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MQ Power Ultra-Silent DCA-150USJ Operation And Parts Manual Download Page 83

DCA-150USJ — OPERATION AND PARTS MANUAL — REV. #1  (01/15/08) — PAGE 83

1

DCA-150USJ — NAME PLATE ASSY.

NAME PLATE ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

M1550000204

DECAL, NOTE ................................................................ 1 .............. M15000020

2

M1550000703

DECAL, AUXILARY OUTPUT ......................................... 1 .............. M15000070

3

M3550000804

DECAL, NOTE ................................................................ 1 .............. M35000080

4

M3550001903

DECAL, GENERATOR CONTROL .................................. 1 .............. M35000190

5

M3550002003

DECAL, ENGINE OPERATING ...................................... 1 .............. M35000200

6

M3550001803

DECAL, OPERATING PROCEDURES ........................... 1 .............. M35000180B

7

M9500000004

DECAL, OIL DRAIN PLUG ............................................. 1 .............. M90000000

8

M9500100004

DECAL, WATER .............................................................. 1 .............. M90010000

9

M9500300004

DECAL, - ........................................................................ 1 .............. M90030000

10

M9500300104

DECAL, + ....................................................................... 1 .............. M90030010

11

M9500500004

DECAL, DIESEL FUEL .................................................. 1 .............. M90050000

12

M9503000004

DECAL, WARNING MOVING PARTS ............................. 2 .............. M90300000

13

M9503000103

DECAL, WATER - OIL CHECK ....................................... 1 .............. M90300000

14

M9503100004

DECAL, WARNING HOT COOLANT ............................... 1 .............. M90310000

15

M9503200004

DECAL, WARNING ENGINE EXHAUST ........................ 1 .............. M90320000

16

M9510000004

DECAL, FLUID DRAIN ................................................... 1 .............. M91000000

17

M9510100004

DECAL, CAUTION HOT PARTS ..................................... 1 .............. M91010000

18

M9510100403

DECAL, CAUTION .......................................................... 1 .............. M91010040

19

M9520000004

DECAL, GROUND .......................................................... 1 .............. M92000000

20

M9520000104

DECAL, AMMETER CHANGE-OVER SW. ..................... 1 .............. M92000010

21

M9520000204

DECAL, VOLTMETER CHANGE-OVER SW. .................. 1 .............. M92000020

22

M9520000504

DECAL, START CONTACT ............................................. 1 .............. M92000050

23

M9520100004

DECAL, WARNING ELECTRIC SHOCK HAZARD ......... 2 .............. M92010000

24

M9520100204

DECAL, CAUTION .......................................................... 1 .............. M92010020A

25

M9520100304

DECAL, SAFETY INSTRUCTIONS ................................ 1 .............. M92010030

26

M9520100404

DECAL, DANGER HIGH VOLTAGE ................................ 1 .............. M92010040

27

M9520100503

DECAL, WARNING ......................................................... 1 .............. M92010050

28

M9520100603

DECAL, CAUTION .......................................................... 2 .............. M92010060

29

M9520200003

DECAL, CONNECTION OF OUTPUT CABLE ............... 1 .............. M92020000

30

M9520200104

DECAL, OVER CURRENT RELAY ................................. 1 .............. M92020010

31

M9512200004

DECAL, MQ .................................................................... 1 .............. M91220000

32

M9510200304

DECAL, MQ POWER

2

33

M3560102004

STRIPE

2

34

M3560102603

STRIPE, WHISPERWATT

2

35

M3560102204

STRIPE

2

36

M3560102703

STRIPE, 150

1

37

M3560102803

STRIPE, 150

1

38

M3560102504

STRIPE

2

39

M9510100304

DECAL, ENVIRONMENTAL WARNING .......................... 1 .............. M91010030

40

0600500092

PLATE,  MQ POWER

1

41

0021106016

MACHINE SCREW

4

Summary of Contents for Ultra-Silent DCA-150USJ

Page 1: ...PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL Revision 1 01 15 08 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES ULTRA SILENTTM SERIES MODEL DCA 150USJ GENERATOR PARTS LIST NO M3870400104 ...

Page 2: ...PAGE 2 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 Diesel engine exhaust and some of DCA 150USJ PROPOSITION 65WARNING ...

Page 3: ...DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 PAGE 3 1 NOTES ...

Page 4: ... OutputTerminal Panel Familiarization 26 28 Load Application 29 Generator Outputs 30 31 GaugeReading 31 OutputTerminal Panel Connections 32 33 Pre Setup 34 37 Generator Start up Procedure Manual 38 40 Generator Start up Procedure Auto Mode 41 Generator Shut Down Procedure 42 Maintenance 43 45 Trailer Brakes Maintenance 46 Trailer Maintenance 47 48 TrailerWiring Diagram 49 GeneratorWiring Diagram 5...

Page 5: ... more information Order via Internet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Parts PrintSpecificationInformation Note Discounts Are Subject To Change Gotowww multiquip comandclickon Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include completepartnumbers Order via Fax Dealers O...

Page 6: ... u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E 2 e l b a T l e d o M 5 7 2 H T 8 6 0 6 E R E E D N H O J e p y T r i a o t r i a d e g r a h c o b r u t n o i t c e j n i t c e r i d d e l o o c r e t a w e l c y c 4 s r e d n i l y C f o o N s r e d n i l y c 4 e k o r t S x e r o B m m 7 2 1 x m m 6 0 1 n i 5 x n i 9 1 4 t u p t u O d e t a R m p r 0 0 8 1 P H 0 0 2 t n e m e c...

Page 7: ...DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 PAGE 7 1 DCA 150USJ DIMENSIONS TOP SIDE AND FRONT Figure 1 Dimensions ...

Page 8: ...r SERIOUSLY injured if you do not follow directions You COULD be KILLED or SERIOUSLY injured if you do not follow directions You CAN be injured if you do not follow directions Gasoline engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause DEATH if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide am...

Page 9: ...rounding environment Thisgenerator otherproperty or the surrounding environment could be damaged if you do not follow instructions NOTE NEVER tamper with the factory settings of the engine governor or settings Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable CAUTION OVER SPEED CONDITIONS CAUTION ACCIDENTAL STARTING CAUTION RESPIR...

Page 10: ...ious injury or even DEATH This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only DANGER READTHIS MANUAL ALWAYS check the machine for loosened threads or bolts before starting NEVERoperatethegeneratorinanexplosiveatmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER touch ...

Page 11: ...quipment it is important to provide a good EARTH ground Article 250 Grounding of the National Electrical Code NEC providesguidelinesforpropergroundingandspecifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical The following safety recommendations should also be followed ALWAYS make sure generator is properly ground...

Page 12: ...sh out of the radiator causing severe scalding to any persons in the general area of the generator Coolant Drain Plug Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug therefore causing severe scalding to any persons in the general area of the generator Engine Oil Drain Plug Removing the engine oil drain plug while the engine i...

Page 13: ...underneath the trailer s bumper to prevent tipping while parked DO NOT transport generator with fuel in tank Towing Transporting Safety To reduce the possibility of an accident while transporting the generator on public roads always make sure the trailer that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound The following list of sa...

Page 14: ...ls Figures 2 3 These decals are provided for operator safety and maintenance information The illustration below and on the preceding page show the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer DCA 150USJ GENERATOR DECALS Figure 2 Generator Decals ...

Page 15: ...DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 PAGE 15 1 DCA 150USJ GENERATOR DECALS Figure 3 Generator Decals Cont inued ...

Page 16: ...PAGE 16 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 Figure 4 Typical Generator Grounding Application DCA 150USJ INSTALLATION ...

Page 17: ... or larger b Aluminum 8 AWG 8 4 mm2 or larger 2 When grounding the generator Figure 4 connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully Connect the other end of the ground cable to earth ground 3 NEC article 250 52 c specifies that the earth ground rod should be buried a minimum of 8 ft into the ground When connecting the generator to any build...

Page 18: ...nd D Duringsteadystateloads thepowerfromthevoltageregulator is supplied from the parallel connections of A to B A to D and C to D These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section When a heavy load such as a motor starting or a short circuit occurs the automatic voltage regulator AVR switches the configuration...

Page 19: ... I N O I T P I R C S E D 1 y l b m e s s A r e l f f u M 2 y l b m e s s A e n i g n E 3 y l b m e s s A e r u s o l c n E 4 y l b m e s s A r o t a r e n e G 5 y l b m e s s A l a n i m r e T t u p t u O 6 y l b m e s s A k n a T l e u F 7 y l b m e s s A y r e t t a B 8 y l b m e s s A l e n a P l o r t n o C r o t a r e n e G 9 y l b m e s s A l e n a P g n i t a r e p O e n i g n E ...

Page 20: ...PAGE 20 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 NOTE PAGE ...

Page 21: ...utputTerminal Lugs 6 Voltmeter Change Over Switch This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off 7 Voltage Regulator Control Allows 15 manual adjustment of the generator s output voltage Located behind the generator control panel is the Generator Control Box This box contains some of the necessary electron...

Page 22: ...PAGE 22 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 Figure 7 Engine Operating Panel DCA 150USJ ENGINE OPERATING PANEL ...

Page 23: ...valuate the fault and all major faultswillshutdownthegenerator A MPEC Control Switch This switch controls the running of the unit If this switch is set to the OFF RESET position the unit will not run When this switch is set to the MANUAL position the generator will start immediately If the generator is to be connected to a building s AC power source via a transfer switch isolation place the switch...

Page 24: ...120V GFCI receptacles 20 amp Two 2 GFCI Circuit Breakers 20 amps Five 5 Output Terminal Lugs U V W O Ground OutputTerminal Panel TheOutputTerminalPanel Figure8 shownbelowislocated ontheright handside leftfromcontrolpanel ofthegenerator Lift up on the cover to gain access to receptacles and terminal lugs NOTE Terminal legs O and Ground areconsideredbondedgrounds Figure 8 OutputTerminal Panel DCA 15...

Page 25: ...urrent on all three receptacles is dependent on the load requirements of the OutputTerminal Lugs Turn the voltage regulator control knob Figure 11 on the control panel to obtain the desired voltage Turning the knob clockwise will increase the voltage turning the knob counter clockwise will decrease the voltage Figure 10 120 240VTwist Lock Auxiliary Receptacles DCA 150USJ OUTPUT TERMINAL PANEL FAMI...

Page 26: ... the circuit breaker and the over current relay may trip If the circuit breaker can not be reset the reset button on the over cur rent relay must be pressed The over current relay is lo cated in the control box Figure 14 Over Current Relay Blower Fan This unit has an intake fan located at the rear of the machine to draw outside air into the cabinet to cool the engine The fan has a 10 amp AC fuse l...

Page 27: ... attention to the required starting current capacity NOTE WATTS VOLTAGE x AMPERAGE Three Phase Load When calculating the power requirements for 3 phase power use the following equation NOTE An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable See Table 5 NOTE d a o L y B r o t c a F r e w o...

Page 28: ...ed above the output terminal panel s Hard Wire Hook up Panel It has been provided for ease of voltage selection Voltage Selector Switch Locking Button The voltage selector switch has a locking button to protect the generator and load from being switched while the engine is running To lock the voltage selector switch press and hold the red button located at the bottom of the switch Figure 16 Voltag...

Page 29: ... 340 139 position Figure 21 AC Ammeter Amp reading on U lug Figure 20 AC Ammeter Change Over Switch The ammeter gauge will only show a reading when the Output Terminal Lugs are connected to a load and in use NOTE ReadingVoltage To determine the voltage between two terminal lugs set the AC Voltmeter Change Over Switch to the appropriate setting Figure 18 to activate the AC Voltmeter Gauge Figure 19...

Page 30: ...nal Lugs 240 139VThree Phase Connections 2 Connect the load wires to the OutputTerminal Lugs as shown in Figure 22 3 Turn the voltage regulator knob Figure 23 clockwise to increase voltage output turn counterclockwise to decrease voltage output 3Ø 208V 1Ø120V OutputTerminal LugVoltages 1 Place the voltage selector switch in the 3Ø 240 139 position as shown in Figure 25 Figure 24 Voltage Regulator ...

Page 31: ... regulator knob Figure 24 clockwise to increase voltage output turn counterclockwise to decrease voltage output 1Ø 240V 120V OutputTerminal LugVoltages 1 Place the voltage selector switch in the 1Ø 240 120 position as shown in Figure 29 2 Connect the load wires to the OutputTerminal Lugs as shown in Figure 30 3 Turn the voltage regulator knob Figure 25 clockwise to increase voltage output turn cou...

Page 32: ...Fill the engine crankcase with lubricating oil through the filler hole but DO NOT overfill Make sure the generator is level and verify that the oil level is maintained between the two notches Figure 31 on the dipstick See Table 10 for proper selection of engine oil Figure 32 Internal FuelTank System Refilling the Fuel System Fuel Check The generator unit has an internal fuel tank located at the bo...

Page 33: ...k Figure 35 Figure 35 Full Fuel Tank Figure 36 Fuel Expansion 3 Open cabinet doors on the right side of the generator fromgeneratorcontrolpanelposition Removefuelcap and fill tank Figure 34 Figure 34 Fueling the Generator ALWAYS place trailer on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped into the tank CAUTION REFUELINGTHE GENERATOR Die...

Page 34: ...ed off and the negative battery terminal disconnected Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the John Deere Engine Owner s Manual Fan BeltTension A slack fan belt may contribute to overheating or to insufficient charging of the battery Inspect the fan belt for damage and wear and adjust it in accordance with the John Deere Engine Owner s Manual The fan...

Page 35: ...e clamps and check hoses for leaks If any hose fuel or oil lines are defective replace them immediately If the battery cable is connected incorrectly electricaldamagetothe generator will occur Pay close attention to the polarity of the battery when connecting the battery NOTE Battery This unit is of negative ground DO NOT connect in reverse Always maintain battery fluid level between the specified...

Page 36: ... the Output Terminal Lugs as shown in Figure 13 These load connection points can be found on the output terminal panel and the output terminal panel s hard wire hookup panel 3 The output terminal lugs are protected by a plastic cover Remove this cover to gain access to the terminals Tighten terminal nuts securely to prevent load wires from slipping out Figure 39 Main Aux and GFCI Circuit Breakers ...

Page 37: ...esired voltage Figure 46 Voltmeter Figure 45 Frequency Meter Hz 9 The generator s frequency meter Figure 45 should be displaying the 60 cycle output frequency in HERTZ 8 Place the MPEC Control Switch in the MANUAL position to start the engine Figure 42 8 Verify that the Engine Running status LED on the MPEC unit Figure 44 is ON lit after the engine has been started Figure 44 Engine Running LED ON ...

Page 38: ...emperature Gauge Figure 52 Main Aux and GFCI Circuit Breakers ON 15 Place the main GFCI and aux circuit breakers in the ON position Figure 52 16 Observe the generator s ammeter Figure 53 and verify it reads the anticipated amount of current with respect to the load The ammeter will only display a current reading if a load is in use Figure 53 Ammeter Load DCA 150USJ GENERATOR START UP PROCEDURE MAN...

Page 39: ...generated automatically by a transfer switch NOTE Starting Auto Mode Before connecting this generator to any building s electrical system a licensed electrician must install an isolation transfer switch Serious damage to the building s electrical system may occur without this transfer switch DANGER ELECTRICAL SYSTEM HAZARDS When connecting the generator to a isolation transfer switch ALWAYS have p...

Page 40: ...et 5 Verify that the all status LED on the MPEC display are OFF not lit 6 Remove all loads from the generator DCA 150USJ GENERATOR SHUT DOWN PROCEDURE Emergency Shutdown Procedure 1 To shut down the engine in the event of an emergency switch the MAIN GFCI and LOAD Figure 39 circuit breakers to OFF position 2 Place the MPEC Control Switch switch Figure 55 to the OFF RESET position NEVER stop the en...

Page 41: ...o l b e h t f o e p o l s e h t t a h t e r u s n e d e c a l p e r e b o t s d e e n e s o h y b w o l b f I 4 l i o r o d n a e r u t s i o m t c e l l o c d l u o c t a h t s p i d r o s g a s o n DCA 150USJ MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions a clogged air cleaner will result This can lead to a loss of power excessive carbon buildup in the...

Page 42: ...k Replace with coolant as recommended by the engine manufaturer Close radiator cap tightly Air Removal If air enters the fuel injection system of a diesel engine starting becomes impossible After running out of fuel or after disassembling the fuel system bleed the system according to the following procedure See the John Deere Engine Manual for details Check Oil Level Check the crankcase oil level ...

Page 43: ...will ONLY function when commercial power has been supplied to them Figure 56 To apply commercial power to these receptacles a power cord of adequate size will be required See Table 5 When using the generator in hot climates there is no reason to apply power to jacket water heater However if the generator will be used in cold climates it is always a good idea to apply power to the jacket water heat...

Page 44: ... requirement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing DCA 150USJ TRAILER MAINTENANCE 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter must match the diameter of the tire rim 9 Tire Ply The tire ply layers number is rated in letters 2 ply 4 ply 6 ply etc 10 Wheel Hub The ...

Page 45: ...akingrequirestheinstallationofanactuator at the tongue of the trailer Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the tow vehicle brakes As the trailer pushes against the tow vehicle the actuator telescopes together and applies force to the master cylinder supplying hydraulic pressure to the trailer brakes Periodically check a...

Page 46: ... pressure to particular load per tire manufacturer EdgeWear Under Inflation Adjust pressure to particular load per tire manufacturer SideWear Loss of camber or overloading Make sure load does not exceed axle rating Align wheels ToeWear Incorrect toe in Align wheels Cupping Out of balance Check bearing adjustment and balance tires Flat Spots Wheel lockup tire skidding Avoid sudden stops when possib...

Page 47: ...nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table 17 3 After first road use retorque all lug nuts in sequence Check all wheel lug nuts periodically NEVER use an pneumatic air gun to tighten wheel lug nuts Figure 59 Wheel Lug Nuts Tightening Sequence DCA 150USJ TRAILER MAINTENANCE s t n e m e r i u q e R e u q r o T e r i T 7 1 e l b a T e z i S l e e h W s s a P t...

Page 48: ...PAGE 48 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ TRAILERWIRING DIAGRAM Figure 60 Trailer Towing Vehicle Wiring Diagram ...

Page 49: ...DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 PAGE 49 1 DCA 150USJ GENERATORWIRING DIAGRAM Figure 61 GeneratorWiring Diagram ...

Page 50: ...PAGE 50 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ ENGINEWIRINGDIAGRAM Figure 62 Engine Wiring Diagram ...

Page 51: ... a t o R e v i t c e f e D e c a l p e r d n a k c e h C d l e i F r e t i c x E e v i t c e f e D 1 N C n o K J s s o r c a s m h o 3 7 1 r o f k c e h C t u p t u O e g a t l o V w o L t c e r r o c d e e p s e n i g n e s I h g i H o t r e v e l e l t t o r h t e n i g n e n r u T e s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C R V A e v i t c e f e D y r...

Page 52: ... h g i H n o s i t h g i l t c e r r o c n i n o i s n e t t l e b n a F t l e b n a f e c a l p e r n e t h g i T r o t a i d a r h g u o r h t n o i t a l u c r i c t o n s i w o l f r i A l l i r g r o t a i d a r r i a p e r n a e l C n e p o s r o o D s r o o d e s o l C g n i k a e l t s u a h x E t r a p y t l u a f r o s t e k s a g r i a p e r e c a l p e R d e d a o l r e v o g n i e b r...

Page 53: ...DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 PAGE 53 1 NOTE PAGE ...

Page 54: ...ber at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R AsRequired isgenerallyusedforhosesorotherparts that are sold in bulk and cut to length A blank entry generally indicates that th...

Page 55: ...LTRA SILENT GENRATOR W JOHN DEERE 6068FH275 DIESEL ENGINE 1TO 3 UNITS Qty P N Description 6 0602041292 FILTER OIL 6 0602041594 FILTER FUEL PRIMARY 6 0602042594 FILTER FUEL FINAL 3 0602046377 ELEMENT AIR 3 0602011495 FAN BELT 1 0602122272 UNIT OIL PRESSURE 1 0602123261 UNIT WATER TEMP 2 0601810245 BULB ALARM PREHEAT LAMPS 4 0601802149 FUSE 10A 1 LY2DUS12VDC RELAY 1 0602123282 SENDER WATER SWITCH 1 ...

Page 56: ...PAGE 56 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ GENERATOR ASSY GENERATOR ASSY ...

Page 57: ...1 6312SN34DDUC3 2 C0130000603 STATOR ASSY 1 C0134000904 M3960100324 3 0845041804 GROMMET 2 4 8131315202 END BRACKET 1 5 8101350013 FIELD ASSY EXCITER 1 6 0012110060 HEX HEAD BOLT 4 7 0042610000 SPRINGWASHER 4 8 0041210000 PLAINWASHER 4 9 0010112035 HEX HEAD BOLT 6 10 0040012000 SPRINGWASHER 6 11 0041212000 PLAINWASHER 6 12 8131310104 COVER BEARING 1 13 8131312204 GASKET BEARING 1 14 8131331003 COV...

Page 58: ...PAGE 58 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ CONTROL BOX ASSY CONTROL BOX ASSY ...

Page 59: ...RRENT RELAY 1 LA7D1064 13 0027104016 MACHINE SCREW 2 13A 0207004000 HEX NUT 2 14 M3213500013 CONTROL BOX COVER 1 15 0016906016 HEX HEAD BOLT 4 16 M3270100204 SELECTOR SWITCH 1 XUSS01575 INCLUDES ITEMS W 16A TBD KNOB SELECTOR SWITCH 1 17 M3276600004 SPACER 8 18 M3213600703 SWITCH BRACKET 1 19 0330000365 EDGING 2 20 0027104010 MACHINE SCREW 4 21 0016906016 HEX HEAD BOLT 8 22 M3213600804 SWITCH COVER...

Page 60: ...PAGE 60 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ CONTROL BOX ASSY CONTROL BOX ASSY ...

Page 61: ...NEL LIGHT 1 9B268 00370 43 0601831330 SWITCH PANEL LIGHT 1 9O 0001 44 M1223100004 STOPPER 1 45 M3223100004 STOPPER 1 46 0027105010 MACHINE SCREW 4 47 0027105010 MACHINE SCREW 4 48 M9220100004 SET SCREW 2 49 0080200007 SNAP RING 2 50 0602202592 STARTER RELAY 1 AT41011 51 0027106016 MACHINE SCREW 2 52 LY2DUS12VDC RELAY 1 REPLACES S N 0601827656 52A PTF08A E BASE 1 REPLACES S N 0601823109 52B PYCA1 C...

Page 62: ...PAGE 62 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ ENGINE RADIATOR ASSY ENGINE RADIATOR ASSY ...

Page 63: ...016000 SPRINGWASHER 2 12 C0923200124 RADIATOR 1 232000 3240 12 1 0602011062 CAP 1 102600 0380 13 M9200100904 PLUG 1 14 0150000016 O RING 1 15 M3310201203 FAN BRACKET 1 16 0016910025 HEX HEAD BOLT 6 17 0016910025 HEX HEAD BOLT 4 18 M3310501003 RADIATOR HOSE UPPER 1 19 M3310501103 RADIATOR HOSE LOWER 1 20 0605515148 HOSE BAND 3 21 0605515147 HOSE BAND 1 22 M1924200004 FAN MOTOR 2 EF 40 DSB1 23 00171...

Page 64: ...PAGE 64 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ ENGINE RADIATOR ASSY ENGINE RADIATOR ASSY ...

Page 65: ...53 0030006000 HEX NUT 2 54 0602015001 INTER COOLER 1 135000 0300 55 M3310201403 BRACKET INTER COOLER 1 55A M3490201504 RUBBER SEAL 2 56 0017110020 HEX HEAD BOLT 8 57 0016906016 HEX HEAD BOLT 10 58 M3310501303 COOLER HOSE 1 59 M3310501203 COOLER HOSE 1 60 0605515208 HOSE BAND 2 90588K 61 0605515207 HOSE BAND 1 89591K 62 M3310300703 FAN SHROUD 1 62A M3493110904 RUBBER SEAL 1 63 M3310300803 FAN SHROU...

Page 66: ...PAGE 66 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSY ...

Page 67: ...8 13 0016906020 HEX HEAD BOLT 12 14 0016906016 HEX HEAD BOLT 4 15 M3236400004 CABLE OUTLET COVER 1 16 M3236300004 SUPPORTER CABLE OUTLET COVER 1 18 0601808803 CIRCUIT BREAKER 2 QOU 120B 1P 20A 19 0601808804 CIRCUIT BREAKER 3 QOU 250B 2P 50A 20 M1260700304 BREAKER FITTING COVER 1 20 1 0222100150 CUSHION RUBBER 1 22 0601812598 RECEPTACLE 2 GF530EM 125V 20A X 2 23 0601812538 RECEPTACLE 3 CS6369 250V ...

Page 68: ...PAGE 68 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ BATTERY ASSY BATTERY ASSY ...

Page 69: ...02220198 BATTERY 1 4D 2 2 M9310500404 BATTERY SHEET 1 3 M9103000504 BATTERY BAND 1 4 0602220921 BATTERY BOLT SET 2 5 M3346900904 BATTERY CABLE 1 6 M3346901004 BATTERY CABLE 1 7 CABLE 1 MAKE LOCALLY 8 0030012000 HEX NUT 1 8A 0040012000 SPRINGWASHER 1 9 0017112025 HEX HEAD BOLT 1 9A 0040512000 TOOTHEDWASHER 1 10 0040520000 TOOTHEDWASHER 1 ...

Page 70: ...PAGE 70 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ MUFFLER ASSY MUFFLER ASSY ...

Page 71: ...Y NO PART NO PART NAME QTY REMARKS 1 M3330100402 MUFFLER 1 2 0017112030 HEX HEAD BOLT 4 3 M3333000903 EXHAUST PIPE 1 4 M3333200304 GASKET 1 5 0017110040 HEX HEAD BOLT 4 6 M3333200204 GASKET 1 7 0017110035 HEX HEAD BOLT 4 8 M3333001203 EXHAUST PIPE 1 9 0017110050 HEX HEAD BOLT 4 10 0602325066 CLAMP 1 ...

Page 72: ...PAGE 72 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ FUELTANK ASSY FUEL TANK ASSY ...

Page 73: ... 1 2 M3363001804 FUELTANK 1 2 1 0605505070 FUEL TANK CAP 1 3 0191700260 CONNECT HOSE 2 4 0605515149 HOSE BAND 4 5 M3363200504 TANK BAND 8 6 M9310500104 SUPPORTER SHEET 8 7 0016908020 HEX HEAD BOLT 8 8 0016908055 HEX HEAD BOLT 4 8A 0207008000 HEX NUT 12 9 0191302800 VENT HOSE 1 10 0605515109 HOSE BAND 2 11 0191301400 SUCTION HOSE 1 12 0191301200 RETURN HOSE 1 13 0605515109 HOSE BAND 4 14 0602042601...

Page 74: ...PAGE 74 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ ENCLOSURE 1 ASSY ENCLOSURE 1 ASSY ...

Page 75: ...M3493110703 ACOUSTIC SHEET 1 7 0601850100 GROMMET 1 G 1 8 0016908020 HEX HEAD BOLT 26 9 0016910025 HEX HEAD BOLT 6 10 M3131400503 HOSE COVER 1 11 0016906020 HEX HEAD BOLT 7 12 M3131400404 HOSE COVER 1 13 0016906020 HEX HEAD BOLT 8 14 M3423500104 BRACKET 1 15 0016906020 HEX HEAD BOLT 6 16 M3423200704 DUCT COVER 2 17 0016906020 HEX HEAD BOLT 14 18 M3310300404 SHROUD BRACKET 1 19 0016906016 HEX HEAD ...

Page 76: ...PAGE 76 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ ENCLOSURE 1 ASSY ENCLOSURE 1 ASSY ...

Page 77: ... ACOUSTIC SHEET 1 28 M3463201202 ROOF PANEL 1 28A M3493506903 ACOUSTIC SHEET 1 29 M3463201104 BACK PLATE 2 30 0016906016 HEX HEAD BOLT 12 31 M3463201303 DUCT 1 31A M3493506004 ACOUSTIC SHEET 1 32 016908020 HEX HEAD BOLT 10 33 M3463400103 DUCT COVER 1 34 0016908020 HEX HEAD BOLT 6 35 M3423200604 OVER COVER FRONT FRAME 1 35A M3493108004 ACOUSTIC SHEET 1 36 0019208020 HEX HEAD BOLT 49 37 0019210025 H...

Page 78: ...SJ ENCLOSURE 2 ASSY ENCLOSURE 2 ASSY THE SERIAL NUMBER MAY BE REQUIRED ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED ...

Page 79: ...E SCREW 4 11A 0030006000 HEX NUT 4 12 M9110100204 HINGE 2 13 M9116100004 WASHER 2 14 0019208020 HEX HEAD BOLT 3 15 M3453201102 SPLASHER PANEL 1 15A M3493420404 ACOUSTIC SHEET 1 16 0019208065 HEX HEAD BOLT 4 17 0016910025 HEX HEAD BOLT 2 18 M3453003303 SIDE DOOR 1 18A M3493420004 ACOUSTIC SHEET 1 19 M3453003403 SIDE DOOR 1 19A M3493420104 ACOUSTIC SHEET 1 20 M3453003503 SIDE DOOR 1 20A M3493420204 ...

Page 80: ...PAGE 80 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ ENCLOSURE 3 ASSY ENCLOSURE 3 ASSY ...

Page 81: ...AL 3 4 0228900660 RUBBER SEAL 2 5 0229201070 RUBBER SEAL 1 6 0229200125 RUBBER SEAL 4 7 0228901165 RUBBER SEAL 3 8 0228901045 RUBBER SEAL 4 9 0228901105 RUBBER SEAL 3 10 0228900565 RUBBER SEAL 1 11 0228901025 RUBBER SEAL 4 12 0228800505 RUBBER SEAL 1 13 0229201200 RUBBER SEAL 1 14 0228800635 RUBBER SEAL 1 15 0228800970 RUBBER SEAL 2 16 0228800595 RUBBER SEAL 1 17 0228100640 RUBBER SEAL 2 18 022810...

Page 82: ...PAGE 82 DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 DCA 150USJ NAME PLATE ASSY NAME PLATE ASSY ...

Page 83: ...1 M91000000 17 M9510100004 DECAL CAUTION HOT PARTS 1 M91010000 18 M9510100403 DECAL CAUTION 1 M91010040 19 M9520000004 DECAL GROUND 1 M92000000 20 M9520000104 DECAL AMMETER CHANGE OVER SW 1 M92000010 21 M9520000204 DECAL VOLTMETER CHANGE OVER SW 1 M92000020 22 M9520000504 DECAL START CONTACT 1 M92000050 23 M9520100004 DECAL WARNING ELECTRIC SHOCK HAZARD 2 M92010000 24 M9520100204 DECAL CAUTION 1 M...

Page 84: ...cals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending instruc tions Ifareplyisnotreceivedwithinfive days thematerialwillbereturnedtothe senderathisexpense 9 Creditonreturnedpartswillbeissuedat dealer net price at time of the original purchase lessa15...

Page 85: ...DCA 150USJ OPERATION AND PARTS MANUAL REV 1 01 15 08 PAGE 85 1 NOTE PAGE ...

Page 86: ...rmation and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without no...

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