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Motorola SYMBOL MT2000 Series, Service Manual

The Motorola SYMBOL MT2000 Series Service Manual is an essential resource for users of this versatile device. Easily download this comprehensive manual for free from our website. The user manual provides detailed instructions and troubleshooting tips, ensuring optimal performance and maximizing the benefits of your MT2000 Series device.

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77

4.7 V

NC

13 V

2.5Vdc

NC

NC

5V

0V RX

NC

0V

5V

*

16.8 MHz

GND

GND

GND

GND

GND

RAW B+

RAW B+

J301

5V TX 

NC

4.7 V

OTHERWISE LOCK

VCO

REF OSC

5V REG

SYNTHESIZER

FRACTN IC

IF IC

NC

0V

2.4 RX

RSSI

SQ OUT

DATA

DISC

2.1 MHz

CLOCK

SYN

4.6V TX

4.7 V

4.6V

4.6V

0V

5V

4.7 V

2.5 Vdc

TO JUMPER

FLEX P301

U205

VCO MOD

BUFFER

NC

NC

NC

NC

NC

MHz

IF SEL

J301

2.8 V 

2.4V

2.6V

2.5 Vdc

0.8 V 

3.3V 

0V OR 5V UNLOCK

LOCK DET

NC

NC

DAC SEL

REF OSC SEL

SYN SEL

VCO MOD

SW B+

16.8

VCO

VCO MOD

2.28V

1.65V

3.65 V

LCK

CLK

D

NC

1.55 V

2.5V

2.4V

3.0V

2.4V

2.5Vdc

C241

0.1uF

.022uF

C246

.022uF

C245

2K

R213

1K

R212

C240

00.1uF

C275

.047uF

C239

0.1uF

C237

0.1uF

C238

0.1uF

4.7uF

C270

C116

0.1uF

0.1uF

C114

C266

3300pF

0.1uF

C257

K1

3
2

K2
K3

1

C256
0.1uF

CR204

A1

4

A2

5

A3

6

36

VCP

9 VMULT1

8 VMULT2

7 VMULT3

6 VMULT4

12

A/D_BYPASS

14

XTAL1

15 XTAL2

21

PREIN

24

PVREF

18

SUPFBASE

17

SUPFCAP

SUPFIN 20

19 SUPFOUT

26 TST1

27 TST2

32 IOUT

41 LOCK

5

MODIN

30 MODOUT

16

WARP

EN 31

43

R_GND1

44

R_GND2

42

DC5V4

4

EN_CE

10 FREFOUT

1

GND1

13

GND2

22

GND3

33

GND4

34 IADAPT

40 AUX4

3

CLK

29

CPBIAS1

28

CPBIAS2

2

DATA

11

DC5V1

23

DC5V2

25

DC5V3

U204

35 ADAPTSW

37 AUX1

AUX2

38
39 AUX3

2.7K

R33

C57

43pF

C56

43pF

Q1

1

3

2

.022uF

C209

TRB

4 TX

16

TXBB

VC

C

3

15nH

L204

11

GND

14 NC

PRE

15

13

RBY

2 RX

8 SW1

10 SW2

7

6

FLIP

1

GND

5

GND

12

GND

9

IN

C294
33pF

U201

10uF

C271

C227

C34
0.1uF

33pF

10K

R21

33K

R22

1.5K

R23

VOPT

11

VREG

Q4

1

3

2

15

NC8

16

NC9

22

SCK

25

SI

21 SO

24

SS

VDD

13

12

31 NC17

NC18

32

2

NC2

3

NC3

4

NC4
NC5 5

6

NC6

14

VDD2

1

NC1

17 NC10

18 NC11

19 NC12

20 NC13

NC14

28

29 NC15

30 NC16

7 CEXT

27

DCWARP

9

DE

8 DET

EN_CE

23

10 FOUT

VSSD/VSSA

26

U203

33pF

10uF

C253

C251

0.1uF

C279

C250

0.1uF

C214

1K

R221

2.7pF

.022uF

2

GND

4

GND1

3

OUT

1

IN

C36

C38

FREQ=73.35MHz

FL1

1.5uH

L22

3.9pF

C37

.022uF

51K

R214

39K

R215

10uH

510pF

C24

L209

0.1uF

C9

0.1uF

C60

C87

R32

0.1uF

R34

47K

2.7K

C65

0.1uF

10uF

C125

C1

FEEDBACK 7

GND

4

INPUT 8

OUTPUT

1

SENSE

2

SHUTDOWN 3

0.1uF

VCO 5V

VI BYPASS

25

U202

5V_TAP

6

5 ERROR

RAMP CAP

22

REF CLK

RSSI FLT

10

9 RSSI OUT

28

SUM DEMOD

VAG

30

VAG1

39

VCC 2_5V

27

12

GND DP2

GND PREAM

P

3

HF DEMOD

29

IOUT

18

OFFSET LOOP 5V

23

PREAMPOUT

5

2

4

PREAMP 5V

PREAMP IN

24

DM BYP

DM IN

6

EMIT

13

GND

1

16

GND DIEPAD3

GND DIEPAD4

26

GND DIEPAD5

41

GND DP1

8

15

C3POS

C4NEG 31

C4POS 32

CEX

21

CHARGE PUMP 5V

11

CLK

20

COL

17

DATA

19

7

AGC

40

14 BASE

37

C1 NEG

38

C1 PO

S

C2NEG 35

C2 PO

S

36

33

C3NEG

34

U3

39pF

CR5

39pF

C55

C54

L24

47K

R35

180nH

5

7

3

17

C284

.022uF

C274

1K

R222

.047uF

C260

C201

4.7pF

R201

0

3pF

C205

33pF

C204

C202
20pF

0.1uF

C61

100pF

C2

510

L23

1.5uH

R36

C301

C35
47pF

.022uF

.022uF

C255

C280

820nH

L20

.022uF

0.1uF

0.1uF

C96

C314

C62

C48

430pF

33pF

0.22uF

C43

C42

0.22uF

0.22uF

C44

0.22uF

C45

C46

0.1uF

C305
33pF

0

R37

C306
33pF

12

11

13

10

C41

0.1uF

6

100pF

3300pF

C40

1

2

3

C3

CR4

1.1K

R1

4

C302
33pF

20

1

9

8

C126

.022uF

20 V

VR101

2

3

1

33pF

C309
3300pF

C152

33pF

C304

C308
33pF

33pF

C310

C289

43pF

C312
33pF

0.15uF

C53

200K

R25

C52

.018uF

R17

20K

D

R1=

47K

1

3

2

2.2pF

C58

2.1MHz

LCK

B+

CLK

LO

0.1uF

C47

3pF

C211

0.33uF

C49

R220

15K

C233
.022uF

C231
33pF

38

SW

2

C254
10uF

56

GND50

57

GND51

6

GND6

7

GND7

8

GND8

GND9

9

RFOU

T

10

11

SW

1

49

GND43

50

GND44

51

GND45

52

GND46

53

GND47

54

GND48

GND49

55

5

GND5

40

GND36

41

GND37

42

GND38

43

GND39

4

GND4

45

GND40

46

GND41

47

GND42

32

GND29

3

GND3

33

GND30

34

GND31

35

GND32

36

GND33

37

GND34

39

GND35

24

GND21

25

GND22

26

GND23

27

GND24

28

GND25

29

GND26

30

GND27

31

GND28

17

GND1

4

18

GND1

5

19

GND1

6

20

GND17

21

GND18

22

GND19

2

GND2

23

GND20

48

BPOS

14

CNTRL

1

44

CNTRL

2

1

GND1

12

GND1

0

13

GND1

1

15

GND1

2

16

GND1

3

L36

2.1MHz

DAC_SEL

F1

32V

1A

TP201

1

180nH

16

19

18

3300pF

C303

1200pF

C247

C225

33pF

33pF

C230

C311

3300pF

0.1uF

C258

R16

2.7K

33pF

15

BATT+

BATT-

NC

C313

33pF

C228

3300pF

C267

14

.022uF

C236

.022uF

AGC

5VREG

5VREG

5VREG

C219

33pF

C307

5VREG

8.2pF

51

R211

C95

IF

D

CLK

Tx_RF

B+

B+

LCK

63B81097C05-O

Sheet 2 of 2

RF AMP

DOWN

MIXERS

RSS

90 DEG
PHASE

SHIFT

DFM

SECOND

LOCAL 

OSCILLATOR

SYNTH

BASEBAND

FILTERS

UP CONVERSION

MIXERS

OMPAC ZIF

TP401

BANDPASS

FILTERS

LIM

DEMOD

MAIN

LOOP

OFFSET

LOOP

SERIAL

DATA
PORT

NUF6410B/C, NUF6498B/C, NUF6500B/C AND NUF6501C (800MHz)
TRANSCEIVER BOARDS’ SCHEMATIC DIAGRAM (Sheet 2 of 2)

Summary of Contents for SYMBOL MT2000 Series

Page 1: ...HT 1000 JT 1000 MT 2000 MTS 2000 and MTX Series Handie Talkie Portable Radios Service Manual ...

Page 2: ......

Page 3: ...00 JT 1000 MT 2000 MTS 2000 and MTX Series Handie Talkie Portable Radios Service Manual MOTOROLA the Stylized M logo Handie Talkie Private Line Digital Private Line FLASHport HearClear HT 1000 JT 1000 MT 2000 MTS 2000 MTX 2000 MTX 838 MTX 8000 and MTX 9000 are registered in the US Patent Trademark Office All other product or service names are the property of their respective owners 6881200C75 B ...

Page 4: ...r countries preserve for Motorola certain exclusive rights for copyrighted computer programs including but not limited to the exclusive right to copy or reproduce in any form the copyrighted computer program Accordingly any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied reproduced modified reverse engineered or distributed in an...

Page 5: ...838 MTX 8000 MTX LS and MTX 9000 Models xi List of Antennas xii List of Batteries xii Maintenance Specifications for VHF Radios xiii Maintenance Specifications for UHF Radios xiii Maintenance Specifications for 800MHz Radios xiv Maintenance Specifications for 900MHz Radios xiv Glossary xv 1 Introduction 1 2 Test Equipment Service Aids and Tools 3 Recommended Test Equipment 3 Service Aids and Recom...

Page 6: ...pad Radios 54 Uni board Radios 55 9 Component Location Diagrams Parts Lists and Schematic Diagrams 57 Introduction 57 NUD7091B NUD7092B NUD PMUD7095B AND NUD7096B VHF 136 178MHz TRANSCEIVER BOARDS PARTS LIST AND COMPONENT LOCATION DIAGRAMS 62 Electrical Parts List VHF Transceivers NUD7091B NUD7092B NUD PMUD7095B NUD7096B 63 NUD7091B NUD7092B NUD PMUD7095B AND NUD7096B VHF 136 178MHz TRANSCEIVER BO...

Page 7: ...cal Parts List Transceiver 800MHz NUF PMUF6500D NUF PMUF6533A AND NUF PMUF6410D 79 NUF PMUF6500D NUF PMUF6533A AND NUF PMUF6410D 800MHz TRANSCEIVER BOARDS SCHEMATIC DIAGRAM Sheet 1 of 2 80 NUF PMUF6500D NUF PMUF6533A AND NUF PMUF6410D 800MHz TRANSCEIVER BOARDS SCHEMATIC DIAGRAM Sheet 2 of 2 81 NUF6499B C AND NUF6502B C 900MHz TRANSCEIVER BOARDS PARTS LIST AND COMPONENT LOCATION DIAGRAMS 82 Electri...

Page 8: ... POWER SECTION SCHEMATIC DIAGRAM 101 NTN7512D E NTN7513E NTN7857D E AND NTN7858D E CONTROLLER BOARDS PARTS LIST AND COMPONENT LOCATION DIAGRAMS 102 Electrical Parts List Controllers NTN7512D E Front Display VHF UHF and 800MHz Radios NTN7513E Front Display 900MHz Hear Clear Radios NTN7857D E Top No Display VHF UHF and 800MHz Radios NTN7858D E Top No Display 900MHz Hear Clear Radios 103 NTN7512D E N...

Page 9: ...t Parts Ordering 115 Introduction 115 Motorola Online 115 Mail Orders 115 Telephone Orders 116 FAX Orders 116 Parts Identification 116 Product Customer Service 116 11 Appendix A Appendix A 1 12 Appendix B Appendix B 1 ...

Page 10: ...lay Codes 16 Table 13 Reference Oscillator Alignment 19 Table 14 Standard Test Modulation 1 kHz Tone 20 Table 15 Transmit Power Setting 22 Table 16 Transmit Deviation Limit 23 Table 17 Transmit Deviation Limit Reference 24 Table 18 Signalling Deviation 28 Appendix A Table 1 MTS 2000 Single Key Secure Module I O Definition Appendix A 2 Appendix A Table 2 Key Variable Loader Appendix A 4 Appendix A ...

Page 11: ...ront Panel Programming Instructions 68P81081C30 MT 2000 Portable Radios 68P81076C65 MTS 2000 I Portable Radios 68P81072C15 MTS 2000 II and III Portable Radios 68P81072C45 MTX Series Model B3 Privacy Plus Portable Radios 68P81072C10 MTX Series Model B4 Privacy Plus Portable Radios 68P81073C60 MTX Series Model B5 and B7 Privacy Plus Portable Radios 68P81072C40 MTX LS Trunked Portable Radios 68P81083...

Page 12: ... Variable Programmable Typical Model Number Position Position 8 Primary Operation Conventinal Simplex Conventional Duplex Trunked Twin Type Dual Mode Trunked Dual Mode Trunked Duplex Trunked Type I Trunked Type II FDMA Digital Dual Mode TDMA Digital Dual Mode Single Sideband Global Positioning Satellite Capable Amplitude Companded Sideband ACSB Programmable FDMA Frequency Division Multiple Access ...

Page 13: ...r is in a radio that radio must be opened and physically examined Identification kit number labels are attached to the controller board and to the transceiver board Programming Flashing and Cloning Model Charts General Description All HT 1000 JT 1000 MT 2000 MTS 2000 and MTX Series Radios covered in this manual are clonable The JT 1000 Model Radios are also front panel programmable and the MTS 200...

Page 14: ...l chart lists the model numbers and their respective major components of all conventional systems radios covered in this publication A Alternate transceiver board supplied see Model Charts General Description this section B Alternate controller board supplied see Model Charts General Description this section X One item is supplied per radio The radio model number is required when placing an order ...

Page 15: ... H01RDD9AA4AN MT 2000 UHF B1 16F 4 to 1 Watt Top Display H01RDH9AA7AN MT 2000 UHF B1 16CH 4 to 1 Watt Front Display H01SDD9AA4AN MT 2000 UHF B2 16F 4 to 1 Watt Top Display H01SDH9AA7AN MT 2000 UHF B2 16CH 4 to 1 Watt Front Display H01UCD6AA4AN MT 2000 800MHz 16F 4 to 1 Watt Top Display H01UCH6AA7AN MT 2000 800MHz 16CH 4 to 1 Watt Front Display A A A A A A A A A A A B B B B B B B B B B B X X X X X ...

Page 16: ...MUD7095B NUE7231C NUE7272A NUE7272B Transceiver Board NUE7272C NUE7272D PMUE7272B NUE7232C NUE7273A NUE7273B Transceiver Board NUE7273C NUF6410B NUF6500A NUF6500B Transceiver Board NUF6500C NUF6500D NUF6533A NUF6395C NUF6499A NUF6499B Transceiver Board NUF6499C NUF6499D NTN7620E NCN6150A NCN6150B Controller Board NCN6176A NCN6106C NCN6153A NCN6153B Controller Board NTN7152A NTN7152B Front Cover NT...

Page 17: ...NUD7085E NUD7085F NUD7096A Transceiver Board NUD7096B NUD7095A NUD7095B NUE7240D NUE7240E NUE7274A Transceiver Board NUE7274B NUE7272A NUE7272B NUE7241C NUE7241D NUE7241E Transceiver Board NUE7275A NUE7275B NUF6423B NUF6501A NUF6501B Transceiver Board NUF6501C NUF6500D PMUF6500D NUF6424B NUF6502A NUF6502B Transceiver Board NUF6502C PMUF6499D NUF6460A NUF6460B Uniboard NTN7512D NTN7512E NCN6147A Co...

Page 18: ...ckel Cadmium FMRC Intrinsically Safe groups D F G NTN7147 Ultra High Capacity Nickel Cadmium FMRC Intrinsically Safe groups D F G NTN7341 Ultra High Capacity Nickel Cadmium FMRC Intrinsically Safe groups C D E F G NTN7372 High Capacity Nickel Cadmium FMRC Intrinsically Safe groups C D E F G ANTENNA KIT NOS DESCRIPTION BATTERY KIT NOS DESCRIPTION These accessories are approved as being intrinsicall...

Page 19: ...MHz range are not permitted in the USA Maintenance Specifications for UHF Radios All Specifications Are Per Electronic Industries Association EIA 316B Unless Otherwise Noted RF Power 403 470MHz 1 4 Watts 450 512MHz 1 4 Watts 512 520MHz 1 3 Watts Frequency Range 403 470MHz 450 520MHz Freq Stability 30 to 60 C 25 C ref 0005 25kHz syst 0003 12 5kHz syst Emission Conducted and Radiated 66dBw FM Hum an...

Page 20: ...With Ultra High Cap Battery 21 3oz 604gm GENERAL RECEIVER TRANSMITTER Specifications Subject to Change Without Notice Maintenance Specifications for 900MHz Radios All Specifications Are Per Electronic Industries Association EIA 316B Unless Otherwise Noted RF Power 2 4 Watts Typ 2 9 Watts Max Frequency Range 896 902MHz 935 941MHz Freq Stability 30 to 60 C 25 C ref 00015 Emission Conducted and Radia...

Page 21: ...fixed logic configuration stored in a read only memory information can not be altered or reprogrammed FGU Frequency Generation Unit Flashcode A Motorola term model option definition code that determines what FLASHport options are in a radio FLASHport A Motorola term that describes the ability of a radio to change memory Every FLASHport radio contains a FLASHport EEPROM memory chip that can be soft...

Page 22: ...rocontroller SmartRib Use in conjunction with the RSS to read the Flashcode and Model Number and to flash upgrade radios Softpot Software potentiometer a computer adjustable electronic attenuator Software Computer programs procedures rules documentation and data pertaining to the operation of a system Squelch Muting of audio circuits when received signal levels fall below a pre determined value SR...

Page 23: ...ided in this manual titled Related Publications Available Separately Special notices are incorporated into the text alerting you to safety hazards and suggesting procedures These notices are divided and labeled according to the information they contain so that you can become immediately aware of the type of information being presented The three classifications are WARNINGS CAUTIONS and NOTES NOTE ...

Page 24: ...2 Notes ...

Page 25: ...nd signal generator for wide range troubleshooting and alignment R1097A Digital Multimeter 4 000 counts True RMS Metering 0 3 basic accuracy Digital voltmeter recommended for ac dc voltage and current measurements R1150E Code Synthesizer Injection of audio and digital signalling codes R1527A Portable Test Receiver Counter CTCSS DCS and DTMF decoder Portable Radio Monitor R1368A Dual Trace Oscillos...

Page 26: ...ired to disassemble and properly maintain the radio These kits and or parts are available from the United States and Canada Radio Products Services Division listed in the Replacement Parts Ordering section at the back of this manual Field Programming This family of radios can be aligned and programmed in the field This requires specific equipment and special instructions Refer to the applicable Ra...

Page 27: ... to Smart RIB 0180357A57 0180358A56 Wall mounted Power Supply Wall mounted Power Supply Used to supply power to the RIB 120 VAC Used to supply power to the RIB 220 VAC 3080369B71 3080369B72 Computer Interface Cable Use B72 for the IBM PC AT 7 pin All other IBM models use B71 Connects the computer s serial communications adapter to the RIB 25 pin RKN 4036D Cloning Cable Allows a radio to be duplica...

Page 28: ...installation and removal of surface mounted devices Removes RF PA s 0180356B79 Solder Desolder Station For soldering and desoldering thru hole components 0180372E51 Illuminated Magnifying System 0180386A82 Anti static Grounding Kit Used during all radio assembly and disassembly procedures 6680384A98 Brush 1010041A86 Solder RMA type 63 37 0 020 diameter 1 lb spool 0180303E45 SMD Tool Kit Kit includ...

Page 29: ...itial equipment control settings should be as indicated in the following table and should hold for all alignment procedures except as noted in Table 4 When testing TX deviation where the modulation is greater than 1kHz set the Service Monitor low pass filter LPF to 15kHz The Test Set MT PL switch controls internal external audio switching Test Mode RF Test Mode HT 1000 JT 1000 Radios NOTE This not...

Page 30: ... self test is complete press the monitor button side button 3 SB3 five times in succession After the fifth press a HT 1000 radios a tone is emitted to indicate that the rf test mode has been entered b JT 1000 radios the display will show the firmware version of the microprocessor for two seconds emit a tone then display TEST MODE 3 Each additional press of SB3 will advance to the next test channel...

Page 31: ...econds 4 Test each switch toggle rotary or button actuated by changing the position of the switch A tone is emitted to indicate a good test each time a switch position is changed NOTE Pressing and releasing a button actuated switch are both considered switch position changes NOTE No tone when a switch position is changed indicates a test failure Test the on off volume potentiometer switch by rotat...

Page 32: ...tton 3 SB3 five times in succession within 10 seconds 3 After RF TEST appears on 14 character displays or RF TST appears on 6 character displays press the orange button on top of the radio once 1 CSQ appears indicating test frequency 1 carrier squelch mode 4 Each additional press of SB3 will advance to the next test channel Refer to Table 8 5 Pressing SB2 will scroll through and access test enviro...

Page 33: ...lease view 98 0 13 Press PTT view 1 1 release view 1 0 14 Toggle Switch in A position 64 0 B position 64 1 C position 64 2 15 Keypad Press 0 view 48 1 release view 48 0 Press 1 view 49 1 release view 49 0 Press 2 view 50 1 release view 50 0 Press 3 view 51 1 release view 51 0 Press 4 view 52 1 release view 52 0 Press 5 view 53 1 release view 53 0 Press 6 view 54 1 release view 54 0 Press 7 view 55...

Page 34: ...1800Hz TX 1500Hz tone 9 SEC Secure RX auto coded clear TX with key present encrypted audio with key absent constant unsquelch Table 8 Test Frequencies MT 2000 MTS 2000 and MTX Series Radios TEST CHANNEL VHF UHF BAND 1 UHF BAND 2 800 900 R BAND TX 1 136 025 403 100 450 025 806 0125 896 0125 885 0125 RX 1 136 075 403 150 450 075 851 0625 935 0625 830 0125 TX 2 142 125 424 850 465 225 815 0125 899 01...

Page 35: ... selector to Audio PA Set volume control to 3 74Vrms Distortion As above except to distortion As above As above Distortion 3 0 Sensitivity SINAD As above except SINAD lower the RF level for 12dB SINAD As above PTT to OFF center RF input to be 0 35µV Noise Squelch Threshold only radios with conventional system need to be tested RF level set to 1mV RF As above PTT to OFF center meter selection to Au...

Page 36: ...bove 4th channel test frequency TEST MODE 4 DTMF output at antenna As above Deviation VHF UHF and 800MHz 3 05kHz but 3 45kHz 900MHz 1 5kHz but 1 9kHz PL DPL Modulation radios with conventional clear mode coded squelch operation only Change frequency to a conventional transmit frequency BW to narrow Conventional coded squelch personality clear mode operation 4 TPL 4 DPL As above Deviation VHF UHF a...

Page 37: ...09 10 NOTE Refer to the Secure Module Appendix ERROR 09 10 section at the rear of this manual for more information FAIL 01 81 F01 81 FATAL External ROM Flash checksum error Bad ROM data Defective ROM FAIL 01 82 F01 82 FATAL External EEPROM checksum error Bad external codeplug data Defective external EEPROM FAIL 01 84 F01 84 FATAL External EEPROM checksum blank Unprogrammed external codeplug data F...

Page 38: ...ar operational error code displays Table 12 Operational Display Codes FAILURE CODE DESCRIPTION POSSIBLE SOURCE 14 Character Display 6 Character Display FAIL 001 F001 Synthesizer out of lock Bad frequency data in codeplug defective synthesizer FAIL 002 F002 Selected Mode Zone Channel codeplug checksum error Bad codeplug data FAIL 100 F100 Incompatible trunking software and hardware Trunking hardwar...

Page 39: ...as shown in Figure 1 BNC RIB RLN 4008B RIB POWER SUPPLY 01 80357A57 120V COMPUTER INTERFACE CABLE 30 80369B71 30 80369B72 IBM AT ONLY DATA BUSY GND COMPUTER AUDIO GENERATOR SINAD METER AC VOLTMETER TX RX 30 dB PAD 30 dB PAD RF GENERATOR SERVICE MONITOR OR COUNTER WATTMETER MAEPF 22856 B TRANSMIT RECEIVE TEST BOX RTX 4005B RADIO PROGRAM TEST CABLE RKN 4035A AUDIO IN SET TO APPROX 800mV FOR TX MEASU...

Page 40: ...h transmit and receive operation From the Service Menu press F6 to navigate to the TEST MODE screen The SERVICE screens introduce the concept of the softpot an analog SOFTware controlled POTentiometer used for adjusting all transceiver alignment controls MAEPF 22857 A Receiver Alignment Menu Transmitter Alignment Menu Signalling Alignment Menu Test Mode Menu Service Menu F2 F3 F4 F6 F2 Reference O...

Page 41: ...ment of the reference oscillator is critical for proper radio operation Improper adjustment will not only result in poor operation but also a misaligned radio that will interfere with other users operating on adjacent channels For this reason the reference oscillator should be checked every time the radio is serviced or once a year whichever comes first The frequency counter used for this procedur...

Page 42: ...ot value 7 Repeat steps 4 6 for the remaining test frequencies 8 Press F10 and F2 to return to the RECEIVER menu Rated Audio 1 Set test box RTX 4005B meter selection switch to the AUDIO PA position and connect an ac voltmeter to the test box ac dc meter port 2 Press F3 to select the RATED AUDIO softpot The screen will indicate the receive test frequency to be used 3 Set the RF test generator to th...

Page 43: ... 2 through 4 for all test frequencies shown on the screen 6 If you are using 25kHZ channel spacing skip to step 8 Otherwise go into the 12 5kHZ or 20kHZ squelch tuning menus 7 Repeat steps 2 through 5 8 Press F10 then F10 again to return to the service menu Transmitter Power VHF and UHF radios require two power level adjustments a high power or rated power adjustment and a low power adjustment The...

Page 44: ...shown on the screen 3 Set the Test Box RTX4005B meter selector switch to the MX DISC position and inject an 80Hz tone at 100mVrms into the AC DC MTR port Keep the ac voltmeter in parallel to ensure the proper input signal level 4 Press F6 to key the radio and measure deviation Record this measurement 5 Change the input tone to 3 kHz 100mVrms and use the UP DOWN arrow keys to adjust the deviation t...

Page 45: ...deviation per the values shown in Table 16 5 Press F6 to dekey the radio and press F8 to program the softpot value Press ENTER to move to the next softpot value 6 Repeat steps 3 5 for the remaining frequencies shown on the screen 7 Press F10 to return to the TRANSMIT menu Transmit Deviation Limit Reference NOTE This procedure is required for VHF UHF and 800 MHz models with 20kHz channel spacing an...

Page 46: ...or 5511Y32 visible on side 2 of the board located along the circuit board edge just next to crystal filter FL1 All future VHF transceiver boards will be in the 5511Y series Anytime a controller board or transceiver board is replaced in a radio it will be necessary to perform the RSS transmit VCO crossover alignment and check the transmit VCO crossover frequency The RSS screenforthisalignmentwillsh...

Page 47: ...roller board or transceiver board is replaced in a radio it will be necessary to perform the RSS transmit VCO crossover alignment and check the transmit VCO crossover frequency The RSS screenforthisalignmentwillshowa currentvalue box with a frequency already assigned placed inside the box When performing transmit VCO crossover alignment determine the UHF transceiver band split and then check the t...

Page 48: ... the board number is any 4221J series number other than 4221J01 thru 4221J06 or 4221J36 the transmit VCO crossover frequency in the current value box should be 495 375MHz If it is not change it to 495 375MHz If the board number is 5521Y03 the transmit VCO crossover frequency in the current value box should be 486 025MHz If it is not change it to 486 025MHz VCO varactors CR201 203 207 208 and 209 i...

Page 49: ...ed before signalling deviation is adjusted DTMF Tuning 1 From the SERVICE menu press F4 to select SIGNALLING alignment 2 Press F2 to select the DTMF softpot 3 Press F6 to key the radio on the test frequency The screen will indicate that the radio is transmitting 4 Measure the DTMF deviation on your service monitor 5 Use the UP DOWN arrow keys to adjust the DTMF deviation per Table 18 6 Press F6 ag...

Page 50: ... 5 Use the UP DOWN arrow keys to adjust the MDC deviation per Table 18 6 Press F6 again to dekey the radio 7 Press F8 to program the softpot value press F10 twice to return to the SERVICE menu Alignment Procedure Conclusion The radio alignment procedure is now complete the radio may be disconnected and returned to service Table 18 Signalling Deviation Channel Spacing kHz DTMF High Speed MDC Single...

Page 51: ... and a floor mat 3 Wear a conductive wrist strap in series with a 100k resistor to ground Replacement wrist straps that connect to the bench top covering are Motorola part number RSX 4015 4 Do not wear nylon clothing while handling CMOS devices 5 Neither insert nor remove CMOS devices with power applied Check all power supplies that are to be used for testing CMOS devices to be certain that there ...

Page 52: ...move the battery completely from the radio 3 Loosen the antenna by turning it in a counterclockwise direction and remove it from the radio 4 Remove the volume on off knob and the channel selector switch knob by pulling them off their respective switch shafts NOTE Both knobs slide on and off but fit very snug on their respective switch shafts A small flat blade screwdriver may be necessary to help ...

Page 53: ...f the radio which releases the two chassis base tabs NOTE A flexible ribbon cable front cover display flex which connects to the front cover assembly and the chassis keeps you from completely separating the two units c Lay the chassis down and rotate the front cover back and partially away from the chassis see Figure 6 MAEPF 22571 O Chassis Assembly Front Cover Assembly Small Flat Blade Screwdrive...

Page 54: ...ctor b Remove the flex from the chassis connector 7 Remove the contoured O ring antenna bushing seal from the chassis 8 Disconnect the controls flex from the connector on the controller board by following the procedure in step 6a and 6b MAEPF 27016 O Front Cover Display Flex Front Cover Assembly Chassis Assembly TECHNICAL PUBLICATIONS DEPT MAEPF 22572 O Front Cover Display Flex Front Cover Assembl...

Page 55: ... necessary to free them from their respective retaining slots To completely loosen the shield from the chassis a slight lifting and clockwise twisting action may be required b Insert a small flat blade screwdriver in the recessed area of the control top and pry the control top slightly away from the chassis c Completely remove the control top front shield controls flex unit from the chassis 10 Car...

Page 56: ...lat blade screwdriver and a pen pencil or another small flat blade screwdriver b Using your thumbnail or small flat blade screwdriver lift the tab that covers the base of the LED approximately 1 16 of an inch from its seated position While applying constant lifting pressure there in order release clips 1 2 and 3 with the other tool c The cover will pop loose from the switch housing 3 Push the thre...

Page 57: ...tacts on the wedge 3 Remove the speaker retainer bracket speaker microphone and front cover flex from the front cover housing see Figure 11 NOTE The speaker and front cover flex are held in position with a three leg retainer bracket The legs of the bracket are secured by slots in the front cover When removing the retainer bracket use caution not to damage the speaker a Disengage the retainer brack...

Page 58: ...OTE Be careful not to mar the front cover housing O ring sealing area Doing so will compromise the sealing integrity of the radio Reassembly Reassembly is the reverse of disassembly Some suggestions and illustrations are provided to help you more easily reassemble the radio Keypad Display Board front display model radios only 1 If applicable replace the rubber keypad 2 Place the keypad display boa...

Page 59: ...the center portion of the spring bracket ring area with thumb and forefinger c While holding the ring area of the spring bracket at approximately the same height as the speaker s base push the remaining leg down and into its respective slot 4 Orient the wedge connector so that its gold contacts face the gold contacts of the housing Align the wedge connector with the respective slots in the housing...

Page 60: ...hield of the front shield are aligned with the respective slots on the sides of the chassis then snap the front shield in place Ensure that the shield is fully seated especially in the PTT switch area 3 a Units using early front shield with tabs no separate clips skip step three 3 proceed to step four 4 b Units using latest front shield with separate clips Insert clip 1 Motorola part number 428535...

Page 61: ...radio and ensure that the flex connector is fully seated into the locking connector as illustrated in Figure 7 3 Check to make sure that the O ring is in place and slide the chassis control top first into the front cover assembly Check to ensure that the orange emergency button seal slides into position freely NOTE When performing the next part of this step pay particular attention to the O ring n...

Page 62: ...ont cover assembly until it snaps into place 4 Check the emergency button again If it is cocked to one side repositioning it will be necessary Knobs Antenna and Battery 1 Reinstall the switch knobs and antenna the shorter knob with the volume on off switch the taller knob with the channel selector switch 2 Reinstall the battery ...

Page 63: ...d whenever a periodic visual inspection reveals the presence of smudges grease and or grime Internal surfaces should be cleaned only when the radio is disassembled for servicing or repair The only recommended agent for cleaning the external radio surfaces is a 0 5 solution of a mild dishwashing detergent such as JOY in water The only factory recommended liquid for cleaning the printed circuit boar...

Page 64: ...AUTION paragraph in the Disassembly and Reassembly section of the manual Repair Procedures and Techniques Refer to the Disassembly and Reassembly section of the manual for pertinent information prior to replacing and substituting parts General Parts Replacement and Substitution Special care should be taken to be as certain as possible that a suspected component is actually the one at fault This sp...

Page 65: ...e circuit Specific During all repair procedures heating neighboring components can be minimized by using upper heat only using the correct size heat focus head approximately the same size as the carrier being replaced keeping the heat focus head approximately 1 8 above the printed circuit board when removing or replacing the device Strip Connector P301 P704 On the latest version HT 1000 JT 1000 MT...

Page 66: ...he RF board while straightening the tabs to avoid lifting the solder tabs on the opposite end of the RF switch bracket 2 Refer to Figure 16 and use a small heat focus head to distribute heat over the area occupied by the three solder tabs until the solder softens 3 Carefully lift the RF switch assembly away from the rf board Notice that the RF switch circuit board remains attached soldered to the ...

Page 67: ...r desoldering station remove the excess solder from the pads 2 To replace a chip component using a soldering iron select the appropriate micro tipped soldering iron and apply fresh solder to one of the solder pads Using a pair of tweezers position the new chip component in place while heating the fresh solder Once solder wicks onto the new component remove the heat from the solder Heat the remaini...

Page 68: ...cus head until it is approximately 1 8 1 4 0 3cm 0 6cm above the carrier Turn on the heater and wait until the PBGA component lifts off the circuit board Once the part is off grab it with a pair of tweezers and turn off the vacuum pump Remove the circuit board from the R 1319 s circuit board holder C a u t i o n If neighboring PBGA components are heated above 365 degrees F 185 degrees C they will ...

Page 69: ... PBGA component will drop usually one side then the other The end result is that both sides have reflowed and the PBGA component is sitting parallel to the circuit board Once the carrier reflows raise the heat focus head and wait approximately one minute for the part to cool Remove the circuit board and inspect the repair No cleaning should be necessary Thin Small Outline Package TSOP Components R...

Page 70: ... the heater chimney Add solder paste flux around the base of the shield Position the shield under the heat focus head Lower the vacuum tip and attach it to the shield by turning on the vacuum pump Lower the focus head until it is approximately 1 8 1 4 0 3cm 0 6cm above the shield Turn on the heater and wait until the shield lifts off the circuit board Once the shield is off turn off the heat grab ...

Page 71: ... thumbscrew on the shaft of the circuit board holder push the spring loaded holder down and away from the heat focus head and retighten the thumbscrew with the holder in the bottomed position Grab the PA with a large pair of tweezers and remove it from the circuit board Let the circuit board cool for approximately two minutes Then remove the circuit board from the circuit board holder To Replace t...

Page 72: ... focus head and wait approximately two minute for the part to cool Remove the circuit board and inspect the solder joint between the slab and the ground plane No cleaning should be necessary Use the soldering iron and add solder to each of the RF PA leads and associated pads Inspect the lead pad bond for opens and solder shorts ...

Page 73: ...xploded view diagrams in this section illustrate this family of radios by capturing them into one of four categories basic radios top display radios keypad radios uni board radios Determine which category describes your unit and use the appropriate exploded view to help identify components with description and Motorola part number ...

Page 74: ...See Note 1 SWITCH Toggle S402 25 See Note 1 POTENTIOMETER SWITCH On Off Volume Control R401 S403 26 3905329W01 POPPLE Emergency Button 27 See Note 1 LED CR400A CR400B 28 See Note 1 SWITCH Frequency S401 29 1505632V01 COVER Switch Housing 30 SPRING PA not field replaceable order front shield item 37 31 4205507X01 STRAIN RELIEF 32 See Note 1 CONNECTOR Strip P301 P704 33 See Note 2 PLUG Connector P40...

Page 75: ...7 See Note 1 LED CR400A CR400B 28 See Note 1 SWITCH Frequency S401 29 1505632V01 COVER Switch Housing 30 SPRING PA not field replaceable order front shield item 37 31 4205507X01 STRAIN RELIEF 32 See Note 1 CONNECTOR Strip P301 P704 33 See Note 2 PLUG Connector P404 34 3205820V02 SEAL Connector Plug 35 LABEL Rear Information not field replaceable 36 3205176Z01 O RING Contoured SEAL Antenna 37 26058...

Page 76: ...ontrol Top 26 3205178Z01 SEAL Emergency Button 27 2705877U01 HOUSING Switch 28 See Note 1 SWITCH Toggle S402 29 See Note 1 POTENTIOMETER SWITCH On Off Volume Control R401 S403 30 3905329W01 POPPLE Emergency Button 31 See Note 1 LED CR400A CR400B 32 See Note 1 SWITCH Frequency S401 33 1505632V01 COVER Switch Housing 34 SPRING PA not field replaceable order front shield item 41 35 4205507X01 STRAIN ...

Page 77: ...01 HOUSING Switch 24 See Note 1 SWITCH Toggle S402 25 See Note 1 POTENTIOMETER SWITCH On Off Volume Control R401 S403 26 3905329W01 POPPLE Emergency Button 27 See Note 1 LED CR400A CR400B 28 See Note 1 SWITCH Frequency S401 29 1505632V01 COVER Switch Housing 30 1405307X01 INSULATOR 31 SPRING PA not field replaceable order front shield item 37 32 See Note 2 PLUG Connector P404 33 3205820V02 SEAL Co...

Page 78: ...56 Notes ...

Page 79: ...side 1 and layer 6 or 8 as applicable is the outer most layer viewed from sine 2 A typical 8 layer circuit board detail viewing copper steps in proper layer sequence is illustrated in Figure 18 Transceiver Frequently transceivers that use a common transceiver board will be combined into one component location diagram one schematic diagram and one parts list The differences between transceivers wil...

Page 80: ...Option 700 SERIES Controller Interconnect Tie Point Legend 5V REG Regulated Five Volts B Battery Voltage 7 5V R5 Receiver Five Volts T5 Transmitter Five Volts CLK Clock D Data DAC Digital To Analog Converter DAC RST DAC Reset LCK Lock NC No Connection SYN Synthesizer VR Voltage Regulator Integrated Circuit Details with Pin Out Names Because of today s technology integrated circuits and special mod...

Page 81: ...BLICATIONS DEPT RLSE DWG NO LETTERING SIZE REQUIRES EDITOR DATE CHECKER DATE Illustrator NC EXT MIC IN MIC AMP OUT VOX OUT DCAP LCAP GCB0 LOW SP CAP GCB1 GCB2 GCB3 GCB4 GCB5 UNIV IO PL CLK MDC REF OUT VDD LOOP CAP GND D UP CLK XTAL OUT XTAL IN DATA CLOCK PGM EN TRK CLK IN DTMF CLK SQ DET CH ACT TIMING CAP RESET RX LIM OUT RX LIM CAP RX AUD OUT EXT VOL IN EXP AUD IN UNAT RX OUT AUX RX IN RX IN PL I...

Page 82: ...TROLLER JP 6 3 94 6 6 94 JWB 6 6 94 JP 6 6 94 TF 5 17 94 JWB MAEPF 24678 A CHECK ONE O K AS IS O K AS MARKED ISS REVISION RLSE CORRECTED AS MARKED ILLUSTRATOR DATE ENGINEER DATE PROGRAM DISK DESCRIPTION TECHNICAL PUBLICATIONS DEPT RLSE DWG NO LETTERING SIZE REQUIRES EDITOR DATE CHECKER DATE Illustrator 35U56 X WLYWW U705 MICROCOMPUTER Closed Controller U710 SLIC IV Open Controller U713 EEPROM A3 A...

Page 83: ...AKER COMMON REQUEST TO SEND GROUND BUSY CLEAR TO SEND TRANSMIT DATA MODE CONTROL DATA 1 2 FROM P403 1 2 3 5 7 9 11 13 4 6 8 10 12 MODE MODE OPT SEL 1 OPT SEL 2 COMMENT 00 External PTT 0 0 01 External Audio 0 1 External Speaker 10 Mandown 1 0 11 Normal Operation 1 1 A MTVA Fixed Audio Output Level B SMART SB9600 Accessory Identifies SB9600 Accessory C External RF Modem FAX Enables AUX TX and Discri...

Page 84: ...EDIA COMMUNICATION DWG NO LETTERING SIZE REQUIRES EDITOR DATE CHECKER DATE Illustrator Jedi VHF RF 8405511Y35 E JP 12 18 97 O JWB MAEPF 26301 O MAEPF 2 MAEPF 26300 O NUD7091B NUD7092B NUD PMUD7095B AND NUD7096B VHF 136 178MHz TRANSCEIVER BOARDS PARTS LIST AND COMPONENT LOCATION DIAGRAMS ...

Page 85: ...Note 2 CONNECTOR FOIL 2602819X02 Shield Foil VCO Back G1 3905643V01 Contact Antenna Ground G2 3905643V01 Contact Ground JACK J301 0905461X03 Connector 20 contacts J401 3905264W01 Contact Antenna COIL RF L3 2462587T42 47nH L4 2462587T41 39nH L5 2462587T42 47nH L6 2462587T15 100nH used in NUD7092B NUD7095B or 2462587T13 68nH used in NUD7091B NUD7096B L7 2462587T16 120nH L8 2462587T17 150nH L9 246258...

Page 86: ...UT FWD_PWR 7 FWD_TRM 3 16 GND GND 15 GND 14 GND 1 8pF U104 47nH C133 L30 L5 1uF C109 L128 3 3K R106 C128 1uF 330pF B 2 2uH L32 C153 C123 0 1uF 033uF C115 22uF C14 C164 100pF R102 4 7K 100K R139 100 R72 C163 51pF 1 2 5 3 4 SB C139 Q107 10uF C85 CR1 4 7K R129 L16 330pF C71 C104 3 3uF C162 330pF R115 180K R116 5V_REG B 130K 10pF C151 ABP 4 AG2 5 GND1 1 GND2 3 GND3 8 IN 2 OUT 7 Vcc 6 R2 56K R126 51 10...

Page 87: ... 47K 430pF C48 R35 0 22uF C44 0 22uF C45 0 1uF C61 R51 200K 10uF C253 C309 3300pF 22nH L219 C240 1pF C201 0 1uF C63 47K R34 C271 D SYN D LCK 4 7uF 470nH L24 CR202 1uH L209 1uH 1uH L302 L301 30K 330pF C204 R215 C62 J301 12 27pF C55 CR206 1 3 2 01uF C252 CR5 L204 L212 1uH C206 620pF C233 330pF C214 330pF 022uF C246 C288 C60 0 1uF L211 56nH J301 5 J301 4 J301 7 C267 01uF GND1 4 OUT 3 1 IN CR203 FL1 G...

Page 88: ...SK MEDIA COMMUNICATIONS DEPT DWG NO LETTERING SIZE REQUIRES EDITOR DATE CHECKER DATE Illustrator Jedi UHF RF 8404221J44 S JP 12 18 97 O JWB MAEPF 26303 O MAEPF 26303 C157 MAEPF 26302 O NUE7265B NUE7266B NUE PMUE7272B AND NUE7274B UHF 403 470MHz TRANSCEIVER BOARDS PARTS LIST AND COMPONENT LOCATION DIAGRAMS ...

Page 89: ...2 4862824C01 Varactor CR203 4862824C03 Varactor CR204 205 4802233J09 Triple CR206 4805129M06 Dual CR207 thru 209 4802245J29 Varactor E101 2484657R01 CORE Bead Ferrite E104 Not Placed FUSE F1 6505757V01 1 0 Amp FILTER FL1 4802655J03 73 35MHz See Note 2 CONNECTOR G1 3905643V01 Contact Antenna Ground G2 3905643V01 Contact Antenna Ground JACK J301 0905461X03 Connector 20 contacts to P301 Strip Connect...

Page 90: ...F 7 5pF C5 C19 9 1pF C4 B DAC 6 8pF TP10 1 SB C107 3 4 R130 Q104 1 2 5 C106 4 7uF L37 12nH 10pF C91 C92 4 3pF C93 L14 5 1pF L15 11 03nH 15pF 11 03nH 2 3 5 4 C90 5 3 4 T2 1 Q105 1 2 10uF C103 GND3 2 IN 7 OUT 6 Vcc R139 100K D CLK CLK 4 ABP 5 AG2 1 GND1 3 GND2 8 L31 4 22nH CR7 100pF CR6 270nH C121 C10 L101 56pF L6 47nH C9 10pF B 180K R115 R129 4 7K R106 3 3K 0 1uF C123 33K R113 033uF 0 1uF C157 C115...

Page 91: ... TRB 4 TX_OUT 10 VC 3 VCC L215 390nH 11 B2 9 C 12 E2 13 GND 1 GND1 8 NC 16 PS 15 RBY 2 RX_OUT 7 S1 14 0 1uF C280 R210 330 R53 10K R220 2K 2 7K R32 J301 12 L223 C270 1000pF SCK 21 SO 24 SS 13 VDD 14 VDD2 12 VOPT 11 VREG 390nH NC12 27 NC13 28 NC14 29 NC15 30 NC16 31 NC17 32 NC18 2 NC2 3 NC3 4 NC4 5 NC5 6 NC6 15 NC7 16 NC8 17 NC9 25 S1 22 23 CE 7 CEXT 9 DE 8 DE T 10 FOUT 26 GND 1 NC1 18 NC10 19 NC11 ...

Page 92: ...T LOCATION DIAGRAMS O K AS IS O K AS MARKE ISS REVISION RLSE CORRECTED AS MARKED ILLUSTRATOR DATE ENGINEER DATE PROGRAM DISK MEDIA COMMUNICATIONS DEPT DWG NO LETTERING SIZE REQUIRES EDITOR DATE CHECKER DATE Illustrator Jedi UHF RF 8404221J44 S JP 12 18 97 O JWB MAEPF 26303 O MAEPF 26303 C157 MAEPF 26302 O ...

Page 93: ... 4862824C01 Varactor CR203 4862824C03 Varactor CR204 205 4802233J09 Triple CR206 4805129M06 Dual CR207 thru 209 4802245J29 Varactor CORE E101 2484657R01 Bead Ferrite E104 Not Placed FUSE F1 6505757V01 1 Amp FILTER FL1 4802655J03 Crystal 73 35MHz See Note 2 CONNECTOR G1 3905643V01 Contact Antenna Ground G2 3905643V01 Contact Ground JACK J301 0905461X03 Connector 20 contacts to P301 Strip Connector ...

Page 94: ... 100pF C86 C108 L103 L34 L102 4 22nH C102 C132 1 8pF C133 R111 8 2pF 4 7K 1K R110 R128 47K CR103 1 3 2 CR11 CR101 1 3 2 1uF C156 01uF 220nH L123 C11 L30 100pF C72 L122 4 22nH 270nH 100pF C145 100pF C155 R52 100 R102 R116 130K C151 4 7K G1 4 3pF 1MEG R119 C141 C87 100pF C140 100pF L121 4700pF E101 57R01 270nH 270nH L105 C82 1 2 3 5 4 01uF 100pF T1 G2 C114 R199 0 11 03nH L32 4 3pF C1 6 2pF C2 L126 L...

Page 95: ... GND4 33 IADAPT 34 IOUT 32 LOCK ADAPTTSW 35 AD_BYPASS 12 AUX1 37 AUX2 38 AUX3 39 AUX4 40 CAP 17 CLK 3 CPBIAS1 C260 047uF 33nH C202 C201 1pF L224 C315 15 100pF C279 100pF C274 J301 17 C222 4 3pF R205 C210 15K 10K 022uF 10K R204 R206 4 7uF C254 3 3uF C125 0 1uF C255 3 3pF C63 0 1uF C219 0 33uF C49 C57 43pF 01uF C239 C257 C243 6 8pF C226 6 8pF C203 1 5pF 9 1pF C205 1pF C225 2 7K R223 47K R33 100K R21...

Page 96: ...GRAM DISK MEDIA COMMUNICATIONS DEPT RLSE DWG NO LETTERING SIZE REQUIRES EDITOR DATE CHECKER DATE Illustrator Jedi 800 900 RF 8405108X38 J JP 12 19 97 O JWB MAEPF 26305 O MAEPF 26305 MAEPF 26304 O NUF6410B C NUF6498B C NUF6500B C AND NUF6501C 800MHz TRANSCEIVER BOARDS PARTS LIST AND COMPONENT LOCATION DIAGRAMS ...

Page 97: ... 3300 C312 thru 314 2113930F39 33 DIODE See Note 1 CR4 4805218N57 Dual CR5 4862824C01 Varactor CR101 4805218N57 Dual CR103 4805218N57 Dual CR107 thru 109 4805129M96 PIN CR204 4802233J09 Triple F1 6505757V01 FUSE SURFACE MT FILTER FL1 4802655J03 73 35MHz See Note 2 CONNECTOR G2 thru 5 3905643V01 Contact Ground JACK J301 0905461X03 Connector 20 contacts to P301 Strip Connector J401 3905264W01 Contac...

Page 98: ... 1 OUT 7 5 1pF 13 GND GND 3 GND 4 GND 5 GND 6 8 GND 9 GND GND 10 U5 GND 2 12 GND 6 2pF C7 022uF C89 39pF C83 100 C85 10uF C98 330pF R7 2 3 5 4 C91 XFMR T1 1 39pF C90 10uF 022uF C82 C84 022uF 022uF 3 5 4 C92 RFP 8 T2 15V07 1 2 GND2 6 9 GND3 GND4 10 GND5 13 IFN 11 IFP 12 LOIN 14 RFN 7 U2 2 BBP BDIV 4 3 BVDD GND 1 GND1 5 R101 3 3K 33pF R103 1K C118 R129 1K C122 33pF 022uF C119 C106 C110 33pF C109 33p...

Page 99: ...REF CLK RSSI FLT 10 9 RSSI OUT 28 SUM DEMOD VAG 30 VAG1 39 VCC 2_5V 27 12 GND DP2 GND PREAMP 3 HF DEMOD 29 IOUT 18 OFFSET LOOP 5V 23 PREAMPOUT 5 2 4 PREAMP 5V PREAMP IN 24 DM BYP DM IN 6 EMIT 13 GND 1 16 GND DIEPAD3 GND DIEPAD4 26 GND DIEPAD5 41 GND DP1 8 15 C3POS C4NEG 31 C4POS 32 CEX 21 CHARGE PUMP 5V 11 CLK 20 COL 17 DATA 19 7 AGC 40 14 BASE 37 C1 NEG 38 C1 POS C2NEG 35 C2 POS 36 33 C3NEG 34 U3...

Page 100: ...E DWG NO EDITOR DATE CHECKER DATE Illustrator Jedi 800 900 RF 8405108X41 M JP MAEPF 27152 MAEPF 27152 O 2 7 01 O AM 800MHz NUF6500D NUF6533A 900MHz NUF6499D VIEWED FROM SIDE 1 ISS REVISION RLSE RLSE MAEPF 27151 O O 800MHz NUF6500D NUF6533A 900MHz NUF6499D NUF PMUF6500D NUF PMUF6533A AND NUF PMUF6410D 800MHz TRANSCEIVER BOARD PARTS LIST AND COMPONENT LOCATION DIAGRAMS ...

Page 101: ...30F39 33p DIODE CR4 4805218N57 Dual CR5 4862824C01 Varactor CR101 4805218N57 Dual CR103 4805218N57 Dual CR107 thru 109 4805129M96 PIN CR204 4802233J09 Triple F1 6505757V01 FUSE 1 0A FL1 4802655J03 FILTER See Note 2 73 35MHZ CONNECTOR G2 thru 5 3905643V01 Contact Ground JACK J301 0905461X03 Connector 20 contacts to P301 Strip Connector J401 3905264W01 Contact Antenna COIL RF L8 2462587V37 180nH L9 ...

Page 102: ...C2B1 SC4 SEL B2 CLK DATA A2 B4 EN_ANT A4 EN_BIAS D3 GND1 E4 GND2 NC B5 D4 1 2 3 U102 1 2 3 CR103 R110 CR101 10K 10K R111 1 2 4 3 33pF C117 C101 33pF Q110 33pF C102 C120 0 1uF 1 2 3 33pF C107 1 RFIN RFOUT 5 3 SWB_PO S VCONT 2 Q101 C1 BIAS_RT B1 ANT_SW_BS D1 TX 12 U105 4 RAWB_PO S D2 RX_1 D4 BIAS_EN E3 PA_BIAS B5 PA_CNTL B4 PA_OUT E4 RECV_5V A3 RF_DET D5 TEMP_SENSE D3 B2 CATH_1 C5 DA_REF C4 5V_TX B3...

Page 103: ...2 GND11 13 GND12 15 1A 32V F1 L36 180nH TP201 1 C307 33pF C58 2 2pF C47 0 1uF 0 1uF C46 33pF C305 R37 0 33pF C306 12 11 13 10 6 C40 0 1 uF C41 100pF 1 2 3 3300pF C3 1 1K CR4 C302 R1 4 33pF C126 5VREG 2 1MHz LCK B CLK 2 3 1 022uF VR101 20V C201 33pF C152 4 7pF 0 R201 C205 3pF C202 C204 33pF C61 20pF C2 100 pF 1 5uH L23 0 1uF 510 R36 47pF C35 022uF C280 C301 C255 022uF 022uF 0 1uF C96 L20 820nH C62 ...

Page 104: ...R DATE PROGRAM DISK MEDIA COMMUNICATIONS DEPT RLSE DWG NO LETTERING SIZE REQUIRES EDITOR DATE CHECKER DATE Illustrator Jedi 800 900 RF 8405108X38 J JP 12 19 97 O JWB MAEPF 26305 O MAEPF 26305 MAEPF 26304 O NUF6499B C AND NUF6502B C 900MHz TRANSCEIVER BOARDS PARTS LIST AND COMPONENT LOCATION DIAGRAMS ...

Page 105: ... 2113932E07 0 022µF 16V C256 thru 258 2113932K15 0 1µF 16V C260 2113932K07 0 047µF 16V C266 267 2113931F37 3300 C270 2311049J12 4 7µF 16 C271 2311049J23 10µF C274 Not Placed C275 2113743A13 0 047µF C279 2113932K15 0 1µF 16V C280 2113932E07 0 022µF 16V C284 2113932E07 0 022µF 16V C289 2113930F42 43 C294 2113930F39 33 C301 2113932E07 0 022µF 16V C302 2113930F39 33 C303 2113931F37 3 300 C304 thru 308...

Page 106: ...1 3 3pF CR108 3 1 2 GND1 GND2 5 GND3 7 10 GND4 4 R1 9 R2 6 RF_IN 1 RF_OUT U104 C1 3 C2 8 2 6 GND GND 8 9 GND GND 10 GND 11 IN OUT GND 2 12 GND GND 13 1 7 GND 3 4 GND 5 GND 6 8pF C16 U4 2 4pF C10 C72 33pF 10K R28 C13 10uF 180nH L8 100pF C11 RF_OUT 7 6 AVDD 10 R27 ABP 4 AG2 5 GND 1 GND 3 GND 8 RF_IN 2 U1 C19 33pF C31 C8 33pF 270nH 022uF C6 L9 CR107 3 1 2 47pF 8 2pF GND 9 10 GND 11 GND 1 IN 7 OUT C4 ...

Page 107: ...uF 1K R222 C34 0 1uF VDD 13 VOPT 12 11 VREG R22 33K 6 NC6 VDD2 14 15 NC8 16 NC9 SCK 22 25 SI 21 SO 24 SS 29 NC15 NC16 30 31 NC17 NC18 32 NC2 2 3 NC3 4 NC4 NC5 5 10 FOUT 26 VSSD VSSA 1 NC1 17 NC10 NC11 18 19 NC12 20 NC13 NC14 28 U203 7 CEXT DCWARP 27 9 DE 8 DET EN_CE 23 C253 10uF 33pF 17 C251 3 2 3 1 022uF C126 20V VR101 C201 C152 33pF R201 3 6pF 3pF 33 7 5pF C205 100pF C61 C202 L23 1 5uH 510 R36 4...

Page 108: ...KER DATE Illustrator Jedi 800 900 RF 8405108X41 M JP MAEPF 27152 MAEPF 27152 O 2 7 01 O AM 800MHz NUF6500D NUF6533A 900MHz NUF6499D VIEWED FROM SIDE 1 O K AS IS O K AS MARKED ISS REVISION RLSE CORRECTED AS MARKED RLSE EDITOR DATE CHECKER DATE JP MAEPF 27151 O 2 7 01 O BW 800MHz NUF6500D NUF6533A 900MHz NUF6499D NUF PMUF6499D 900MHz TRANSCEIVER BOARD PARTS LIST AND COMPONENT LOCATION DIAGRAMS ...

Page 109: ...µF C255 2113932E07 0 022µF 16V C256 thru 258 2113932K15 0 1µF 16V C260 2113932K07 0 047µF 16V C266 267 2113931F37 3300 C270 2311049J12 4 7µF 16 C271 2311049J23 10µF C274 Not Placed C275 2113743A13 0 047µF C279 2113932K15 0 1µF 16V C280 2113932E07 0 022µF 16V C284 2113932E07 0 022µF 16V C289 2113930F42 43 C294 2113930F39 33 C301 2113932E07 0 022µF 16V C302 2113930F39 33 C303 2113931F37 3 300 C304 t...

Page 110: ...N 2 U1 C19 33pF C31 C8 33pF 270nH 022uF C6 L9 CR107 3 1 2 47pF 8 2pF GND 10 GND 11 GND 1 IN 7 OUT C4 2 GND GND 12 13 GND 3 GND 4 GND 5 GND 6 GND 9 8 GND U5 022uF 20pF C7 33pF C89 C85 C83 100 10uF C98 R7 T1 1 2 3 5 4 5 1pF 10uF XFMR C90 C91 C82 33pF C84 022uF 022uF 022uF 15V07 1 2 3 5 4 C92 11 12 IFP 14 LOIN 7 RFN 8 RFP T2 4 BVDD 3 1 GND 5 GND1 6 GND2 GND3 9 GND4 10 GND5 13 IFN U2 2 BBP BDIV 33pF C...

Page 111: ...1 51 1 3 2 C246 022uF 10K R21 Q4 0 1uF C46 33pF C305 R37 0 C204 33pF C228 C267 3300pF 3pF 33pF 0 33uF C49 C230 C233 022uF C231 33pF 10uF 6 GND7 7 GND8 8 GND9 9 10 RFOUT SW1 11 SW2 38 C254 51 GND46 52 GND47 53 GND48 54 55 GND49 GND5 5 56 GND50 57 GND51 GND6 42 GND39 43 GND4 4 GND40 45 GND41 46 GND42 47 GND43 49 50 GND44 GND45 33 GND31 34 GND32 35 GND33 36 GND34 37 GND35 39 GND36 40 GND37 41 GND38 2...

Page 112: ...COMMUNICATIONS DEPT RLSE DWG NO LETTERING SIZE REQUIRES EDITOR DATE CHECKER DATE Illustrator Jedi HT JT Trans Cont 8405261Z04 D JP MAEPF 26100 O JWB 5 28 97 MAEPF 26100 O MAEPF 26099 O NCN6145A C NCN6146A NTN7089C NCN6129C NCN6138A NCN6140A B NCN6141A NCN PMCN6140C CONTROLLER BOARDS PARTS LIST AND COMPONENT LOCATION DIAGRAMS ...

Page 113: ...pin HT 1000 J702 Not Placed on JT 1000 J703 0905257V03 Connector 18 pin to P703 J704 0905461X03 Connector 20 contact to P704 COIL RF L701 2462587Q42 39µH L704 thru 707 2462587Q42 39µH L710 thru 712 2462587Q42 39µH TRANSISTOR See Note 1 Q701 Not Placed Q702 4802245J04 PNP Q703 Not Placed RESISTOR Fixed Ω 5 0625W Unless stated R620 thru 626 Not Placed R628 Not Placed R700 0662057A57 2200Ω R701 06620...

Page 114: ... C608 C685 R622 C677 C705 0 1uF R703 2K 470 RSSIIN 3 VAG 32 VCC R701 NC 5 NC1 13 NC2 10 NC3 12 NC4 NFILIN 7 8 NFILOUT 11 NOISHLD 15 18 16 FFIN 17 FFOUT 1 GND 6 HCIDSAB 28 HIENAB 23 ICENAB 4 LODSAB 29 COMPCAP COMPOUT 19 25 CPNENAB 30 EXPADJ 26 EXPBYP 27 EXPIN 31 EXPOUT 14 FFCNTL FFENAB U601 22 CBUFIN 21 CBUFOUT 20 CFBBYP 9 CLIPREF 24 COMPBYP 23 0 1uF C678 C710 0 22uF C706 C609 C680 C715 01uF Vcc C6...

Page 115: ...2 PG3 PG4 PG5 PC4 PC5 PC6 PC7 PD0 PD1 PD2 PD3 PD4 PD5 PE0 PE1 PE2 PE3 PE4 PE5 PA4 PA5 PA6 PA7 PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PC0 PC1 PC2 PC3 SB CLK_E EXTAL IRQ MODA MODB PA0 PA1 PA2 PA3 C751 C726 5V_REG 5V_REG C754 5 R731 4 7K C786 100pF VR702 6 2V 3 2 1 R754 0 R716 10K 0 1uF R738 22K 10K C727 R735 R706 R705 R723 0 J701_19 J701_25 LOCK_DET VOL_SENSE J701_11 DATA J701_20 J701_3 J701_14 J701_13 J70...

Page 116: ...SI RTA0 RTA1 RTA2 RTA3 RX_DATA SCAN_PROG SQ_DET SW3POS SYN_SEL TX_DATA U709_5 UP_CLK J701_20 J701_24 J701_25 J701_26 J701_3 J701_5 J701_7 J701_9 LG_DTMF LH_BUSY LOCK_DET MDC_REF MON PL_RX PL_TX RAT CLK CONC_SEN DAC_SEL DATA EMERGENCY FF_EN GRN_LED INT_PTT J701_10 J701_11 J701_13 J701_14 J701_15 J701_17 J701_18 J701_19 C739 100pF ASFIC_SEL CHACT 100K R758 18 5V_REG CR701 1 2 3 B C743 100pF 100pF C7...

Page 117: ...C722 10uF 1uF C773 31 NC7 32 NC8 10 PLIN 9 PLOUT 13 REG 11 REGOUT 5 VCC1 7 VCC2 24 INT_SPKR 16 MICAMPOUT 25 NC1 26 NC2 NC3 27 28 NC4 29 NC5 30 NC6 15 EN_MIC EXT_INT_SPKR 21 19 EXT_MIC_IN 14 FREQCOMP 1 GND1 3 GND2 12 GND3 18 INT_MIC_IN 2 AMP2OUT 4 AMP3OUT 8 AMPIN 6 BOOTCAPC1 23 BOOTCAPC2 BOOTCAPC3 22 20 EN_AMP 17 EN_INT_MIC C772 U706 1uF 0 33uF 390nH L706 C771 C766 100pF Vcc C764 4700pF 01uF C761 1...

Page 118: ...ISK MEDIA COMMUNICATIONS DEPT RLSE DWG NO LETTERING SIZE REQUIRES EDITOR DATE CHECKER DATE Illustrator Jedi Dual Flash Cont 8405940W06 E JP JWB 5 28 97 MAEPF 26098 O MAEPF 26098 O MAEPF 26097 O NCN6147A B NCN6150A B NTN7091D NTN7620E PMCN6147B AND PMCN6150B CONTROLLER BOARD PARTS LIST AND COMPONENT LOCATION DIAGRAM ...

Page 119: ...ISTOR FIXED Ω 5 0 0625W unless stated R700 0662057A65 4 7k R701 0662057A56 2 0k R702 0662057A81 22k R703 0662057A56 2 0k R704 0662057A41 470 R705 0662057R92 47 5k R706 0662057A56 2 0k R707 0662057A41 470 R708 0662057A56 2 0k R709 0662057A41 470 R710 0662057A89 47k R711 0662057A97 100k R712 0662057A56 2 0k R713 0662057A81 22k R714 0683962T45 68 R715 0662057A97 100k R716 R717 0662057A81 22k R718 066...

Page 120: ... EXPAUDIO A7 EXTMICIN U701 AUXRXIN J6 D7 AUXTXIN F8 BIASRES D6 BUFFDISC C711 0 1uF C718 1uF 0 1uF 0 1uF C721 C712 0 1uF C714 62pF C811 12K R776 Vaud SW_B 330pF C792 10K R761 R774 470 R710 47K 470pF C808 C779 R773 C716 01uF 470pF 470 4 7K C704 C782 R700 470pF C719 0 1uF C709 0 22uF Vaud C798 01uF 015uF C743 5 6V VR706 C742 470pF 0 1uF C715 C722 2 2uF C723 0 22uF C773 4 7uF C710 47 5K R705 470 2K R7...

Page 121: ..._CSPRO G B1 PE0_AN0 PE1_AN1 B2 C3 PE2_AN2 A3 PE3_AN3 D3 PE4_AN4 A2 PE5_AN5 B3 PE6_AN6 C4 PE7_AN7 H4 J4 PA6_OC2_OC1 PA7_PA1_OC1 F5 J7 PD0_RXD G6 PD1_TXD H6 PD2_MISO J6 PD3_MOSI G5 PD4_SCK H5 PD5_SS C5 MODA_LIR B5 MODB_VSTBY G3 PA0_IC3 PA1_IC2 J2 H3 PA2_IC1 J3 PA3_OC5_IC4_OC1 G4 PA4_OC4_OC1 PA5_OC3_OC1 C7 D2_PC2 D5 D3_PC3 C8 D4_PC4 D5_PC5 D7 D6 D6_PC6 D8 D7_PC7 A6 EXTAL E7 IRQ E1 A6_PF6 E4 A7_PF7 F1...

Page 122: ...20 21 22K 18 19 20 17 SW3POS SYN_SEL TX_DATA UNIV_IO UPCLK VOL_SENSE VOX Vpp ZIF_SEL OPT_SEL1 OPT_SEL2 PL_RX PL_TX PWR_RST RED_LED ROSC_SEL RSSI RTA0 RTA1 RTA2 RTA3 RXDATA SCK SQ_DET GRN_LED INT_PTT KEY_INT KEY FAIL KID LCD_SEL LG_DTMF LH_DATA KEY FAIL LOCK_DET MDC_REF MISO MODECNTL MOSI OPT_B BOOT_SEL ASCFIC_SEL AUPA_EN B _CNTL BL_CNTL BUTT1 BUTT2 BUTT3 CHACT CONC_SEN DATA_LATCH DA_SEL EMERGENCY ...

Page 123: ...F2 NC1 B4 NC2 B3 C4 NC3 NC4 C3 EN_AMP D1 EN_INT_MIC E2 EN_MIC F3 C1 EXT_INT_SPKR EXT_MIC_IN D2 FREQCOMP F4 GND1 A2 GND2 A4 AMP2OUT A3 AMP3OUT A5 AMPIN C6 BOOTCAPC1 B6 BOOTCAPC2 B1 C2 BOOTCAPC3 SW_B U702 R753 R747 150K 2 47K 47K CR704 8 4 1 2 3 Q703 1 3 Vdd U712 5 6 7 R738 22K 10uF C770 270nH L704 C767 0 1uF C768 330pF 470pF C707 R714 68 C735 470pF C771 0 1uF CR701 C728 0 33uF RX_AUDIO MECH_SWB UNS...

Page 124: ... MEDIA COMMUNICATIONS DEPT RLSE DWG NO LETTERING SIZE REQUIRES EDITOR DATE CHECKER DATE Illustrator MAEPF 25672 MAEPF 25672 A JP 6 12 96 JWB A Jedi Controller 5273X05_E Kits NTN7512D 13D NTN7857D 58D MAEPF 25671 O NTN7512D E NTN7513E NTN7857D E AND NTN7858D E CONTROLLER BOARDS PARTS LIST AND COMPONENT LOCATION DIAGRAMS ...

Page 125: ... L701 2462587Q20 2 2uH L702 thru 705 2462587Q40 270nH TRANSISTOR See Note 1 Q701 4805128M40 PNP Q703 4880048M01 NPN RESISTOR Fixed Ω 0 0625W unless stated R601 thru 608 Not Placed R700 0662057A65 4 7K R701 0662057A56 2K R702 0662057A81 22K R703 0662057A56 2K R704 0662057A41 470 R705 0662057R92 47 5K R706 0662057A56 2K R707 0662057A41 470 R708 0662057A56 2K R709 0662057A41 470 R710 0662057A89 47K R...

Page 126: ... C719 C786 C793 0 1uF H8 VCOATN C2 VDD C6 VOXO E1 XTALIN E2 XTALOUT 470pF TIMINGCAP H3 TRKCLKIN G1 C7 TXIN H5 UNATRXOUT B2 UNIVIO D1 UPCLK VAGCAP E7 D8 VAGOUT J2 RESET G8 RSSI J4 RXAUDOUT H6 RXIN J3 RXLIMCAP G4 RXLIMOUT H1 SQDET H7 SQIN A6 MICAMPOUT B8 MICIN F2 PGMENAB C3 PLCLK J7 PLIN A4 PLLIM C8 PREMP G7 REFATN GND6 F3 GND7 F4 GND8 F5 GND9 A5 LCAP E8 LIMIN C1 LOOPCAP C5 LOWSPCAP B1 MDCREF G3 GND...

Page 127: ...CS3B PL0 E7 PL1 J9 PL2 G7 F8 PL3 G9 PL4 PL5 K8 G4 PJ6 D6 PJ7 PK0_CTSBIN E8 PK1 H9 PK2 G8 PK3_A9 F6 PK4_A10 F7 J7 PK5_XCS1B PK6_XCS2B G6 PH7 K2 B4 PJ0 PJ1 D5 PJ2_TXDOUT A5 B6 PJ3_CTSBOUT PJ4_TXDIN A6 C6 PJ5 A7 OEB B9 OVERRIDE F3 PH0 F4 PH1 PH2 F2 PH3 H1 G3 PH4 PH5 H2 H3 PH6 J4 EE1CSB EE2CSB K4 E4 HC11RSTB IRQB E2 LHRSTI A8 B7 LHRSTOB MEMRWB A2 C4 B1 D1 C2 D2 D4 D3 D4 C1 D2 D5 D3 D6 D1 D7 DECIN B8 E...

Page 128: ...SEL TX_DATA UPCLK VOL_SENSE VOX Vpp ZIF_SEL LOCK_DET MDC_REF MISO MODECNTL MOSI OPT_B BOOT_SEL OPT_SEL1 OPT_SEL2 PL_RX PL_TX PWR_RST RED_LED ROSC_SEL RSSI RTA0 RTA1 BL_CNTL BUTT1 BUTT2 BUTT3 CHACT CONC_SEN DATA_LATCH DA_SEL EMERGENCY GRN_LED INT_PTT KEY_INT LCD_SEL LG_DTMF LH_DATA PL_TX PWR_RST RSSI RX_AUDIO RX_DATA SCK SQIN SQ_DET TX_DATA UNIV_IO UPCLK VCO_MOD VOX ASCFIC_SEL AUPA_EN B _CNTL 2 1_M...

Page 129: ...C1 SW_B MECH_SWB UNSW_B R753 CR704 150K R747 Q703 1 3 47K 47K 2 5 6 7 8 4 1 2 3 Vdd U712 22K R738 270nH C770 10uF L704 0 1uF C767 330pF C768 C707 470pF C735 68 R714 470pF CR701 0 33uF C728 0 1uF C771 Vaud SW_B SW_B C730 4700pF 0 1uF C731 10uF C732 C733 C734 10uF Q701 0 1uF 10V C727 VR702 1uF C705 0 33uF C726 C703 470pF 470pF CR706 4 GND INPUT 8 OUTPUT 1 SENSE 2 SHUTDOWN 3 VR714 6 8V RX_AUDIO U708 ...

Page 130: ...USTRATOR DATE ENGINEER DATE PROGRAM DISK MEDIA COMMUNICATIONS DEPT RLSE DWG NO LETTERING SIZE REQUIRES EDITOR DATE CHECKER DATE Illustrator JEDI 1 MEG CONTROLLER 8405774W33 C JWB 5 27 97 O JP MAEPF 26095 O NCN6106C NCN PMCN6153A B AND NCN PMCN6176A CONTROLLER BOARDS PARTS LIST AND COMPONENT LAYOUT DIAGRAMS ...

Page 131: ...Q701 4805128M40 PNP Q703 4880048M01 NPN RESISTOR Fixed Ω 0 0625W unless stated R700 0662057A65 4 7k R701 0662057A56 2k R702 0662057A81 22k R703 0662057A56 2k R704 0662057A41 470 R705 0662057R92 47 5k R706 0662057A56 2k R707 0662057A41 470 R708 709 0662057A56 2k R710 0662057A89 47k R711 0662057A97 100k R712 0662057A56 2k R713 0662057A81 22k R714 0683962T45 68 R715 0662057A97 100k R716 717 0662057A8...

Page 132: ...3300pF C602 0 1uF C713 C709 01uF C798 0 22uF 0 1uF C616 C608 0 1uF C605 0 1uF 01uF C720 470pF C704 NC4 E6 B5 NFILIN NFILOUT C6 NOISHL D D5 RSSIIN F5 VAG A4 VCC B3 HCIDSAB B6 HIENAB C2 ICENAB C4 LODSAB A5 NC B1 NC1 B4 NC2 E5 NC3 D6 EXPBYP C3 EXPIN C1 EXPOUT A2 FFCNT L D4 E3 FFENAB FFI N E4 FFOU T F4 GN D A3 CBUFOUT F2 CFBBYP E2 CLIPREF C5 COMPBYP D2 COMPCAP E1 F3 COMPOUT CPNENAB D1 EXPADJ B2 U601 C...

Page 133: ... Vdd U715 23 A1 A 4 CR702 16 IO4 IO5 17 18 IO6 19 IO7 28 VCC 5 A 14 20 EN_CS 22 EN_OE 27 EN_WE 14 GND 11 IO0 12 IO1 13 IO2 15 IO3 8 A2 7 A3 6 A4 5 A5 4 A6 3 A7 25 A8 24 A9 10 A0 9 A1 21 A10 23 A11 2 A12 26 A13 1 A14 A15_OUT A 2 7 U714 A 15 A 12 A 14 A 8 2 0 1uF C765 C766 10K R732 100K 3 3uF Vdd A 17 A 18 A 19 R711 100K R718 A 7 C744 01uF 4 3 2 1 A14_OUT A15_OUT A 5 A 6 470pF 3 4 5 C748 XIRQ E8 XTA...

Page 134: ... C789 9 470pF J701 1 C791 470pF 470 R805 L705 20 UNSW_B SW_B L703 270nH 5 6 1 4 SW_B 470pF C783 Vdd Vdd L707 25 SW_B UNSW_B Vdd 23 24 J702 20 21 18 19 20 17 SW3POS SYN_SEL TX_DATA UNIV_IO UPCLK VOL_SENSE VOX Vpp ZIF_SEL OPT_SEL1 OPT_SEL 2 PL_RX PL_TX PWR_RST RED_LED ROSC_SEL RSSI RTA0 RTA1 RTA2 RTA3 RXDATA SCK SQ_DET GRN_LED INT_PTT KEY_INT KEY FAIL KID LCD_SEL LG_DTM F LH_DATA KEY FAIL LOCK_DET M...

Page 135: ...PC1 SW_B MECH_SWB UNSW_B R753 CR704 150K R747 Q703 1 47K 3 47K 2 5 6 7 8 4 1 2 3 Vdd U712 22K R738 270nH C770 10uF L704 0 1uF C767 330pF C768 C707 470pF C735 68 R714 470pF CR701 0 33uF C728 0 1uF C771 Vaud SW_B SW_B C730 4700pF 0 1uF C731 10uF C732 C733 C734 10uF Q701 0 1uF 10V C727 VR702 1uF C705 0 33uF C726 C703 470pF 470pF CR706 4 GND INPUT 8 OUTPUT 1 SENSE 2 SHUTDOWN 3 VR714 6 8V RX_AUDIO U708...

Page 136: ...BOOT_SEL UNIVERSAL CONNECTOR MK401 LS401 INT PTT MON SIDE BUTTON 2 SIDE BUTTON 1 EMER 1 2 3 10 1 2 3 4 5 6 7 8 9 10 11 12 18 12 20 17 16 14 15 9 13 3 1 7 2 6 8 14 25 26 24 23 22 11 21 19 10 C401 56pF 4 5 S402 2 1 3 5 IN 3 NEG OUT 4 POS 1 VAR 2 S408 S407 S406 S404 S1 1 S2 4 S4 3 S8 6 S405 SWITCH S401 A 7 8 B C 2 C1 5 16 17 18 15 3 13 11 2 12 10 8 4 7 9 5 6 GND MECH_SWB BUTT3 BUTT2 RTA1 RTA0 RTA2 RE...

Page 137: ...a Online users can access our online catalog at https www motorola com businessonline To register for online access Domestic customers please call 800 814 0601 U S and Canada International customers please go to https www motorola com businessonline and click on Sign Up Now Mail Orders Send written orders to the following addresses Replacement Parts Test Equipment Manuals Crystal Service Items Mot...

Page 138: ...AX Orders FAX orders to the following numbers Radio Products Services Division United States and Canada 1 800 622 6210 1 847 576 3023 International USFGMD Federal Government Orders 1 800 526 8641 For Parts and Equipment Purchase Orders Parts Identification Radio Products Services Division United States and Canada 1 800 422 4210 menu 3 Product Customer Service Customer Response Center Non technical...

Page 139: ...NTN7281A DVP XLNTN7282A DVI XLNTN7283A Circuit Description The Secure Module shown in Appendix Figure 1 operates from two power supplies The first 5 volt supply Vdd is received from the controller board through connector plug P1 pin 2 This Vdd supply is turned on and off with the radio on off switch The second supply UNSW B is received from the controller board through connector Plug P1 pin 1 UNSW...

Page 140: ... Radio Reset Does NOT reset module KEY FAIL 13 Keyloading Signal TX AUDIO 14 Transmit Encrypted Audio KEY INSERT DATA 15 Keyloading Signal DVP WE 16 Keyloading Signal SPI CLK 17 SPI Data Clock SPI TX DATA MOSI 18 SPI Data from Host SPI RX DATA MISO 19 SPI Data to Host EXP INT1 20 SPI Secure Interrupt Request EXP SEL1 21 SPI Secure Slave Select CONT 5V 24 Continuous 5 Volt Regulator Output Not Used...

Page 141: ...od first step in troubleshooting secure operation is simply to replace the suspect Secure Module with a known working module If this does not fix the problem then the original module is probably not the cause of the problem If the new module does fix the problem then the original module must be replaced A complete procedure for troubleshooting this error is listed below 1 Turn the radio off check ...

Page 142: ... but after starting the keyloading process the KVL display indicates X FAIL then check to see if there are transitions on pins 13 15 and 16 of connector P1 on the Secure Module during a keyload 8 8 If there are no transitions on any one of these lines during a keyload check the integrity and continuity of the Expansion Board Connector If it is OK try replacing the Controller Board 9 9 If there are...

Page 143: ...emble the radio according to the reassembly instructions in Section 6 located toward the front of this manual Begin with Reassembly Control Top Front Shield Controls Flex as a unit to Chassis step 2 Update Codeplug Through RSS General Once the secure module is installed the radio s codeplug must be reprogrammed so that the new hardware can be used There will also be some secure options that the us...

Page 144: ...n Holdoff Strapping RX Modulation and Proper Code Detect For trunking channels the only selectable option is Proper Code Detect This can be found by going to the MORE OPTIONS screen F9 from the screen that was used to select secure clear Strapping for trunking channels Secure Retrofit Tuning After installing a secure retrofit board into a radio the secure TX deviation and the secure RX discriminat...

Page 145: ...adjusted Remember to use the new transmit deviation balance procedure outlined in the previous paragraphs before performing the following steps 1 From the SERVICE menu press F2 to select TRANSMITTER alignment 2 Press F8 to select the SECURE TX DEV softpot 3 Press F6 to key the radio on the test frequency The screen will indicate that the radio is transmitting 4 Measure the secure deviation on your...

Page 146: ...dio s front shield Remove the secure module by pulling it out and away from the controller board NOTE The secure module and the controller board connect via a plug and jack located at the opposite corner from the round popple switch Remove the secure module pad as necessary Replacement Installation Perform the disassembly procedure described in the preceding paragraphs Refer to Appendix Figure 2 f...

Page 147: ...Appendix A 9 Appendix Figure 2 Secure Module Location Detail ...

Page 148: ...nly Secure Only Per Channel Conv Scan for Clear or Secure or Both on a particular channel RX Modulation 2 Level Rx Auto Rx 2 Level Rx Per Channel Conv Tells radio to look for 2 4 level signals or 2 level signals only Proper Code Detect Conv Enabled Enabled Disabled Per Channel Conv Enables RX proper code detection Proper Code Detect Trunk Disabled Enabled Disabled Per Channel Trunk Enables RX prop...

Page 149: ...H01KDC9AA1DN VHF 2 F Closed 5 1W NUD7091B NCN6140B NUD7091B NCN6140C F91P 3 H01KDC9AA1DN VHF 2 F Closed 5 1W NUD7091B NCN6140C NUD7091B NCN6140C F91P 3 H01KDC9AA1DN VHF 2 F Closed 5 1W NUD7095B NCN6140C NUD7095B NCN6140C F91P 3 H01KDC9AA1DN VHF 2 F Closed 5 1W PMUD7095B PMCN6140C NUD7095B NCN6140C H01KDC9AA3AN VHF 16 F Closed 5 1W NUD7070A NTN7090A NUD7070D NCN6129B D64W H01KDC9AA3BN VHF 16 F Clos...

Page 150: ... Closed 4 1W NUE7272B NCN6140C NUE7272B NCN6140C F91P 3 H01RDC9AA3DN UHF B1 16 F Closed 4 1W PMUE7272B PMCN6140C NUE7272B NCN6140C H01SDC9AA1AN UHF B2 2 F Closed 4 1W NUE7214A NTN7090A NUE7241D NCN6129B D64W H01SDC9AA1BN UHF B2 2 F Closed 4 1W NUE7241B NTN7092B NUE7241D NCN6129B D64W H01SDC9AA1CN UHF B2 2 F Closed 4 1W NUE7241C NCN6129A NUE7241D NCN6129B D64W H01SDC9AA1CN UHF B2 2 F Closed 4 1W NU...

Page 151: ... D64W H01KDH9PA3AN VHF 16 Ch Front Display NUD7070B NTN7089B NUD7070E NCN6146A D64W H01KDH9PA3AN VHF 16 Ch Front Display NUD7070C NTN7089C NUD7070E NCN6146A D64W H01KDH9PA3AN VHF 16 Ch Front Display NUD7070E NTN7089C NUD7070E NCN6146A D64W H01KDH9PA3AN VHF 16 Ch Front Display NUD7095A NCN6146A NUD7095B NCN6146A F91P 3 H01KDH9PA3AN VHF 16 Ch Front Display NUD7095B NCN6146A NUD7095B NCN6146A F91P 3 ...

Page 152: ...DH9AA7AN VHF 16 Ch Front Display 5 1W NUD7070A NTN7091A NUD7070E NCN6147A D64W H01KDH9AA7AN VHF 16 Ch Front Display 5 1W NUD7070B NTN7091C NUD7070E NCN6147A D64W H01KDH9AA7AN VHF 16 Ch Front Display 5 1W NUD7070C NTN7091C NUD7070E NCN6147A D64W H01KDH9AA7AN VHF 16 Ch Front Display 5 1W NUD7070D NTN7091D NUD7070E NCN6147A D64W H01KDH9AA7AN VHF 16 Ch Front Display 5 1W NUD7070E NTN7091D NUD7070E NCN...

Page 153: ...272B NCN6147A F91P 3 H01RDH9AA7AN UHF B1 16 Ch Front Display 4 1W NUE7272B NCN6147A NUE7272B NCN6147A F91P 3 H01RDH9AA7AN UHF B1 16 Ch Front Display 4 1W NUE7272B NCN6147B NUE7272B NCN6147B F91P 3 H01RDH9AA7AN UHF B1 16 Ch Front Display 4 1W PMUE7272B PMCN6147B NUE7272B NCN6147B H01SDD9AA4AN UHF B2 48 F Top Display 4 1W NUE7214A NCN6111AU HF Only NUE7232C NCN6147A D64W H01SDD9AA4AN UHF B2 48 F Top...

Page 154: ...NCN6147A D64W H01UCD6AA4AN 800MHz 48 F Top Display 4 1W NUF6394B NTN7091D NUF6394B NCN6147A D64W H01UCD6AA4AN 800MHz 48 F Top Display 4 1W NUF6498A NCN6147A NUF6498B NCN6147A F91P 3 H01UCD6AA4AN 800MHz 48 F Top Display 4 1W NUF6498B NCN6147A NUF6498B NCN6147A F91P 3 H01UCD6AA4AN 800MHz 48 F Top Display 4 1W NUF6500D NCN6147B NUF6500D NCN6147B F91P 3 H01UCD6AA4AN 800MHz 48 F Top Display 4 1W PMUF65...

Page 155: ...B NUD7095B NCN6150B H01KDF9PW1AN VHF 16 Mode Front Display Limited Keypad 5 1W NUD7070A NTN7091A NUD7070E NCN6150A D64W H01KDF9PW1BN VHF 16 Mode Front Display Limited Keypad 5 1W NUD7070B NLD8897A NUD7070E NCN6150A D64W H01KDF9PW1BN VHF 16 Mode Front Display Limited Keypad 5 1W NUD7070C NTN7620D NUD7070E NCN6150A D64W H01KDF9PW1BN VHF 16 Mode Front Display Limited Keypad 5 1W NUD7070D NTN7620E NUD...

Page 156: ...150A D64W H01RDD9PW1BN UHF B1 16 Mode Top Display 4 1W NUE7231C NTN7620E NUE7231C NCN6150A D64W H01RDD9PW1BN UHF B1 16 Mode Top Display 4 1W NUE7272A NCN6150A NUE7272B NCN6150A F91P 3 H01RDD9PW1BN UHF B1 16 Mode Top Display 4 1W NUE7272B NCN6150A NUE7272B NCN6150A F91P 3 H01RDD9PW1BN UHF B1 16 Mode Top Display 4 1W NUE7272B NCN6150B NUE7272B NCN6150B F91P 3 H01RDD9PW1BN UHF B1 16 Mode Top Display ...

Page 157: ... NUE7272B NCN6150B H01SDD9PW1AN UHF B2 16 Mode 4 1W NUE7214A NTN7091A NUE7232C NCN6150A D64W H01SDD9PW1BN UHF B2 16 Mode 4 1W NUE7232B NTN7620C NUE7232C NCN6150A D64W H01SDD9PW1BN UHF B2 16 Mode Top Display 4 1W NUE7232C NTN7620C NUE7232C NCN6150A D64W H01SDD9PW1BN UHF B2 16 Mode Top Display 4 1W NUE7232C NTN7620E NUE7232C NCN6150A D64W H01SDD9PW1BN UHF B2 16 Mode Top Display 4 1W NUE7273A NCN6150...

Page 158: ...B NCN6150A NUE7273B NCN6150A F91P 3 H01SDH9PW1BN UHF B2 16 Mode Front Display Full Keypad4 1W NUE7273B NCN6150B NUE7273B NCN6150B F91P 3 H01SDH9PW1BN UHF B2 16 Mode Front Display Full Keypad4 1W PMUE7273B PMCN6150 B NUE7273B NCN6150B H01UCD6PW1AN 800MHz 16 Mode 3W NUF6410A NTN7091A NUF6410B NCN6150A D64W H01UCD6PW1BN 800MHz 16 Mode 3W NUF6410B NTN7620C NUF6410B NCN6150A D64W H01UCD6PW1BN 800MHz 16...

Page 159: ...10B NTN7620E NUF6410B NCN6150A D64W H01UCH6PW1BN 800MHz 16 Mode Front Display Full Keypad 3W NUF6500A NCN6150A NUF6500B NCN6150A F91P 3 H01UCH6PW1BN 800MHz 16 Mode Front Display Full Keypad 3W NUF6500B NCN6150A NUF6500B NCN6150A F91P 3 H01UCH6PW1BN 800MHz 16 Mode Front Display Full Keypad 3W NUF6500D NCN6150B NUF6500D NCN6150B F91P 3 H01UCH6PW1BN 800MHz 16 Mode Front Display Full Keypad 3W PMUF650...

Page 160: ...99D NCN 6153A NUF6499D NCN 6153A F91P 3 H01WCF4PW1CN 900MHz 16 Mode Front Display Limited Keypad 2 4W Typ 2 9W Max NUF6499D NCN 6153B NUF6499D NCN 6153B F91P 3 H01WCF4PW1CN 900MHz 16 Mode Front Display Limited Keypad 2 4W Typ 2 9W Max PMUF6499D PMCN 6153B NUF6499D NCN 6153B H01WCH4PW1AN 900MHz 16 Mode 2 4W Typ 2 9W Max NUF6395A NTN7093A NUF6395C NCN 6153A D64W H01WCH4PW1BN 900MHz 16 Mode 2 4W Typ ...

Page 161: ...d 5 1W NUD7095B NCN6147B NUD7095B NCN6147B F91P 3 H01KDC9DB3AN MTX838 VHF 16 Mode Closed 5 1W PMUD7095 B PMCN6147 B NUD7095B NCN6147B H01KDD9DB4AN MTX838 VHF 99 Mode Trunked 5 1W NUD7085A NTN7857A NUD7085E NCN6147A D64W H01KDD9DB4AN MTX838 VHF 99 Mode Trunked 5 1W NUD7085B NTN7857C NUD7085E NCN6147A D64W H01KDD9DB4AN MTX838 VHF 99 Mode Trunked 5 1W NUD7085B NTN7857C NUD7085E NCN6147A D64W H01KDD9D...

Page 162: ...H01KDH9DB7AN MTX838 VHF 160 Mode Trunked 5 1W NUD7085B NTN7512C NUD7085E NCN6147A D64W H01KDH9DB7AN MTX838 VHF 160 Mode Front Display Full Keypad Trunked 5 1W NUD7085C NTN7512D NUD7085E NCN6147A D64W H01KDH9DB7AN MTX838 VHF 160 Mode Front Display Full Keypad Trunked 5 1W NUD7085E NTN7512D NUD7085E NCN6147A D64W H01KDH9DB7AN MTX838 VHF 160 Mode Front Display Full Keypad Trunked 5 1W NUD7096A NCN614...

Page 163: ...DD9DB4AN MTX838 UHF B1 99 Mode Top Display Trunked 4 1W NUE7274A NCN6147A NUE7274B NCN6147A F91P 3 H01RDD9DB4AN MTX838 UHF B1 99 Mode Top Display Trunked 4 1W NUE7274D NCN6147A NUE7274B NCN6147A F91P 3 H01RDD9DB4AN MTX838 UHF B1 99 Mode Top Display Trunked 4 1W NUE7272B NCN6147B NUE7272B NCN6147B F91P 3 H01RDD9DB4AN MTX838 UHF B1 99 Mode Top Display Trunked 4 1W PMUE7272 B PMCN6147 B NUE7272B NCN6...

Page 164: ...N6147A F91P 3 H01RDH9DB7AN MTX838 UHF B1 160 Mode Front Display Full Keypad Trunked 4 1W NUE7272B NCN6147B NUE7272B NCN6147B F91P 3 H01SDC9DB3AN MTX838 UHF B2 16 Mode Trunked 4 1W NUE7241A NTN7857A NUE7241D NCN6147A D64W H01SDC9DB3AN MTX838 UHF B2 16 Mode Trunked 4 1W NUE7241B NTN7857C NUE7241D NCN6147A D64W H01SDC9DB3AN MTX838 UHF B2 16 Mode Closed Trunked 4 1W NUE7241C NTN7857D NUE7241D NCN6147A...

Page 165: ...8 UHF B2 160 Mode Front Display Full Keypad Trunked 4 1W NUE7275A NCN6147A NUE7275B NCN6147A F91P 3 H01SDH9DB7AN MTX838 UHF B2 160 Mode Front Display Full Keypad Trunked 4 1W NUE7275B NCN6147A NUE7275B NCN6147A F91P 3 H01SDH9DB7AN MTX838 UHF B2 160 Mode Front Display Full Keypad Trunked 4 1W NUE7275B NCN6147B NUE7275B NCN6147B F91P 3 H01UCC6DB3AN MTX8000 800MHz 16 Mode Trunked Type I 3W NUF6423A N...

Page 166: ... Keypad Trunked 3W NUF6423B NTN7512D NUF6423B NCN6147A D64W H01UCF6DB5AN MTX8000 800MHz 160 Mode Front Display Limited Keypad Trunked 3W NUF6501A NCN6147A NUF6501B NCN6147A F91P 3 H01UCF6DB5AN MTX8000 800MHz 160 Mode Front Display Limited Keypad Trunked 3W NUF6501B NCN6147A NUF6501B NCN6147A F91P 3 H01UCF6DB5AN MTX8000 800MHz 160 Mode Front Display Limited Keypad Trunked 3W NUF6500D NCN6147B NUF65...

Page 167: ...00MHz 16 Mode Closed Trunked 2 4W Typ 2 9W Max NUF6502B NCN6153A NUF6502B NCN6153A F91P 3 H01WCC4DB3AN MTX9000 900MHz 16 Mode Closed Trunked 2 4W Typ 2 9W Max NUF6499D NCN6153A NUF6499D NCN6153A F91P 3 H01WCC4DB3AN MTX9000 900MHz 16 Mode Closed Trunked 2 4W Typ 2 9W Max NUF6499D NCN6153B NUF6499D NCN6153B F91P 3 H01WCC4DB3AN MTX9000 900MHz 16 Mode Closed Trunked 2 4W Typ 2 9W Max PMUF6499 D PMCN61...

Page 168: ...7513C NUF6424B NCN6153A D64W H01WCH4DB7AN MTX9000 900MHz 160 Mode Front Display Full Keypad Trunked 2 4W Typ 2 9W Max NUF6424B NTN7513D NUF6424B NCN6153A D64W H01WCH4DB7AN MTX9000 900MHz 160 Mode Front Display Full Keypad Trunked 2 4W Typ 2 9W Max NUF6502A NCN6153A NUF6502B NCN6153A F91P 3 H01WCH4DB7AN MTX9000 900MHz 160 Mode Front Display Full Keypad Trunked 2 4W Typ 2 9W Max NUF6502B NCN6153A NU...

Page 169: ......

Page 170: ...ogo are registered in the U S Patent and Trademark Office All other product or service names are the property of their respective owners Motorola Inc 2003 All rights reserved Printed in U S A Motorola Inc 8000 West Sunrise Boulevard Ft Lauderdale FL 33322 ...

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