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PAGE 14 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)

PUMP COMPONENTS

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Figure 3 shows key component areas of the QP3TK.

Figure 3. QP3TK Key Component Callouts

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Summary of Contents for QP3TK

Page 1: ...IS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES MODEL QP3TK TRASH PUMP KUBOTA OC60 E4 DIESEL ENGINE Revision 0 07 28 17 www discount equipment com G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 2: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 3: ...PAGE 2 QP3TKTRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 28 17 PROPOSITION 65 WARNING Diesel engine exhaust and some of G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 4: ...tion Engine 17 Setup 18 Operation 19 20 Maintenance Pump 21 22 Maintenance Engine 23 24 Storage 25 Troubleshooting Engine 26 Troubleshooting Engine Pump 27 Explanation Of Code In Remarks Column 28 Suggested Spare Parts 29 Component Drawings Pump Assembly 30 33 Engine Mounting Assembly 34 35 Engine Service Parts 36 37 Terms And Conditions Of Sale Parts 38 NOTICE Specifications and part numbers are ...

Page 5: ...el of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation which if not avoided COULD result in MINOR ...

Page 6: ...nvaluable in the case of an emergency PUMP SAFETY DANGER NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any...

Page 7: ... heat shields or guards removed DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the pump CAUTION NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engin...

Page 8: ...ustible gases If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water If the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention CAUTION ALWAYS disconnect the NEGATIVE battery terminal befor...

Page 9: ...recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product Recyclers and manufacturers alike promote the process of recycling metal Using a metal recycling center promotes energy cost savings EMISSIONS INFORMATION NOTICE The diesel engine used in this equipment has been designed to reduce harmful levels of carb...

Page 10: ...ity 325 gallons minute 1230 liters minute Max Solids Diameter 1 5 in 38 1 mm Max Head 85 ft 26 0 m Max Suction Lift 25 ft 7 62 m Max Pressure 37 7 psi 260 kPa Dry Net Weight 176 lbs 80 Kg SPECIFICATIONS PUMP C B A Figure 1 Dimensions Table 2 Dimensions Reference Letter Dimension in mm A 23 8 605 B 23 4 595 C 26 9 685 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 11: ...el Fuel Capacity 95 US Gal 3 6 Liters Fuel Consumption 41 US Gal Hr 1 55 Liters Hr Fuel Type No 2 Diesel Fuel ATSM D975 Lube Oil Capacity 1 37 quarts 1 3 liters Engine Oil Type API Service CF class SEA 30 20 10W30 Starting Method Electric Start Air Cleaner Type Dry Element Battery Type 12V 27AH Battery Tray Dimensions L x W x H 10 1 x 7 0 x 1 2 in 256 5 x 178 x 30 5 mm Weight 83 7 lbs 38 Kg Figure...

Page 12: ...s trash pump use a 3 inch diameter opening which allows the pump to pump at a rate of approximately 325 gallons minute gpm or 1 230 liters minute lpm This Wet Primed pump requires that the pump casing is first filled with water to assist with initial self priming operations Once a partial vacuum is created within the unit the reduced atmospheric pressure allows water to flow through the suction li...

Page 13: ...AND PARTS MANUAL REV 0 07 28 17 PUMP COMPONENTS 1 4 6 7 8 9 3 2 5 4 10 Figure 3 shows key component areas of the QP3TK Figure 3 QP3TK Key Component Callouts G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 14: ...T thread suction port and can accommodate either a threaded or quick disconnect Cam and Groove lock hose For quick disconnect connections an optional coupler A300A is necessary Contact MQ Parts Department for ordering assistance PUMP COMPONENTS 6 Suction Hose Use only recommended suction hoses This pump is fitted with a 3 male NPT thread suction port and can accommodate threaded or quick disconnec...

Page 15: ...5 7 6 4 13 1 12 8 11 10 9 INITIAL SERVICING The engine Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufac turer s Engine manual for operating and servicing information 1 Oil Drain Plugs There are two oil drain plugs one on each side of the engine Remove either plug to drain engine oil from the engine crankcase 2 Dipstick Remove dipstick to ...

Page 16: ...37 quarts 1 3 liters Figure 6 Engine Oil DipStick Oil Level DIPSTICK UPPER LIMIT LOWER LIMIT CAUTION You must frequently check the oil level of the engine There is no low oil shutoff feature for protection and operating the pump with low oil levels will cause severe damage to the engine Fuel Check 1 Remove the fuel cap Figure 7 located on top of fuel tank Figure 7 Fuel Check 2 Visually inspect the...

Page 17: ...8 on a solid level operating surface The most critical factor for successful pump operations is not to exceed 25 feet 7 62 meters total suction lift at sea level 2 Ensure that the pump has the proper level of engine oil 3 Initially prime the pump by removing the fill cap see Figure 3 and filling the casing with water If the pump casing is not filled with water prior to operations it will not be ab...

Page 18: ...been read and thoroughly understood CAUTION DO NOT pump flammable fluids corrosive chemicals or fluids containing toxic substances These fluids can create potentially dangerous health and environmental hazards Contact local authorities for assistance CAUTION This pump uses a water cooled mechanical seal to prevent water from seeping into the engine The passage of water through the pump casing lubr...

Page 19: ...n and run the engine for about three minutes with no load 2 Place the ignition switch key in the OFF position 3 PlacetheenginespeedcontrolleverintheSTOPposition 4 Remove all hoses from the pump CAUTION ALWAYS run engine at full speed while pumping CAUTION When stopping the engine reduce the load slowly DO NOT stop engine suddenly since it may cause the temperature to rise abnormally OPERATION Emer...

Page 20: ... and allows for faster priming when the engine is restarted NOTICE 25 in Hg inches of mercury translates into 25 feet of lift at sea level MAINTENANCE PUMP CAUTION DO NOT attempt to start the engine unless the pump has previously been primed with water Severe pump damage will occur if pump has not been primed ADJUSTING IMPELLER CLEARANCE 1 If it is necessary to replace impeller or volute be sure c...

Page 21: ...0 1 0 5 in Hg kPa WIKA R 100 80 60 40 20 ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN HG 25 IN HG TRANSLATES INTO 25 FEET OF LIFT AT SEA LEVEL 25 2 0 PUMP VACUUM TESTER WATER HOSE PLACE VACUUM TESTER OVER PUMP SUCTION PORT SOURCE WATER DO NOT RUN PUMP WITHOUT WATER CAUTION G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 22: ...Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Filter CHECK X Idle Speed CHECK ADJUST X 2 Valve Clearance CHECK ADJUST X 2 Fuel lines CHECK Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the KUBOTA shop Manual for service procedur...

Page 23: ...ve dirt and debris from the engine and pump Inspect or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary ENGINE OIL 1 Drain the engine oil when the oil is warm as shown in Figure 12 2 Unscrew the oil filler dipstick from its holder 3 Next remove oil drain bolt and sealing washer and allow the oil to drain into a suitable container 4 Replace engine oil wit...

Page 24: ...nd clean the inside of pump housing Coat the inside of pump housing with a light film of oil to reduce corrosion A spray can of oil works well for this application Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump Cover pump and engine with plastic covering or equivalent and store in a clean dry place To protect the water cooled seals place one h...

Page 25: ...e with correct type of oil for winter environment Defective battery Replace battery Engine fires but stops soon as starter is switched off Fuel filter blocked Replace fuel filter Fuel supply blocked Check the entire fuel system Defective fuel pump Replace fuel pump Engine stops by itself during normal operation Fuel tank empty Add fuel Fuel filter blocked Replace fuel filter Defective fuel pump Re...

Page 26: ...ce or repair hose and clamps Air leak at suction port Check that fittings are tight and properly sealed Pump is located too high above water line Move pump closer to water Debris collecting in pump housing Clean pump housing Too much distance between impeller and volute Adjust clearance by adding shims or replace impeller Min 006 inch Max 020 inch Water leaking out weep hole between pump and engin...

Page 27: ... listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold s...

Page 28: ...R 2 0631211159 FLOODING CAP 1 KIT3TK KIT MECHANICALSEAL NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists OC60 KUBOTA DIESEL ENGINE 1 to 3 units Qty P N Description 1 1142041030 CAP FUEL TANK 1 1390141350 FUEL FILTER 1 1142043012 FUEL STRAINER 5 1491132110 OIL FILTER 3 1142011180 AIR FILTER G o t o D i s c o u n t E q u...

Page 29: ...ASSEMBLY B A B 17 9 14 16 15 13 18 12 1 5 6 7 8 9 10 11 21 23 19 24 20 25 26 27 28 29 30 31 43 44 45 32 33 34 35 50 49 48 46 47 51 52 53 38 37 36 42 40 39 41 A KIT MECHANICAL SEAL AND O RINGS 3 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 30: ...220100 SEAL WASHER IMPELLER 1 17 0191190750 BOLT IMPELLER 1 18 0191170625 BOLT SET W WASHER LOCK SUCT PLATE 4 19 0458220080 SEAL WASHER CASING COVER 4 20 0105090820 BOLT CASING COVER 4 21 0181090820 BOLT SET W WASHER LOCK SUCT PLATE 2 23 1992100742 SUCTION PLATE 1 24 1992330410 SUCTION PLATE PACKING 1 25 1992100011 CASING 1 26 0481310800 O RING NIPPLE 2 27 07904330300014 NIPPLE 2 28 0459220120 SEA...

Page 31: ...ASSEMBLY B A B 17 9 14 16 15 13 18 12 1 5 6 7 8 9 10 11 21 23 19 24 20 25 26 27 28 29 30 31 43 44 45 32 33 34 35 50 49 48 46 47 51 52 53 38 37 36 42 40 39 41 A KIT MECHANICAL SEAL AND O RINGS 3 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 32: ... PLATE 3 43 1378350350 CHECK VALVE 1 44 0151191257 STUD BOLT DRAIN COVER HANDLE 4 45 0483602250 O RING DRAIN COVER 1 46 0131191235 CAP SCREW CASING 4 47 KIT3TK KIT MECHANICAL SEAL 1 INCLUDES ITEMS W 48 0742214080 STRAINER 1 49 19920002200014 DRAIN COVER HANDLE 4 50 0631211159 CAP FLOODING W O RING 1 51 0105091040 BOLT PUM 2 52 0451250100 WASHER SPRING 10MM S STEEL 2 REPLACES P N 0451290100 53 0203...

Page 33: ...PERATION AND PARTS MANUAL REV 0 07 28 17 ENGINE BATTERY MOUNTING ASSEMBLY 14 1 2 3 4 5 6 8 9 10 11 9 8 12 13 15 1 NOTE INCLUDED WITH ITEM 12 1 7 16 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 34: ... 4 REPLACES P N 0451290100 6 23932140200014 BASE ENGINE 1 7 2277214010P002 BASE PUMP 1 8 0205490080 NUT CUSHION RUBBER 8 9 0451290080 WASHER LOCK CUSHION RUBBER 8 10 0105091045 BOLT ENGINE 4 11 0723303032 CUSHION RUBBER 4 12 0950241265A0002 BATTERY BOLT W NUT 2 13 0162212024 BATTERY 12V 12N24 3A 1 14 1412317030 CAP 3 15 09592250000014 BATTERY COVER 1 16 0401650100 WASHER ENGINE 4 ENGINE BATTERY MO...

Page 35: ...PAGE 36 QP3TKTRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 28 17 ENGINE SERVICE PARTS 2 1 3 6 5 4 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 36: ... NO PART NO PART NAME QTY REMARKS 1 1142011180 AIR FILTER 1 2 1491132110 OIL FILTER 1 3 1142043012 FUEL FILTER 1 4 1390141340 GASKET 1 5 1142041030 CAP FUEL TANK 1 INCLUDES ITEM W 6 1142043012 FUEL STRAINER 1 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 37: ...with a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell ...

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