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Motorola MPx200 Service Manual

Step 14: Use a tweezers or a knife to remove 4 screw caps from Case-B.
Screw caps can’t be recycled.

Confidential

Step 15: Remove the 4 screws from Case-B.

CMCS Proprietary & Confidential

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Summary of Contents for MPx200

Page 1: ...CMCS Proprietary Confidential Date 2003 11 28 Motorola MPx200 Service Manual Rev 4 0 ...

Page 2: ...e or computer language in any form or by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior written permission of Chi Mei Communication Systems Inc ALL INFORMATION IS PROVIDED BY CMCS ON AN AS IS BASIS ONLY CMCS PROVIDES NO REPRESENTATIONS AND WARRANTIES EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE MERCHANTABIL...

Page 3: ... 1 TEST EQUIPMENT AND TOOLS 9 Confidential CHAPTER 4 MECHANICAL EXPLODED DIAGRAM OF MPX200 19 3 2 PC UPGRADEWIZARD 9 3 3 INITIAL INSPECTION 16 3 4 LEVEL 1 AND LEVEL 2 REPAIR 16 CHAPTER 5 DISASSEMBLY AND ASSEMBLY TIPS 20 5 1 LEVEL 1 DISASSEMBLY 21 5 2 LEVEL 1 ASSEMBLY 23 5 3 LEVEL 2 DISASSEMBLY 25 5 4 LEVEL 2 ASSEMBLING 37 CHAPTER 6 SPARE PART LIST 48 1 CMCS Proprietary Confidential ...

Page 4: ...ace This service manual is designed for experienced technicians to support basic servicing on Motorola MPx200 It consists product specification configuration level 1 and level 2 troubleshooting and disassembly of MPx200 CMCS Proprietary Confidential ...

Page 5: ... 16 voices Image Sound Personalization Multimedia Messaging MMS Overview Microsoft Smart Phone 2002 Messaging SMS Email MSN Messenger Telephony Contacts Calendar Tasks ActiveSnyc Internet Explore Web and WAP Browser Media Player Game General Style Clam Shell Size 89 x 48 x 27mm 98cc Weight 117 8g OS Microsoft Smart Phone 2002 Processor TI OMAP Available Storage 10 MB Features Specifications Batter...

Page 6: ...16 bit 65K colors Display Type Monochrome STN Size 80 x 48 pixels 0 8 inch Input ITU T Numeric Keypad Send End Numeric Input 0 9 or Characters A Z a z supported Two Soft Keys Five Navigation Key Dedicated HOME RETURN Key Smart Input T9 Speaker dependent Voice Recognitions Jag Dial Vol up down Recorder Phone Mobile Originated and Terminated Call Speakerphone SIM Manager Phonebook in SIM Speed Diall...

Page 7: ...orted Images and Sounds Supported but Frames on a Web Page is NOT Supported Media Player Supported File Format MP3 mp3 and Windows Media asf asx wax wm wma wmv wmx wvx Supported Codecs Media Audio Video Codec MP3 Microsoft MPEG 4 and ISO MPEG 4 Connectivity USB 1 1 Client Infrared Serial IrDA SIR Synchronization Synchronizing Information Inbox Contacts Calendar Tasks PC Applications ActiveSync Bea...

Page 8: ...Motorola MPx200 Service Manual Chapter 2 Configuration 2 1 Front Confidential External Display Handstrap Hole Speaker Sync charger socket Memory card slot CMCS Proprietary Confidential ...

Page 9: ...Motorola MPx200 Service Manual 2 2 Side Confidential Handset Socket 7 CMCS Proprietary Confidential ...

Page 10: ... 3 Open Confidential Main Display Direction Key Soft Key End Button Action Button Soft Key Back Button Talk Button Keypad Pound Key Jog Dial Home Button Power Button Infrared port Microphone Asterisk Key CMCS Proprietary Confidential ...

Page 11: ...n application that lets engineers to re download Smartphone on the local system The main function of PC UpgradeWizard is to update newest software version PC UpgaradeWizard works on Windows 2000 and Window XP 3 2 1 Install PC UpgaradeWizard Double click the PC UpgradeWizard setup file and follow the instruction to install the PC Suite PC UpgradeWizard Package 9 CMCS Proprietary Confidential ...

Page 12: ...Motorola MPx200 Service Manual Confidential Choose your destination directory to setup then press Next button Press Next for starting copying files CMCS Proprietary Confidential ...

Page 13: ... process Confidential 3 2 2 Installation of USB driver for Handset Power off the Smartphone Hold the left direction key then plug in the USB cable Windows 2000 should launch a splash that indicates that a new USB device is found 11 CMCS Proprietary Confidential ...

Page 14: ... 2 3 Starting PC UpgaradeWizard Connect the smartphone via USB cable Then Simply execute the PC UpgradeWizard UpgradeWizard exe to start up application and the following screen will come out Confidential CMCS Proprietary Confidential ...

Page 15: ...Motorola MPx200 Service Manual Confidential Release the left key when the mobile has been found Browse the directory to select the files to download 13 CMCS Proprietary Confidential ...

Page 16: ...torola MPx200 Service Manual Confidential Click OK bottom after selecting the IMG to proceed the job The process events will be displayed include process status and messages CMCS Proprietary Confidential ...

Page 17: ...Motorola MPx200 Service Manual Click Finish to complete the download Confidential If any error occurs during process error messages will show on the screen 15 CMCS Proprietary Confidential ...

Page 18: ...tery 1 Charging the battery 2 Replace a new one 2 Earphone can t work The earphone is damaged Replace an earphone set 3 Battery Door damage Scratch or damage Replace a new battery door Level 2 Repair Unscrew the phone but no PCBA repair needed Item Failure Description Root cause Repaired process 1 Keypad doesn t function Keypad bottom short 1 Using alcohol to wipe the keypad metal dome 2 Replace a...

Page 19: ...s Main LCD scratch Replace new Lens Main LCD and Adhesive Main LCD 2 Lens Secondary LCD scratch Replace new Lens Secondary LCD Adhesive Secondary LCD and Sponge Secondary LCD 3 Case A B C or D scratch Replace with new Case A B C or D Referring to Chapter 6 Disassembly and Assembly Tips 4 Key power Cover SD card Socket Cover Audio Jack Cover I O Lens IrDA Name plate Any of these mechanical parts ar...

Page 20: ...Motorola MPx200 Service Manual Confidential CMCS Proprietary Confidential ...

Page 21: ...Motorola MPx200 Service Manual Chapter 4 Mechanical Exploded Diagram of MPx200 Confidential 19 CMCS Proprietary Confidential ...

Page 22: ...l devices Precautions Please use tools appropriate to the specification set disassembly Do not press the unreasonable force at disassembly The set may be damaged A screwdriver is needed to assemble or disassemble the MPx200 s Case A Case B Case C and Case D We should use electrical screwdriver with TORX T5 head Please notice that the torque is 1 5 Kg cm Confidential Electrical screwdriver with tor...

Page 23: ...00 Service Manual 5 1 Level 1 Disassembly Step 1 Push the battery latch downward at the position illustrated in the photo Confidential Step 2 Remove battery cover completely Battery 21 CMCS Proprietary Confidential ...

Page 24: ...Motorola MPx200 Service Manual Confidential Step 3 Press the surface of battery illustrated in the photo by finger Step 4 Remove battery completely Battery CMCS Proprietary Confidential ...

Page 25: ...assemble the battery and battery cover 5 2 Level 1 Assembly Step1 Insert the battery with a small angle into the handset Notice that the 2 hooks at the front of the battery must be insert into the corresponding holes of case at first 23 CMCS Proprietary Confidential ...

Page 26: ...la MPx200 Service Manual Confidential Step 2 Press the battery downward Step 3 Put battery cover upon Case D at the position The gap between battery cover and Case C is about 2mm CMCS Proprietary Confidential ...

Page 27: ... battery cover forward and hear a click sound to make sure the latch of battery cover can lock Case D Thus complete the assembly process Push 5 3 Level 2 Disassembly Step 1 Remove 4 screws illustrated in the photo by screwdriver 25 CMCS Proprietary Confidential ...

Page 28: ...ep 2 Press the specified point of Case D above the Case C s hook outward strenuously by screwdriver and pull Case D upward Do same action to the opposite side dotted line circle Step 3 Open Case D by pulling it upward CMCS Proprietary Confidential ...

Page 29: ...Motorola MPx200 Service Manual Confidential Step 4 Remove the Case D as shown in the photo Step 5 Release the FPC connector from PCB Case 27 CMCS Proprietary Confidential ...

Page 30: ...Motorola MPx200 Service Manual Confidential Step 6 Remove PCB from Case C Step 7 Remove keypad from Case C CMCS Proprietary Confidential ...

Page 31: ...Motorola MPx200 Service Manual Confidential Step 8 Remove power key from Case C Power Key Step 9 Remove Lens IrDA from Case C IrDA Lens IrDA 29 CMCS Proprietary Confidential ...

Page 32: ...rola MPx200 Service Manual Confidential Step 10 Use a tweezers to remove microphone from Case C Tweezer Microphone Step 11 Remove Audio Jack Cover from Case D Audio Jack cover CMCS Proprietary Confidential ...

Page 33: ... Service Manual Confidential Step 12 Remove the SD Card Socket cover from the Case D SD Card socket cover Step 13 Press battery connector by screwdriver and remove it Battery connector 31 CMCS Proprietary Confidential ...

Page 34: ...ola MPx200 Service Manual Step 14 Use a tweezers or a knife to remove 4 screw caps from Case B Screw caps can t be recycled Confidential Step 15 Remove the 4 screws from Case B CMCS Proprietary Confidential ...

Page 35: ... Service Manual Confidential Step 16 Separated Case A and Case B by fingernail Step 17 Unlock the hook at the position illustrated in the photo and remove Case A from Case B completely 33 CMCS Proprietary Confidential ...

Page 36: ...Motorola MPx200 Service Manual Confidential Step 18 Remove FPC connector from LCM Step 19 Use a tweezers to open the connector on LCM illustrated in the photo CMCS Proprietary Confidential ...

Page 37: ...Motorola MPx200 Service Manual Confidential Step 20 Use a tweezers to remove FPC from the connector on LCM Step 21 Remove LCM from Case B completely 35 CMCS Proprietary Confidential ...

Page 38: ...ve FPC from Case B and Case C completely when the angle between the cases are about 100 Confidential About 100 Step 23 Remove vibrator from the Case B If there is a plastic tape on the magnet please don t remove it CMCS Proprietary Confidential ...

Page 39: ...x200 Service Manual Step24 Remove receiver from Case B Confidential Receiver 5 4 Level 2 Assembling Step 1 Insert battery connector into the specified hole illustrated in the photo 37 CMCS Proprietary Confidential ...

Page 40: ...Motorola MPx200 Service Manual Step 2 Place SD card socket cover into Case D Confidential SD card socket cover Step 3 Place audio jack cover into Case D Audio jack cover CMCS Proprietary Confidential ...

Page 41: ...the cave of Case B and Case C when the angle between the cases are about 100 Notice that the white dot symbol is located at the Case B side Confidential Dot symbol About 100 Step 5 Place IrDA lens into the Case C IrDA Lens 39 CMCS Proprietary Confidential ...

Page 42: ...Motorola MPx200 Service Manual Step 6 Place power key into the Case C Confidential Power key Step 7 Put microphone into the hole of Case C CMCS Proprietary Confidential ...

Page 43: ...Motorola MPx200 Service Manual Confidential Step 8 Place keypad on the Case C Keypad Step 9 Place PCB on the Case C 41 CMCS Proprietary Confidential ...

Page 44: ...Motorola MPx200 Service Manual Step 10 Assemble FPC connector to PCB Confidential Step 11 Assemble Case D and Case C CMCS Proprietary Confidential ...

Page 45: ...Motorola MPx200 Service Manual Confidential Step 12 Fasten the 4 screws illustrated in photo with screwdriver Step 13 Place receiver on Case B 43 CMCS Proprietary Confidential ...

Page 46: ...Motorola MPx200 Service Manual Confidential Step 14 Put vibrator into the hole of Case B Vibrator Step 15 Place LCM on the Case B CMCS Proprietary Confidential ...

Page 47: ...Motorola MPx200 Service Manual Confidential Step 16 Mate FPC connector to LCM Step 17 Mate the FPC to PCB connector 45 CMCS Proprietary Confidential ...

Page 48: ... MPx200 Service Manual Step 18 Assemble Case A to Case B by hooking the point which at the front side Confidential Step 19 Fasten the 4 screws illustrated in photo with screwdriver CMCS Proprietary Confidential ...

Page 49: ...Motorola MPx200 Service Manual Confidential Step 20 Assemble 4 new screw caps on the holes of Case B 47 CMCS Proprietary Confidential ...

Page 50: ...t Including Antenna Triband 1 7 MEBEN71002B CAP SCREW_SILICON RUBBER 4 8 20BENB00001 Battery External Cover M mark 1 9 MEBEN01004B Cover I O_TPU 1 10 MEBEN01005B Cover SD Card Socket_TPU 1 11 MEBEN01006B Cover Audio Jack_TPU 1 12 MEBEN51002B KEY POWER 1 13 MEBEN08001B Lens IrDA_PC 1 14 MEBEN07001B Key Pad 1 15 MEBEN16001A METAL DOME EL MODULE_Metal Dome Pet Layer 1 16 W6401160420 SCREW 8 17 MEBEN1...

Page 51: ...FPT22030 Microphone 1 25 MEBEN33002B Sponge Secondary LCD 1 26 MEBEN05001A Name Plate 1 27 MEBEN84001B Adhesive Main LCD 1 28 MEBEN84002B Adhesive Secondary LCD 1 29 PKBEN15005A Label Spec for North America_SUG3562AA 1set of 5000 pcs 1 30 PKBEN15006A Label Spec for EMEA_SUG3104AA 1set of 5000 pcs 1 31 PKBEN15012A Label Spec for HK_SUG3687AA_SE7910AE7B1 1set of 5000 pcs 1 32 PKWAG15001A Label Britt...

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