Moyer Diebel DF Technical Manual Download Page 1

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Simply Engineered Better

Technical Manual

Rotary
Glasswasher

October, 2003

P.O. Box 4183
Winston-Salem, North Carolina 27115-4183

Moyer Diebel, U.S.
336/661-1992
Fax: 336/661-1979

Manual

P/N

0507371

REV. F

2674 N. Service Road
Jordan Station, Ontario, Canada L0R 1S0

Moyer Diebel, Ltd.

905/562-4195

Fax: 905/562-4618

Machine Serial No.

Model

DF-M6

DF1-M6

DF2-M6

Summary of Contents for DF

Page 1: ... P O Box 4183 Winston Salem North Carolina 27115 4183 Moyer Diebel U S 336 661 1992 Fax 336 661 1979 Manual P N 0507371 REV F 2674 N Service Road Jordan Station Ontario Canada L0R 1S0 Moyer Diebel Ltd 905 562 4195 Fax 905 562 4618 Machine Serial No Model DF M6 DF1 M6 DF2 M6 ...

Page 2: ..._________________________________________________ Moyer Diebel Service Agency________________________________ Phone _____________ _____________________________________________________________________________ Moyer Diebel Service Moyer Diebel Limited Moyer Diebel US Phone 1 905 562 4195 Phone 1 336 661 1992 1 800 263 5798 1 800 228 8350 Fax 1 905 562 4618 Fax 1 336 661 1660 NOTE When calling to ord...

Page 3: ...sed the schematic 05 03 95 4 18629 Changed to new style chemical injection board revised the schematic 06 07 95 18674 Changed to narrow control box eliminated float rod bearing 02 02 97 All Reissue of manual and service parts lists Revision C 02 28 00 39 Revised wash down hose assy parts list 06 18 00 33 G2147 Revised vacuum breaker parts 10 13 03 39 Revise wash down hose assy to options REVISIONS...

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Page 5: ...ts 6 Figure 2 Machine Measurements 7 Figure 3 Wash Tank 9 Figure 4 Plumbing Diagram 12 Figure 5 Main Assembly 18 Figure 6 Conveyor Curtain Switch Assembly 20 Figure 7 Control Box 22 Figure 8 Control Box Cover Chemical Injector Board 24 Figure 9 Detergent Tank 26 Figure 10 Inlet Plumbing 28 Figure 11 Sanitizer Plumbing 30 Figure 12 Vacuum Breaker Plumbing Support 32 Figure 13 Wash Pump 34 Figure 14...

Page 6: ...ent of thermostats e Adjustment of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Adjustments to chemical dispensing equipment h Cleaning of valves strainers screens nozzles or spray pipes i Performance of regular maintenance and cleaning as outlined in operator s guide j Damages resulting from water conditions accidents alterations improper use ...

Page 7: ...n 10 days after the installation of your machine All information illustrations and specifications contained in this manual are based upon the latest product information available at the time of publication Moyer Diebel constantly improves its products and reserves the right to make changes at any time or to change specifications or design without notice and without incurring obligation For your pr...

Page 8: ...he splash curtain 5 Check that the conveyor is level and the drive gear is engaged in the conveyor s outer rim grooves 6 Remove the packing from within and above the detergent tank 7 Ensure the standpipe is in position in the detergent tank NOTE The standpipe is located inside the wash return screen for shipping 8 Ensure that the wash return screen in the detergent tank is in position 9 Check that...

Page 9: ...ble foot height 1 3 4 45 max height 40 3 4 1035 Utility Locations 1 Hot Water 2 Cold Water 3 Drain INSTALLATION 39 991 12 1 2 317 19 3 4 502 30 1 2 775 39 991 6 152 13 330 Side View Front View Plan View 25 1 8 638 13 330 2 1 4 57 25 1 4 641 25 1 4 641 10 254 VERTICAL CLEARANCE 6 152 Front 5 1 2 140 6 152 6 152 2 12 1 2 317 1 1 1 3 2 3 3 Figure 2 Machine Measurements ...

Page 10: ...tres h Cold Water Connection 1 Connect a minimum 1 2 water line to the cold water solenoid valve Flow pressure must be between 25 95 PSI 172 656 kPa 2 Open mixing valve located between hot and cold solenoid valves for areas with very cold rinse water to heat the rinse water which will prevent glasses from cracking 3 Cold water consumption is approximately 2 4 Imp gpm 2 8 U S gpm 10 6 litres min NO...

Page 11: ...E Use a commercial grade NON CHLORINATED liquid detergent manufactured specifically for glassware washing machines Your chemical representative should test the solution to ensure the proper strength to achieve the best cleaning results NOTE Many of the chemicals used in glass and dishwashers are harmful to the skin and eyes in their concentrated form Use extreme caution when handling containers to...

Page 12: ... detergent volume turn the detergent adjustment screw clockwise 4 To decrease the detergent volume turn the detergent adjustment screw counter clockwise To Adjust Sanitizer Injector 1 When a new sanitizer container is installed push the prime button in and hold until sanitizer feed tube is full 2 Start the washer with rocker switch located on the front of the machine Take a sample from the final r...

Page 13: ...2 Start the washer Take a sample from the final rinse spray tubes 3 To increase the volume of rinse agent turn the adjustment screw clockwise 4 To decrease the volume of rinse agent turn the adjustment screw counter clockwise NOTE To meet the requirements of N S F standards Iodophor in a concentration of 12 5 ppm or chlorine at 50 ppm must be used in the final rinse OPERATION ...

Page 14: ...N SCREEN 4 DRAIN PAN 5 DRAIN SCREEN 6 WASH PUMP 8 CHEMICAL INJECTOR 9 INJECTION FITTING 10 WATER INLET VALVES 11 MIXING VALVE 12 VACUUM BREAKER FLOW HOT WATER IN COLD WATER IN WASH TO DRAIN 12 10 10 11 8 9 7 3 1 2 4 5 6 RINSE SAN DET 7 MAIN TANK STANDPIPE Figure 4 Plumbing Diagram ...

Page 15: ...place cylinder in center of conveyor flip shut off bar back to normal position Replace left hand tray ensuring shut off arm rests within the retainer then replace right hand tray Replace curtain 7 Remove and clean upper and lower wash tank screens 8 Remove stand pipe from the detergent tank wash down the interior of the detergent tank Replace stand pipe and upper and lower wash tank screens NOTE D...

Page 16: ...ostion Ensure the tank fill switch is in ON FILL position and that tank fills with water Ensure the float switch is activated by the float cam Ensure the tank fill solenoid valve is operational Obstruction in wash arm Clear obstruction Pump not operating Check power supply to machine Check pump capacitor Replace pump if required Pump operating but no pressure Check condition of impeller and stub s...

Page 17: ... positioned properly causing top of tank condensation Fill chute has lime build up De scale detergent tank Chemical containers filling Dirty rinse tubes Refer to cleaning section with water Element tube worn Replace Worn flow washer in solenoid Replace valve Chemicals not feeding No product in containers Refill container Product gelling or crystallizing Flush all lines with hot water and use fresh...

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Page 19: ...17 REPLACEMENT PARTS REPLACEMENT PARTS ...

Page 20: ...18 REPLACEMENT PARTS Figure 5 Main Assembly 16 9 25 26 28 31 23 20 33 1 5 2 3 2 4 6 7 8 10 11 13 12 14 15 35 34 32 30 29 18 17 8 22 24 27 19 21 36 ...

Page 21: ...el 1 17 0300855 Access Cover for Vacuum Breaker 1 18 0307395 Side Trim Wrap 1 19 0707692 Wash Tank 1 20 0503574 Strain Relief Fitting 4 21 0503301 Label Warning 1 22 0707413 Switch Box Assembly 1 23 0501361 Rocker Switch 1 24 0501411 Screw 10 32 x 1 4 2 25 0707690 DFM6 Base 1 26 0501873 Cast Foot Gray 4 27 0707394 Front Trim Assembly Right Hand 1 28 0707399 Door Assembly 1 29 0507474 Wiring Schema...

Page 22: ...20 REPLACEMENT PARTS 2 3 4 6 5 9 10 11 7 8 12 13 20 14 22 15 16 17 18 19 13 21 1 Figure 6 Conveyor Curtain Switch Assembly ...

Page 23: ...8 0701119 Left Hand Tray DF2 1 9 0503810 Plexiglass Divider 1 10 0307266 Ccnveyor Hub 1 11 0506885 Conveyor Moulded 1 12 0307322 Glide Block 4 13 0501412 Screw 10 32 x 3 8 4 14 0701011 Shut off Rod Assembly 1 15 0300848 Activator Assembly DF DF1 1 15 0706935 Activator Assembly DF2 1 16 0501395 Set Screw 1 4 20 x 5 16 1 17 0301012 Nut Plate 1 18 0501382 Tripswitch Sealed 1 19 0503574 Strain Relief ...

Page 24: ...22 REPLACEMENT PARTS Figure 7 Control Box 19 16 15 14 11 10 9 8 6 7 5 4 3 2 1 32 33 32 31 30 29 28 27 26 25 24 23 22 21 20 17 18 12 13 ...

Page 25: ...l Ground 1 15 0501403 Screw Ground 10 32 x 3 4 2 15 0501533 Nut Ground 10 32 2 15 0501493 Washer Lock Ground 10 2 15 0501472 Washer Flat Ground 3 16 0503648 Screw 8 32 x 5 16 2 17 0503647 Strain Relief Bushing Medium 1 18 0503574 Strain Relief Bushing Small 2 19 0501887 7 8 Button Plug 1 20 0507372 Power Cord 1 21 0503749 Terminal Board 2 22 0701933 Water Heater Cam c w Set Screw 1 23 0501397 Set ...

Page 26: ...24 REPLACEMENT PARTS Figure 8 Control Box Cover Chemical Injector Board 10 12 11 9 13 14 20 8 6 5 4 1 2 3 7 17 18 19 16 15 ...

Page 27: ...1408 Screw 8 32 x 1 4 4 16 0501538 Nut 10 32 4 17 0307409 Injector Pump Cover 1 18 0306363 Dip Tube 3 19 0502666 Hose 1 8 I D x 1 4 O D AR 20 0501869 Strainer 3 NS 0507370 Wiring Harness Drive Motor Solenoid Valves 1 NS 0507578 Wiring Harness Circuit Board prior to S N 18629 1 NS 0509039 Wiring Harness Circuit Board starting S N 18629 1 NS 0503739 Aluminum Spacer Float Switch prior to S N 18674 2 ...

Page 28: ...26 REPLACEMENT PARTS Figure 9 Detergent Tank 16 15 14 13 12 11 7 4 3 2 32 1 31 29 28 22 21 19 18 17 23 8 5 6 9 5 24 25 26 27 30 33 34 20 10 35 36 ...

Page 29: ...Label Data 1 13 0501896 Thermometer Seal 1 14 0501600 8 Thermometer 1 15 0503588 Heater O Ring 1 16 0507315 3 KW Heater c w O Ring 1 17 0507323 Thermostat Capilary only shown 1 18 0501650 Thermostat Adaptor 1 19 0501836 Adaptor O Ring 1 20 0501419 Bolt 1 4 20 x 1 2 1 21 0707383 Drain Pan Screen Assembly 1 22 0707380 Drain Pan Assembly 1 23 0307423 Heater Cover 1 24 0503301 Label Warning 1 25 05014...

Page 30: ...28 REPLACEMENT PARTS Figure 10 Inlet Plumbing TO VACUUM BREAKER TO DETERGENT TANK COLD WATER VALVE HOT WATER VALVE 3 2 1 4 2 5 3 2 1 6 7 8 6 7 8 9 3 10 11 12 13 14 15 18 19 20 23 1 24 25 16 17 21 22 ...

Page 31: ...D Braided Hose AR 9 0509659 Brass Cap 1 10 0307688 Inlet Plumbing Clamp 1 11 0501419 Bolt 1 4 20 x 1 2 2 12 0504822 Screw 8 32 x 1 2 2 13 0306208 Cable Clamp Cover 1 14 0307373 Cable Clamp Assembly 1 15 0501404 Screw 10 32 x 3 8 Brass 2 16 0501493 Lock Washer 10 2 17 0501533 Nut 10 32 Brass 2 18 0505229 Solenoid Guide 1 19 0502811 Diaphragm Kit AR 20 0502810 Flow Washer 2 6 GPM 1 21 0502807 Washer...

Page 32: ...30 REPLACEMENT PARTS Figure 11 Sanitizer Plumbing 8 7 6 5 3 2 1 11 12 9 13 14 15 16 4 9 10 ...

Page 33: ...02645 1 8 Hose Barb 2 5 0502666 1 8 Hose AR 6 0300918 Plumbing Clamp 1 7 0501501 Lock Washer 1 4 2 8 0501539 Nut 1 4 20 2 9 0502665 1 2 I D Braided Hose AR 10 0502663 3 8 I D Braided Hose AR 11 0502652 1 2 x 1 2 x 3 8 Tee 1 12 0503679 7 16 Gear Clamp 5 13 0503669 Injector Barb Fitting 1 14 0502781 Needle Valve 1 15 0507100 0 30 PSI Pressure Gauge 1 16 0502577 3 8 x 1 4 Reducer Bushing 1 ...

Page 34: ...32 REPLACEMENT PARTS Figure 12 Vacuum Breaker Plumbing Support TO SANITIZER PLUMBING 1 2 3 4 5 6 7 8 9 10 ...

Page 35: ...4 0502751 1 2 Vacuum Breaker prior to S N G2147 1 5 0502650 1 2 x 3 8 Reducer Bushing 1 6 0502653 3 8 MPT x 1 2 90 Hose Barb 1 7 0508366 Vac Breaker Kit prior to S N G2147 AR 8 0307391 Plumbing Support 1 9 113220 1 2 Vacuum Breaker 1 Beginning with S N G2147 and above 10 113221 Repair kit vacuum breaker 1 Beginning with S N G2147 and above NOTE Watts vacuum breaker repair kit is not available use ...

Page 36: ...34 REPLACEMENT PARTS Figure 13 Wash Pump 1 2 3 4 5 6 5 7 9 8 8 10 11 12 13 14 16 15 17 18 ...

Page 37: ...68 1 I D Braided Hose AR 7 0501632 Pump Hose Connector 1 8 0503679 7 16 Gear Clamp 2 9 0502665 1 2 I D Braided Hose AR 10 0502663 3 8 I D Braided Hose AR 11 0502734 Stub Shaft 1 12 0502730 Seal Kit c w Spring AR 13 0502729 Impeller 1 14 0502731 Pump Housing 1 15 0501635 O Ring 5 16 I D X 1 16W 1 16 0502732 Housing Seal Screw 1 17 0503648 Screw 8 32 x 5 16 4 18 0501406 Screw 8 32 x 1 2 4 NOTE Motor...

Page 38: ...36 REPLACEMENT PARTS Figure 14 Drive Complete 2 3 4 5 6 7 8 1 4 ...

Page 39: ...on Qty Item No No 1 0707388 Drive Motor Housing Assembly 1 2 0507145 Drive Motor 1 3 0307617 Drive Motor Housing Cover 1 4 0501412 Screw 10 32 x 3 8 4 5 0503574 Strain Relief Bushing 1 6 0501923 Extension Spring 1 7 0507264 Slinger Washer 1 8 0506886 Drive Gear 1 ...

Page 40: ...38 REPLACEMENT PARTS 1 3 2 4 5 6 5 7 8 Figure 15 Cleaning Accessories ...

Page 41: ...700896 Screen 0708098 Drain pan 0503930 Drain hose 48 0501874 Caster reg 0501876 Caster locking 0507255 Hose 1 2 female quick disconnect 10 0507256 Hose 1 2 male quick disconnect 16 0707258 Quick Disconnect Package including casters 0701962 Caster Kit 2 Locking 2 Regular 0708453 Hand Sink and Wet Waste Receiver SW46 0701956 Wash Down Hose includes items 4 8 4 0703454 Wash Down Nozzle 1 5 0505320 1...

Page 42: ... 4 J2 DET PUMP SANI PUMP RINSE PUMP DET TANK HEATER WASH WATER VALVE OFF AUTO HEATER THERMOSTAT WATER LEVEL CAM SWITCH FLOAT OPERATED TANK FILL TOGGLE SWITCH WASH PUMP MOTOR CONV DRIVE MOTOR RINSE WATER VALVE 208 230V 12 8A 60HZ SINGLE PHASE GLASS SHUTOFF ARM SWITCH NC NO NO NC BLACK RED WHITE BLUE GREEN BLACK RED ON OFF SWITCH 0507373 DF M6 FLUSH ...

Page 43: ...PUMP RINSE PUMP DET TANK HEATER WASH WATER VALVE OFF AUTO HEATER THERMOSTAT WATER LEVEL CAM SWITCH FLOAT OPERATED TANK FILL TOGGLE SWITCH WASH PUMP MOTOR CONV DRIVE MOTOR RINSE WATER VALVE 208 230V 12 8A 60HZ SINGLE PHASE GLASS SHUTOFF ARM SWITCH NC NO NO NC BLACK RED WHITE BLUE GREEN BLACK RED ON OFF SWITCH TANK FILL TOGGLE SWITCH OFF AUTO FLUSH DF M6 0507474 FLUSH ...

Page 44: ...TE RED LED 3 LED 1 240V PRIM 18V SEC TRANSFORMER DETERGENT DET TANK HEATER WASH WATER VALVE FLUSH HEATER THERMOSTAT WATER LEVEL CAM SWITCH FLOAT OPERATED TANK FILL TOGGLE SWITCH WASH PUMP MOTOR CONV DRIVE MOTOR RINSE WATER VALVE GLASS SHUTOFF ARM SWITCH NC NO NO NC BLACK RED WHITE BLUE GREEN BLACK RED AUTO OFF ON OFF SWITCH TOGGLE SWITCH TANK FILL 208 230V 12 8A 60HZ SINGLE PHASE 0507474 DF M6 FLU...

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