092 ALARM LAMP 1 PL 05 9 0601810245 BULB 1 E 10T 10 DC18V 10 0601810141 PANEL LIGHT 1 98268 00370 11 0601831330 SWITCH PANEL LIGHT 1 90 001 12 0601802149 FUSE 10A 1 13 0601806671 FUSE 15A 1 14 M3357200712 WIRE HARNESS ENGINE 1 15 M3357200904 WIRE HARNESS COOLANT LEVEL SENSOR 1 16 V20405778 SENSOR OIL PRESSURE 1 17 V969011 GASKET OIL SENSOR 1 18 V20412270 UNIT...

Page 78: ...U OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU OUTPUTTERMINAL PANEL ASSY DCA 150 SSVU OUTPUT TERMINAL ASSY OUTPUT TERMINAL ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 79: ...BOLT 2 14 0016906016 HEX HEAD BOLT 4 15 M3236400004 CABLE OUTLET COVER 1 16 M3236300004 SUPPORTER CABLE OUTLET COVER 1 17 0016906020 HEX HEAD BOLT 6 18 0601808803 CIRCUIT BREAKER 2 QOU 120B 1P 20A 19 0601808804 CIRCUIT BREAKER 3 QUO 250B 2P 50A 20 M1260700304 BREAKER FITTING COVER 1 20 1 0222100150 CUSHION RUBBER 1 21 0016906020 HEX HEAD BOLT 2 22 0601812598 RECEPTACLE 2 GF530EM 125V 20AX2 23 0601...

Page 80: ...PAGE 80 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU BATTERY ASSY BATTERY ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 81: ...RY SHEET 1 3 M9103000504 BATTERY BAND 1 4 0602220921 BATTERY BOLT SET 2 5 0040006000 SPRINGWASHER 2 6 M3346900704 BATTERY CABLE 1 7 M3346900604 BATTERY CABLE 1 8 CABLE 1 MAKE LOCALLY 9 0017112025 HEX HEAD BOLT 1 9 0040512000 TOOTHEDWASHER 1 10 0017110020 HEX HEAD BOLT 1 10 0040510000 TOOTHEDWASHER 1 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 82: ...PAGE 82 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU MUFFLER ASSY MUFFLER ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 83: ...016910025 HEX HEAD BOLT 4 3 M3333000603 EXHAUST PIPE 1 4 V20405969 GASKET 1 REPLACES 0602320197 5 M3333200104 GASKET 1 6 0017110030 HEX HEAD BOLT 4 7 0017110050 HEX HEAD BOLT 4 8 M3330400804 COVER 1 9 M3330400903 BRACKET 1 10 0016908020 HEX HEAD BOLT 4 11 0602326062 U BOLT SET 1 89548K G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 84: ...PAGE 84 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU FUELTANK ASSY FUEL TANK ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 85: ...IN BOLT 1 9 0150000018 O RING 1 10 0016906020 HEX HEAD BOLT 2 11 M1363400104 DRAIN HOSE 1 12 0605515198 HOSE BAND 2 13 V20430638 WATER SEPARATOR 1 REPLACES 0602042266 13 1 V20430640 ELEMENT 1 REPLACES 0602042766 13 2 V20430641 SEAL O RING FUEL FILTER 1 14 0017110040 HEX HEAD BOLT 2 15 0602022567 90 DEGREE ELBOW 2 8M16X1 5C80X S 16 0602022980 SWIVEL 2 30682 8 8 18 0191401300 SUCTION HOSE 1 19 01914...

Page 86: ...D THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 3 SPECTRUM GRAY 4 SUNBELT GREEN 5 BLACK 6 CATERPILLARYELLOW 7 CATO GOLD 8 RED THE SERIAL NUMBER MAY BE REQUIRED G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 87: ...43300603 REAR COVER 1 12 M3493302204 ACOUSTIC SHEET 1 13 M3443300503 DUCT REAR COVER 2 13 M3493301804 ACOUSTIC SHEET 1 14 0207006000 HEX NUT 12 15 0016908020 HEX HEAD BOLT 12 16 M3443200213 REAR DOOR 1 17 M3443600104 WINDOW PLATE 1 18 0207306000 HEX NUT 10 18 0041206000 PLAINWASHER 10 19 M9113000002 DOOR HANDLE ASSEMBLY 1 20 0021806016 MACHINE SCREW 4 20 0030006000 HEX NUT 4 21 M9110100204 HINGE 2...

Page 88: ...NT ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 3 SPECTRUM GRAY 4 SUNBELT GREEN 5 BLACK 6 CATERPILLARYELLOW 7 CATO GOLD 8 RED THE SERIAL NUMBER MAY BE REQUIRED G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 89: ...1 38 M3493416604 ACOUSTIC SHEET 1 39 M3453301703 DUCT 1 39 M3493416104 ACOUSTIC SHEET 1 40 M3453300713 DUCT 1 40 M3493415704 ACOUSTIC SHEET 1 41 0207005000 HEX NUT 33 42 0016906016 HEX HEAD BOLT 5 43 M9113000002 DOOR HANDLE ASSEMBLY 4 44 0021806016 MACHINE SCREW 16 44 0030006000 HEX NUT 16 45 M3453700004 GUTTER 1 46 0016906016 HEX HEAD BOLT 4 47 M9110100204 HINGE 4 47 M9116100004 WASHER 4 48 M9110...

Page 90: ...PAGE 90 DCA 150SSVU OPERATION AND PARTS MANUAL STD REV 1 06 03 03 DCA 150SSVU RUBBER SEALS ASSY RUBBER SEALS ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 91: ...RUBBER 4 5 0228900955 SEAL RUBBER 4 6 0228900520 SEAL RUBBER 2 7 0229201200 SEAL RUBBER 4 8 0229201140 SEAL RUBBER 1 9 0228800680 SEAL RUBBER 1 10 0228801070 SEAL RUBBER 2 11 0228800640 SEAL RUBBER 1 12 0228100665 SEAL RUBBER 1 13 0228100370 SEAL RUBBER 1 14 0228100300 SEAL RUBBER 1 15 0228100365 SEAL RUBBER 1 16 0228100280 SEAL RUBBER 1 17 0228100070 SEAL RUBBER 1 G o t o D i s c o u n t E q u i ...

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