Moyer Diebel MH65-M2 Technical Manual Download

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Part 3:

REPLACEMENT PARTS

CONTROL CABINET

Fig. 3.13 Part
Item No. No.

Part Description

Qty

C121288

Timer Assembly Complete ...........................................................

C120501

Thermostat Tank ............................................................................

109952

Mounting Plate, Thermostat .........................................................

109951

Knob, Thermostat .........................................................................

C350772

Bracket, Thermostat ......................................................................

C120519

Thermostat, Safety ........................................................................

C150231

Terminal Block ..............................................................................

106402

Fuse Block 600V/30A 2P .............................................................

111115

Fuse ATMR-2 ................................................................................

106925

Fuse Block 600V/30A 3P .............................................................

100917

Fuse ATMR-15 600V Time Delay (1 PH) ....................................

100913

Fuse ATMR-10 600V (3PH) .........................................................

C120434

Contactor Tank Heat .....................................................................

108121

Motor Overload 3PH .....................................................................

107896

Motor Overload 1PH .....................................................................

C120462

Booster Contacter (3PH) ...............................................................

15 C120436 Booster Contacter (1PH) ............................................................... 1
16

C120438

Contactor Pump ............................................................................

C120459

Relay 16Amp 220V ......................................................................

C350796

Support, Relay ...............................................................................

C36397

Thermostat, Booster ......................................................................

C150833

Clamp, Cable (Not Shown) ...........................................................

0501519

Tie, Nylon (Not Shown) ................................................................

C140209

Din Rail (Not Shown) ...................................................................

A/R

Summary of Contents for MH65-M2

Page 1: ...elLtd September 2003 Manual P N 113647 MH65 M2 High Temperature with Built in Booster Machine Serial No Simply Engineered Better P O Box 4149 Winston Salem North Carolina 27115 4149 336 661 1556 Fax 336 661 1660 2674 N Service Road Jordan Station Ontario Canada L0R 1S0 905 562 4195 Fax 905 562 4618 ...

Page 2: ...be sure to have the model number serial number voltage and phase of your machine COPYRIGHT 2003 by Moyer Diebel USA All Rights Reserved Machine Data Plate with model serial number located on the right side panel at the top Moyer Diebel Service Moyer Diebel USA Moyer Diebel Limited Canada Phone 1 336 661 1556 Phone 1 905 562 4195 1 800 858 4477 1 800 263 5798 Fax 1 336 661 1660 Fax 1 905 562 4618 ...

Page 3: ...i REVISIONRECORD Revision Revised Serial Number Comments Date Pages Effectivity 7 3 03 All W8100 First issue of manual and replacement parts lists REVISION RECORD ...

Page 4: ...ii REVISION RECORD Revision Record CONT ...

Page 5: ...s e Adjustment of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Adjustments to chemical dispensing equipment h Cleaning of valves strainers screens nozzles or spray pipes i Performance of regular maintenance and cleaning as outlined in operator s guide j Damages resulting from water conditions accidents alterations improper use abuse tampering i...

Page 6: ...nded purpose Any other application should be considered improper and therefore dangerous 7 Only trained personnel should operate this equipment 8 Operators must strictly follow all hygienic requirements in the handling of clean dishware or cutlery 9 Do not leave the machine in an environment at temperatures lower than 0 C 32 F 10 This machine should not be washed with a direct water stream 11 Only...

Page 7: ...etail 3 Figure 1 2 Control Panel Detail 7 Figure 3 1 Hood and Tank 12 Figure 3 2 Door Handle and Springs 14 Figure 3 3 Door Switch and Block 16 Figure 3 4 Tracks and Screens 18 Figure 3 5 Wash and Rinse Spray Arms 20 Figure 3 6 Water Tank Components 22 Figure 3 7 Drain Assembly 24 Figure 3 8 Wash and Rinse Piping 26 Figure 3 9 Wash Pump Assembly 28 Figure 3 10 Booster Assembly 30 Figure 3 11 Water...

Page 8: ...vi ThisPage Intentionally Left Blank Part 1 INSTALLATION AND MAINTENANCE ...

Page 9: ...Schematics All information illustrations and specifications contained in this manual are based upon the latest product information available at the time of publication Moyer Diebel constantly improves its products and reserves the right to make changes at any time or to change specification without notice and without incurring any obligations For your protection factory authorized parts should alw...

Page 10: ...ow tank water heat protection Pressure Reducing Valve provided Detergent probe and rinse aid connection points Interchangeable upper and lower wash provided and rinse arms Options Electric booster 70 F 39 C temperature rise heater for 110 F 43 C supply water Accessories Additional dishracks Dish rack peg P N 101285 Silverware rack flat bottom P N 101273 Electrical Power Requirements Fig Elec Heat ...

Page 11: ...to machines in the serial number range W8100 to W8135 3 Scrap and preflush all items to be washed and load the items into the rack Do not overload the rack Wash only one layer of silver ware in a rack 4 Open the door and insert the rack into the machine 5 By means of switch A select the wash cycle according to conditions of the dishware with glasses or cups select the short cycle pos 1 with normal...

Page 12: ... been reinstalled 9 When finished washing switch off the machine by turning off the main disconnect switch and turn off the water supply INSTRUCTIONS DURING THE WASH CYCLE 1 Do not put your hands into the water containing detergent If this happens wash them immediately and thoroughly with fresh water 2 Use only commercial non foaming detergents 3 When the machine is operating do not open the door ...

Page 13: ...s case check that the rinse nozzles are clean and that there is sufficient water supply pressure 20 22 PSI 138 151 kPa during machine rinse cycle In case of dishware residue check that the washing nozzles are clean the wash water temperature is a minimum of 60 C 140 F there is detergent in the container the pump suction filter is clean the racks are suitable for the dishes and cutlery that are to ...

Page 14: ...achine is not in use It is advisable to use a disinfecting product suggested by an authorized detergent dealer Before turning off the machine run the machine briefly with clean water HARD WATER CONDITIONS In hard water locations mineral deposits will form inside the machine and also on dishware In order to avoid the above conditions delime the machine on a regular basis Part 1 OPERATION ...

Page 15: ...ches temperature Then the indicator light will turn on this only applies to machines in the serial number range W8100 to W8135 3 Scrap and preflush all items to be washed and load the items into the rack DO NOT OVER LOAD THE RACK Wash cutlery and place upright in cutlery baskets 4 Open the door and insert the rack into the machine 5 With the selector switch choose the desired cycle time 6 To start...

Page 16: ...le electrical codes WARNING When working on the dishwasher disconnect the electrical service and place a tag at the disconnect switch to indicate that work is being done on that circuit 1 A qualified electrician must compare the electrical power supply with the machine electrical specifications before connecting to the incoming service through a fused disconnect switch 2 A fused disconnect switch ...

Page 17: ...res min 3 Drain height must not exceed 11 280mm above finished floor 4 The drain connection is made to the dishwasher from underneath the machine through an access hole in the machine base Ventilation NOTE Ventilation must comply with local sanitary and plumbing codes CAUTION Exhaust air should not be vented into a wall ceiling or concealed space of a building Condensation can cause damage Part 2 ...

Page 18: ...10 This Page Intentionally Left Blank ...

Page 19: ...11 Part 3 REPLACEMENT PARTS PART3 REPLACEMENT PARTS ...

Page 20: ...12 Part 3 REPLACEMENT PARTS Figure 3 1 Hood and Tank 1 2 1 B 4 A A A 7 3 5 6 6 ...

Page 21: ...180642 Guide Plastic 2 5 C200957 Gasket Guide Plastic 2 6 C160737 Plastic Plug 2 7 C342497 Hood 1 A HARDWARE FOR PANELS Quantities per panel C260129 Screw 2 0501476 Washer SS 9 32 x 5 8 OD 2 108441 Nut Hex M5 2 B HARDWARE FOR PLASTIC GUIDES Quantities per guide C260219 Screw M6 x 35 Fillister Head 6 C260504 Washer 6 C260512 Washer Lock 6 107435 Nut M6 6 ...

Page 22: ...14 Part 3 REPLACEMENT PARTS Figure 3 2 Door Handle and Springs For handle connections see Figure 3 3 B 1 2 3 2 1 4 5 7 6 A ...

Page 23: ...r Lift Block Roller 2 3 C331037 Handle 1 4 C391316 Spring Hood Lift 3 5 C330239 Rod Threaded Spring Extension 3 6 107397 Block Spring Hook 3 7 C260415 Nut 3 A HARDWARE FOR DOOR LIFTS Quantities per lifts 110383 Screw M8 x 12 Pan Head 2 108022 Washer M8 Plastic 2 B HARDWARE FOR THREADED RODS Quantities per rod C260406 Nut 2 C260505 Washer 2 ...

Page 24: ...16 Part 3 REPLACEMENT PARTS Figure 3 3 Door Switch and Block A Detail A 10 11 14 9 7 6 5 4 3 2 2 1 11 7 16 6 16 XX 15 13 12 ...

Page 25: ...ut 1 5 C120343 Switch Hood Activated 1 6 110214 Nut Dull M6 4 7 C260219 Screw M6 x 35 4 8 Screw 8 9 107437 Bolt M6 x 45 4 10 107395 Block Pivot Lower 4 11 107420 Nut Plain M6 SST 4 12 107393 Pin Pivot Hood 2 13 C260537 Pivot Spacer 2 14 107436 Screw M6 x 16 Fillister Head 2 15 107396 Block Pivot Top 2 16 C190149 Pivot Block Hood Frame 4 17 331037 Handle Hood 1 ...

Page 26: ...18 Part 3 REPLACEMENT PARTS Figure 3 4 Tracks and Screens 2 1 3 See Note on Parts ...

Page 27: ...RTS HOOD AND TANK Fig 3 4 Part Item No No Part Description Qty 1 C530238 Track Assembly 1 2 C332091sx Left Screen 2 3 C332090dx Right Screen 2 In order to make a corner unit turn track frame so that rail moves to opposite side ...

Page 28: ...20 Part 3 REPLACEMENT PARTS Figure 3 5 Wash and Rinse Spray Arms 2 5 6 7 8 2 5 7 12 6 7 7 12 11 9 10 10 9 11 4 3 4 3 1 8 1 13 ...

Page 29: ...90675 Spacer Plastic 2 5 C190673 Bearing Plastic 2 6 C280409 Spacer Wash Arm 2 7 C190641 Bearing Rinse Arm 4 8 C430346 Rinse Arm Minus Items 7 11 12 2 9 109837 Retaining Screw 2 10 C450218 Clip Retainer Nut 2 11 C380340 Nozzle Rinse Arm 6 12 C200809 O ring Rinse Nozzle 6 13 C260568 Washer 2 C420574 Wash Arm Complete Includes Items 1 5 C430316 Rinse Arm Complete Includes Items 7 12 ...

Page 30: ...22 Part 3 REPLACEMENT PARTS Figure 3 6 Wash Tank Components 13 12 10 6 5 1 2 3 9 8 7 14 15 ...

Page 31: ... Plain M6 SST 3 4 C161123 Heater Cap 1 5 C450516 Clip Retainer Thermostat 1 6 C460502 Gasket Thermostat 1 7 C270101 Nut Thermostat 1 8 C270121 Nut Air Trap 1 9 C200927 Gasket Air Trap 1 10 C161310 Trap Air 1 11 0501519 Tie Nylon Air Trap Not Shown 1 12 C161320 Hose Moulded Air Trap 1 13 C450143 Clamp Hose Air Trap 1 14 C450125 Clamp Hose Air Trap 1 15 C130632 Switch Pressure 1 ...

Page 32: ...24 Part 3 REPLACEMENT PARTS Figure 3 7 Drain Assembly TO MOTOR PUMP DRAIN OUT To Drain Out 1 3 4 5 6 9 11 12 11 2 10 7 6 ...

Page 33: ...rflow 1 2 C200950 Seal Overflow Tube 1 3 C180818 Drain Basket Plastic 1 4 C180249 Flange Drain Plastic 1 5 C200817 Oring Sump Tank 1 6 C180248 Sump Tank Plastic 1 7 107866 Gasket Tailpiece 1 8 C106201 Tailpiece 1 9 107867 Nut Tailpiece 1 10 Clamp Hose 1 11 C450119 Clamp Hose 3 12 C201056 Suction Pump Hose 1 ...

Page 34: ...26 Part 3 REPLACEMENT PARTS Figure 3 8 Wash and Rinse Piping 5 4 3 MACHINE BACK A 1 14 4 5 3 15 2 MACHINE BACK 6 5 7 5 6 8 9 10 11 12 13 To Booster 16 13 13 ...

Page 35: ...ose A R 6 107417 Hose A R 7 0502651 Coupler 1 2MPT x 1 2 Hose 2 8 C280312 Cross Fitting 1 9 C290125 Hose Barb 1 10 C190320 1 11 C180130 14 12 C160117 Hose 1 13 C200482 O ring Wash Manifold Not Shown 2 14 C201067 Discharge Pump Hose 1 15 C450119 Clamp Hose 2 16 C190674 Spacer Wash Manifold Lower 1 A Hardware for Mounting Spindle Quantities per Spindle C260151 Screw 1 C260510 Lock washer 1 C260502 W...

Page 36: ...28 Part 3 REPLACEMENT PARTS Figure 3 9 Wash PumpAssembly 1 2 3 4 5 6 7 A A ...

Page 37: ...325 Fan Wash Pump Motor 1 7 C630255 Bell End Housing 1 A Mounting Hardware for Pump Motor C260104 Bolt 4 C260513 Split Lock Washer 8 C260538 Washer 8 C441139 Absorbing Bolt 4 110214 Nut Dull M6 4 109645 Pump Kit Includes items 1 5 A R C100811 Complete Pump Assy 3PH Includes Items 1 7 and Motor A R C100812 Complete Pump Assy 1PH Includes Items 1 7 and Motor A R Pump Motor is not supplied as a separ...

Page 38: ...30 Part 3 REPLACEMENT PARTS 6 5 4 1 3 2 A BASE 6 7 7 Water Inlet Water To Final Rinse 8 B Figure 3 10 Booster Assembly ...

Page 39: ...r 14Kw 208 240V 3PH 70 Rise 1 4 C260112 Plug Booster Tank 1 5 108022 Washer Plug 1 6 C450114 Clamp Hose A R 7 C200104 Booster Hose A R 8 C330364 Booster Tank Tank Only 1 A Mounting Hardware for Booster Tank C260126 Bolt 1 0501476 Washer 9 32 x 5 8 OD 18GA 2 C260538 Washer 2 110214 Nut Dull M6 1 B Mounting Hardware for Booster Element Cover C260126 Bolt 2 0501476 Washer 9 32 x 5 8OD 18GA 2 C260503 ...

Page 40: ...32 Part 3 REPLACEMENT PARTS 4 5 2 1 3 4 5 9 5 8 7 6 6 10 16 15 14 13 12 A 11 To Booster Tank Base Figure 3 11 Water Inlet Piping ...

Page 41: ...m Breaker 1 4 C180312 Barb Fitting 2 5 C450114 Clamp Hose A R 6 C200104 Booster Hose A R 7 Nut 2 8 Washer 2 9 C280123 Street Elbow 1 10 C290428 Barb Fitting 1 11 C330756 Valve Bracket 1 13 C121102 Valve Solenoid 240V 1 14 Repair Kit A R 15 Coil A R 16 C270308 Fitting 1 A Mounting Hardware for Valve Bracket C260512 Washer Lock 2 C260538 Washer 2 110214 Nut Dull M6 2 ...

Page 42: ...34 Part 3 REPLACEMENT PARTS 9 8 7 10 6 12 11 13 12 11 2 3 1 4 5 Wash Rinse A Figure 3 12 Control Panel ...

Page 43: ...0157 Lamp Green 1 C130707 Lens Cover Clear Not Shown 2 6 C461314 Control Panel Decal S N Range W8100 W8135 1 7 C130447 Switch On Off 1 8 C130484 Switch Continous Wash 1 9 C130444 Switch Manual Start 1 10 C450323 Knob Selector Switch 1 11 C450905 Thermometer 2 12 C460344 Overlay 2 13 H441402 Pressure Gauge 1 A Hardware for Mounting Control Panel 108441 Nut Hex M5 2 0501476 Washer 9 32 x5 8 OD 18GA ...

Page 44: ...36 Part 3 REPLACEMENT PARTS 1 3 3 7 6 16 9 6 4 4 2 19 5 11 12 8 10 13 15 18 17 14 Figure 3 13 Control Cabinet ...

Page 45: ... 600V 30A 2P 1 9 111115 Fuse ATMR 2 2 10 106925 Fuse Block 600V 30A 3P 1 11 100917 Fuse ATMR 15 600V Time Delay 1 PH 2 12 100913 Fuse ATMR 10 600V 3PH 3 13 C120434 Contactor Tank Heat 1 14 108121 Motor Overload 3PH 1 14 107896 Motor Overload 1PH 1 15 C120462 Booster Contacter 3PH 1 15 C120436 Booster Contacter 1PH 1 16 C120438 Contactor Pump 1 17 C120459 Relay 16Amp 220V 1 18 C350796 Support Relay...

Page 46: ...38 Part 3 REPLACEMENT PARTS ThisPage Intentionally Left Blank Part 4 ELECTRICAL SCHEMATICS ...

Page 47: ...39 Part 3 REPLACEMENT PARTS Part 4 ELECTRICAL SCHEMATICS PART 4 ELECTRICAL SCHEMATICS ...

Page 48: ...40 Part 3 REPLACEMENT PARTS ThisPage Intentionally Left Blank Part 4 ELECTRICAL SCHEMATICS ...

Page 49: ... DOMINO MICROINTERRUPTEUR PORTE ELECTROVANNE PROGRAMMATEUR RELAIS CONTACTEUR RESISTANCE SURCAFFEUR LAMPE TEMOIN FONCTIONNEMENT LAMPE TEMOIN MACHINE PRETE LAMPE TEMOIN SOUS TENSION SYMBOL DESCRIPTION SE3 KS1 SE2 7 33 H1 BSTR HEAT SE2b 36 8 D3 D 7 37 S2 RINSE 9 40 15 33 S3a D3 C 33 D3 B 15a 40 F3 S1 20 S7 18A 10 S3 18 D3a D3 A D3a E D3a F 30 Q1 4 KM3 19 D3 16 23 22 H3 21 KS1 Q1 5 10 H2 S7 Q1 1 2 F1 ...

Page 50: ...PE DOMINO MICROINTERRUPTEUR PORTE ELECTROVANNE PROGRAMMATEUR RELAIS CONTACTEUR RESISTANCE SURCAFFEUR LAMPE TEMOIN FONCTIONNEMENT LAMPE TEMOIN MACHINE PRETE LAMPE TEMOIN SOUS TENSION SYMBOL DESCRIPTION SE3 KS1 SE2 7 33 H1 BSTR SE2b 36 8 D3 D 7 37 S2 RINSE 9 40 15 33 S3a D3 C 33 D3 B 15a 40 F3 S1 20 S7 18A 10 S3 18 D3a D3 A D3a E D3a F 30 Q1 4 KM3 19 D3 16 23 22 H3 21 KS1 Q1 5 10 H2 S7 Q1 1 2 F1 8 7...

Page 51: ...42 REPLACEMENT PARTS ...

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