background image

6/19

NT 1003-E00 09.12 AK O - AK I  e

2. INSTALLATION (continued)

The 3 figures below show the operation clearly.

It is important to control the alignment at every step of
installation in order to ensure that none of these steps
generates stress on the pump unit or the pump itself :

• after fastening on foundations
• after fastening the piping
• after the pump has operated at normal operating

temperature.

REMINDER :

Do not rely on the flexible coupling to compensate for
misalignment.

2.10 Electric motors

Check that the supply voltage matches the indications
on the motor rating plate.

Comply with the wiring diagram, make sure the wires are
rated for the power and take care with the contacts
which must be thoroughly tightened.

The motors must be protected by appropriate circuit
breakers and fuses.

Connect the regulatory ground connections.

Check the direction of rotation :

This fundamental checking of the pump must be done
without any product, with the inlet and outlet circuit open
to the air, for example, to avoid any risk of an unexpec-
ted pressure rise. Start the pump empty to check the cor-
rect operation of the connections and check that the
direction of rotation corresponds to installation's inlet
and outlet direction. Follow the instructions below if
necessary to change the direction of rotation.

Three phase motor : switch any two wires or two phases
of the current supply.

Two phase motor : switch the two wires of the same
phase.

Single phase motor : comply with the instructions of the
manual supplied with the motor.

2.11 Diesel engine drive

Do not forget that these engines are not reversible. It is
therefore vital to carefully check the inlet and outlet sides
of the pump before connecting the pump unit to the
piping.

The use of diesel engines is now well known.
Nevertheless, we strongly recommend that you carefully
read the technical manuals concerning them.

DISCONNECT THE ELECTRICITY SUPPLY
BEFORE ANY MAINTENANCE OPERATION.

WARNING

Dangerous voltage.

Can cause 

injury and death

.

THE SURFACES CAN BE AT A TEMPE-
RATURE LIABLE TO CAUSE INJURY
OR SEVERE DAMAGE.

CAUTION

Excessive temperature-

can cause injury or

severe damage.

OPERATION WITHOUT THE SHAFT
PROTECTOR CAN CAUSE SERIOUS
PERSONAL INJURY, MAJOR PROPERTY
DAMAGE, OR DEATH.

WARNING

Do not operate

without guard 

in place.

Carry out a control on 4 points:

At the top - at the bottom - on the left - on the right

Correct

Axial alignment 

out of true 

Angular alignment 

out of true 

Summary of Contents for AK I

Page 1: ...NANCE INSTRUCTIONS 1003 E00 e Section 1003 Effective September 2012 Replaces September 2011 Original instructions Your distributor Z I La Plaine des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex com www mouvex com ...

Page 2: ...4 2 3 Piping assembly 4 2 4 Direction of rotation 4 2 5 Single bypass 5 2 6 Double bypass 5 2 7 Cleaning 5 2 8 Anchoring the pump units 5 2 9 Alignment of motor pump and reduction gearbox pump shafts 5 2 10 Electric motors 6 2 11 Diesel engine drive 6 3 USE 7 3 1 Storage 7 3 2 Pumping hot products 7 3 3 Pump with heating jacket 7 3 4 Pump filled with product at shutdown 7 3 5 Starting up the pump ...

Page 3: ... 520 rpm product viscosity of 1 cSt The sound level reached for the AK pump in good conditions ignoring the motor and gearbox noise is less than 80 dB A Lifting points E Bypass valve I Space required for removing front cover O Draining port for heating jacket 2 threaded holes G1 B S P P Pump plate S Mounting point for probe M6 threaded width max 8 mm U1 Inlet outlet depending of heating fluid 2 th...

Page 4: ...5 diameters is recommended between the pump flange and any pipe fitting elbow valve The stresses exerted by the piping on the pump can deform the pump parts increase wear misalign the bea rings and even cause parts to break The pipes must be designed to allow thermal expansion and contraction and be firmly secured the use of flexi ble hoses and expansion loops is recommended We recommend placing i...

Page 5: ...fastened by anchor lugs or bolts it must be carefully wedged to prevent any defor mation of the chassis when tightening the bolts Deformation of the chassis will cause stress prejudicial to the pump and the drive device and put the coupling out of true thereby causing vibrations noise and prema ture wear Care must be taken so that the chassis is clear of the ground apart from the base plates The c...

Page 6: ...onnections and check that the direction of rotation corresponds to installation s inlet and outlet direction Follow the instructions below if necessary to change the direction of rotation Three phase motor switch any two wires or two phases of the current supply Two phase motor switch the two wires of the same phase Single phase motor comply with the instructions of the manual supplied with the mo...

Page 7: ...ducts including particles that settle at shutdown it is necessary to ensure that the consistency of the deposited products will not affect the start up of the pump 3 5 Starting up the pump Before starting up the pump always ensure that the pumping conditions are correct with the corresponding valves open especially the inlet valve For products requiring heating they must be brought to their pumpin...

Page 8: ...HED PRIOR TO PERFORMING ANY SERVICE OPERATION WARNING Hazardous or toxic fluids can cause serious injury DISCONNECT THE ELECTRICITY SUPPLY BEFOREANYMAINTENANCEOPERATION WARNING Dangerous voltage Can cause injury and death DISCONNECTING THE FLUID OR PRES SURE CONTAINMENT COMPONENTS DURING PUMP OPERATION CAN CAUSE SERIOUS PERSONAL INJURY DEATH OR MAJOR PROPERTY DAMAGE WARNING Hazardous pressure can ...

Page 9: ...ever to separate the piston from the cylin der Be very cautious not damaging the piston or the cylin der Examine the condition of the piston 301 and replace it if the wear limits have been reached see MAINTE NANCE Examine the condition of the piston bushing 303 and replace it if the wear limits have been reached see Instructions 1003 P00 To dismantle the cylinder remove the nuts 115 Separate the c...

Page 10: ... of the condition of these contact surfaces and the seals 5 2 Dismantling Before opening the pump you must always drain it and release the pressure it may contain Make sure that the isolation valves if any are closed or drain the installation before pulling out the drain plug 434 and its seal 412 DISCONNECTING THE FLUID OR PRES SURE CONTAINMENT COMPONENTS DURING PUMP OPERATION CAN CAUSE SERIOUS PE...

Page 11: ... assembly of FEP O rings Check the condition of the shaft surface rub it down with emery paper No320 if scratched Align the 2 lugs of the rotating part 697 with the 2 grooves on the shaft 501 2 Clean the seal surface on the rotating part with a soft cloth if it is dirty Be careful not to scratch the surface of the seal To assemble the complete stationary part 610 of the mechanical seal 1 Clean the...

Page 12: ...posed of an assembly of two single bypasses in opposition This protects the pump in both directions of rotation Operation in each direction is the same as for a single bypass Adjustment of this bypass requires adjustment for both directions of opera tion refer to 2 10 for the electric motors protection 6 2 Orientation The double bypass is designed to protect the pump in both directions the single ...

Page 13: ...to the overpressure seen upon closing the discharge This is how the bypasses of our pump units are adjusted as a function of the infor mation provided by our Technical Services The pumps supplied bare shaft are delivered with a stan dard bypass setting which needs to be adjusted with the exact working conditions and installation as per the above described procedure PUMPS OPERATINGAGAINSTACLOSED VA...

Page 14: ...e discharge valve as it was befo re adjustment If consumption is high close the discharge piping and slacken the adjustment nut until the correct power consumption level is reached Then open the discharge valve as it was before adjustment PUMPS OPERATINGAGAINSTACLOSED VALVE CAN CAUSE SYSTEM FAILURE PERSONAL INJURY AND PROPERTY DAMAGE WARNING Hazardous pressure can cause personal injury or property...

Page 15: ... the screw from the hole which will the more frequently be on the suction side Loctite is a registered trademark Dimension and position of holes Ø A C 0 2 B 0 2 M5 5 8 65 5 The jacketed front cover 461 permits the circulation of steam or liquid The plug 462 permits the draining of the heating jacket CAUTION When draining the heating jacket make sure that the fluid in the jacket is not under pressu...

Page 16: ...g that the electric motor is suitably protected 2 1 2 The bypass valve is not closed either the plunger has not returned to its initial position or there is dirt on the valve seat 2 1 3 The pump is worn this will also affect the suction capacity of the pump cf 3 2 2 c 2 2 If the pressure complies with the equipment data pump speed and motor output it is possible that 2 2 1 The pressure required fo...

Page 17: ...e liquid vapour pressure is or has become too elevated due to a change of temperature cf 3 1 3 3 2 2 If the vacuum is low or non existent the reason could be a that the bypass valve is not closing properly due to dirt on the valve seat b air is entering the pump check the front cover seals flanges etc c the pump is worn and the internal tightness is out of specification the piston bushings are wor...

Page 18: ... stress on the pump the transmission is pulling on the shaft pulling on the flanges by the piping 8 3 a broken part or foreign body has entered the pump EXCESS POWER CONSUMPTION 9 The most spectacular event occurs when a diesel engine stalls or the power to an electric motor is shut off 9 1 If this incident occurs when closing the discharge line the cause may be a the bypass is assembled back to f...

Page 19: ...elektrische Risiken die für rotierende Maschinen gelten NF EN 809 2009 NF EN 1672 2 2009 NF EN ISO 13857 2008 NF EN 12162 2009 ATEX Richtlinie 94 9 EG 23 März 1994 wie umgesetzt im nationalen Recht in Bezug auf Ausrüstungen für den Einsatz in explosionsgefährdeter Atmosphäre Die Konformität hat Geltung durch Anwendung folgender Normen NF EN 1127 1 1997 NF EN 13463 1 2009 NF EN 13463 5 2009 Die ATE...

Reviews: