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MotorGuide TOUR 109, Operation Maintenance Installation Warranty Manual

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MotorGuide TOUR 109 Operation Maintenance Installation Warranty Manual Download Page 1

Operation

Maintenance

Installation

Warranty

Manual

© 2020 Mercury Marine

Tour Pro 82/Tour Pro 109

8M4003879 

 

 

 

120

eng

Summary of Contents for TOUR 109

Page 1: ...Operation Maintenance Installation Warranty Manual 2020 Mercury Marine Tour Pro 82 Tour Pro 109 8M4003879 120 eng...

Page 2: ...eng...

Page 3: ...Directive 2012 19 EU WEEE directive are compliant with the WEEE marking requirement Such products are marked with the crossed out wheelie bin WEEE symbol shown below in accordance with European Stand...

Page 4: ...orGuide whose policy is one of continued improvement reserves the right to discontinue models at any time to change specifications designs methods or procedures without notice and without incurring ob...

Page 5: ...Safety Message 4 Safe Boating Suggestions 4 Product Overview Box Contents 6 Tour Pro 82 Tour Pro 109 MotorGuide Trolling Motor 9 Specifications 10 Wiring and Battery Information Wiring and Battery In...

Page 6: ...28 Stowing the Trolling Motor 29 Deploying the Trolling Motor 30 Adjusting the Trolling Motor Depth 32 Directional Indicator 33 Pinpoint GPS Overview 34 Operating the Pinpoint GPS System 40 Speed Cont...

Page 7: ...SSION TO JURISDICTION ANY LEGAL SUIT ACTION OR PROCEEDING ARISING OUT OF OR RELATING TO THIS MERCURY MARINE LIMITED WARRANTY OR THE TRANSACTIONS CONTEMPLATED HEREBY SHALL BE INSTITUTED IN THE COURT OF...

Page 8: ...r damage caused by improper installation set up preparation or previous service or repair errors 4 Warranty coverage is available only to customers that purchase from a dealer authorized by MotorGuide...

Page 9: ...Service Repair electric trolling motors are NOT warranted Service Repair motor denotes a trolling motor sold by MotorGuide that may be used but has been inspected and may have had minor repairs Origi...

Page 10: ...be people in the water WHILE THE BOAT IS STATIONARY WARNING A spinning propeller a moving boat or any solid device attached to the boat can cause serious injury or death to swimmers Stop the trolling...

Page 11: ...have an unobstructed view particularly to the front No passengers load or fishing seats should block the operators view when operating the boat Underwater hazards Reduce speed and proceed with cautio...

Page 12: ...a b c d e f g i j k l m n o q r s h p t u v w 70276 PRODUCT OVERVIEW 6 eng...

Page 13: ...g spacers g 4 Mounting screws h 1 Bounce buster assembly i 1 Mount j 1 Gas spring k 2 Cable routing clips l 1 Tie down strap m 2 Allen screws n 2 Plastic retaining washers o 1 T20 Torx bit p 1 Self ta...

Page 14: ...y and installation of the motor 1 Drill 2 6 mm 1 4 in drill bit 3 P3 screwdriver 4 11 mm 7 16 in wrench 5 6 mm 1 4 in Allen wrench 6 13 mm 1 2 in wrench optional bounce buster 7 4 mm 5 32 in Allen wre...

Page 15: ...l d HD universal sonar cable some models e Stow deploy handle f Speed control knob g Foot pedal h NMEA 2000 cable i Momentary on button j Anchor button k Heading lock button l Prop on button m LED das...

Page 16: ...Length TR Pro 82 45 82 24 V Digital Variable Forward No Yes 114 3 cm 45 in TR Pro 109 45 109 36 V Digital Variable Forward No Yes 114 3 cm 45 in TR Pro 82 45 HD SNR 82 24 V Digital Variable Forward Y...

Page 17: ...inals Route the trolling motor wires on the opposite side of the boat from other boat wiring Connect boat accessories directly to the main engine battery Do not charge the trolling motor batteries whi...

Page 18: ...remain in or around the battery for several hours after it has been charged Sparks or flames can ignite this gas and cause an internal explosion which may shatter the battery The following precautions...

Page 19: ...mended voltage specifications can cause product damage Do not exceed the maximum supply voltage IMPORTANT Refer to the decal on the head of the trolling motor to determine the voltage requirements of...

Page 20: ...amp good or 60 amp best manual reset circuit breaker in line with the trolling motor power cable positive lead and the trolling motor battery C positive terminal 3 Connect the positive trolling motor...

Page 21: ...onnect the battery cables to the engine starting or accessory battery 36 volt battery connection a Power cables to trolling motor b Manual reset circuit breaker c Jumper wire not supplied d Negative b...

Page 22: ...70055 2 Rest the mount on a level elevated surface such as a workbench 3 Remove the steering assembly from the packaging 4 Remove the plastic latch spacer from the mount a Latch spacer b Mount 5 Remo...

Page 23: ...nd the steering system 8 Lower the steering assembly onto the mount vertically from above while aligning the keyways and the alignment keys a Keyway b Alignment keyway IMPORTANT Be certain the top of...

Page 24: ...eakaway housing aligned with the top of the mount Trolling Motor Installation IMPORTANT It is recommended that the motor be mounted as far forward on the boat as possible Make sure there is nothing ob...

Page 25: ...ounting bolts are required to mount the trolling motor to the boat Spread the mounting bolts as far apart as practical for the most secure mounting 3 Place the trolling motor on the surface of the boa...

Page 26: ...oard side cover IMPORTANT Use a countersink drill bit or a larger drill bit to countersink the holes on fiberglass boats to prevent cracking 4 Drill the mounting holes with a 7 mm 1 4 in diameter dril...

Page 27: ...tion for the foot pedal with the trolling motor deployed and in the stowed position Ensure that there are no obstructions beneath the boat deck that would interfere with the mounting screws such as bu...

Page 28: ...trolling motor can inadvertently deploy which at planning speed could result in catastrophic failure of the trolling motor Check that the stow latch fully engages after installation of the bounce bus...

Page 29: ...NOTE The bounce buster will loosen if not fully seated in the bounce buster pocket 7 Using the non assembled end of the bounce buster slide the bounce buster into the bounce buster pocket 8 Use a penc...

Page 30: ...engaged by lifting up on the 360 breakaway without the use of the stow deploy handle If the stow latch is engaged the mount will not release If mount releases repeat Step 9 until Step 10 can be verif...

Page 31: ...hartplotter integration connecting Tour Pro via a NMEA 2000 network will enable on screen control and motor status by using the Pinpoint GPS features such as Anchor Lock Jog Heading Lock Cruise Contro...

Page 32: ...the T Connector if it is the last T in a NMEA 2000 network Connecting the Sonar Display to the Trolling Motor NOTE This procedure applies only to models equipped with integrated HD universal sonar Th...

Page 33: ...m Sonar Adapter Cable 8M4004180 MotorGuide 15 HD Universal Sonar Extension Cable 8M4004245 Reducing Sonar Transducer Interference Sonar transducers can be affected by interference such as radio freque...

Page 34: ...e intended to be used with externally routed trolling motor accessories that require cables to be routed on the outside of the shaft of the motor and alongside the mount for a seamless installation on...

Page 35: ...serious injury or death Never start or operate the motor out of water CAUTION Moving parts such as hinges and pivot points can cause serious injury Keep away from moving parts when stowing deploying o...

Page 36: ...p c Buckle d Composite column e Motor 5 Position the tie down strap over the composite column and through the buckle Pull it tight then secure the hook and loop backing together to secure the motor to...

Page 37: ...or lowering the motor 1 Release the tie down strap that is securing the composite shaft to the mount 2 Firmly grasp the stow deploy handle 3 Pull the latch stow deploy handle to disengage the stow lat...

Page 38: ...r performance in various water depths and wave conditions IMPORTANT When adjusting the motor depth ensure that the propeller blades are fully submerged 15 30 cm 6 12 in below the water surface to avoi...

Page 39: ...l Indicator The indicator provides directional information at a glance 1 To make a right turn press the toe down The motor steers the boat to the right 2 To forward direction place the foot pedal in n...

Page 40: ...foot pedal in neutral position d Left turn heel down Pinpoint GPS Overview TROLLING MOTOR INSTALLATION GUIDELINES This section covers important guidelines for your Tour Pro trolling motor Refer to the...

Page 41: ...or northern polar extremes like Alaska and northern Canada CAUTION Avoid injury or property damage due to unintended operation Certain objects especially magnetic metal objects such as anchors can af...

Page 42: ...ecting the power cables press and hold the left arrow button and right arrow button on the handheld remote at the same time The trolling motor will emit a low tone to confirm that the handheld remote...

Page 43: ...turn c Manual mode d 3 button e 1 button IMPORTANT A fixed GPS position is required to complete the mounting angle calibration The Pinpoint GPS system will emit an audible tone once it has acquired a...

Page 44: ...alibration is completed at the factory It should be repeated at the time of installation if the Pinpoint GPS system is not performing as expected or if you have traveled a long distance from the last...

Page 45: ...ass calibration with the boat in the water verify that you are in a location where your trolling motor and primary propulsion engine will not hit bottom or other obstructions 3 Press and hold the manu...

Page 46: ...any obstructions while turning IMPORTANT Stay a safe distance away from the propeller when the trolling motor is in an operational mode WARNING Rotating propellers can cause serious injury or death Ne...

Page 47: ...olling motor is powered up and deployed it is immediately capable of operating as a conventional trolling motor The trolling motor will require between 30 seconds to 10 minutes to acquire a fixed GPS...

Page 48: ...fault mode after power up and also if the GPS signal is lost while in a GPS operating mode If the GPS signal is lost the GPS indicator light will turn off The trolling motor will emit one beep to indi...

Page 49: ...o beep tone when it reaches the 100 or 0 speed level The trolling motor will emit a two beep tone if the user tries to increase or decrease the motor speed beyond its limits OPERATING IN ANCHOR MODE A...

Page 50: ...ice attached to the boat can cause serious injury or death to swimmers Stop the trolling motor immediately whenever anyone in the water is near your boat a Anchor mode b Manual mode 70336 Anchor butto...

Page 51: ...e fixed GPS position at the moment that the button was pressed The trolling motor will emit one ascending chirp to indicate its status in anchor mode and the GPS status indicator light will blink slow...

Page 52: ...or example pressing the button once will move the anchor position forward of the bow by five feet CAUTION Avoid injury or property damage due to unintended operation Certain objects especially magneti...

Page 53: ...osition press and release the desired memory button The trolling motor will emit an ascending chirp to indicate that a stored anchor position has been retrieved If the selected anchor position button...

Page 54: ...ed anchor position HEADING LOCK MODES OF OPERATION The Pinpoint GPS system is capable of operating in two different heading lock modes These modes are Heading lock course mode default mode Heading loc...

Page 55: ...oat traveling in heading lock compass mode trolling motor maintains a constant heading boat drifts with the wind tide and current Both heading lock modes offer advantages to the angler You can tailor...

Page 56: ...is the default heading lock mode WARNING Avoid serious injury from colliding with other boats running aground or striking objects in the water The Pinpoint GPS system cannot detect other boats shallo...

Page 57: ...use the heel toe operation of the foot pedal to navigate around obstacles In extreme current or wind conditions it may be necessary to increase the motor speed to maintain the desired heading To exit...

Page 58: ...ing motor will lock in the trolling motor s compass heading and drive the boat along that heading The boat will drift with the wind tide and current but the trolling motor will maintain a constant com...

Page 59: ...n the handheld remote or foot pedal The trolling motor will emit an ascending chirp indicating it s status in heading lock course mode IMPORTANT To operate heading lock compass mode for the first time...

Page 60: ...held remote or by holding the momentary button down on the foot pedal while steering the foot pedal toe down on the foot pedal toe down to steer right or heel down to steer left The trolling motor wil...

Page 61: ...mode Storing and Overwriting a Route A route can be stored from any mode by pressing the route record button The trolling motor will emit a tone when the route record button is pressed Once the route...

Page 62: ...tween your current position and the recalled route The system will recall a stored route even if obstructions are present If obstructions are encountered navigate around them by operating in manual mo...

Page 63: ...lose to the trolling motor and use care when operating the trolling motor in a GPS guided mode When recalling a stored route the trolling motor will navigate to the nearest point on the route then tra...

Page 64: ...trol While in heading lock mode or route recall mode you can set the cruise control by pressing the cruise control button The trolling motor will emit one chirp to indicate that the cruise control has...

Page 65: ...io modes provide audible confirmation of selected modes speeds and button selections a Manual mode b 1 button c 2 button d 3 button Audio mode 1 can be selected by pressing and holding the manual mode...

Page 66: ...entary propeller None Record Route Enable Tone Yes Yes Record Route Save Tone Yes Yes Recall Route Enable Chirp up Yes Yes Recall Route Disable Chirp down Yes Yes Reach End of Route Chirp up Yes Yes H...

Page 67: ...corner of the foot pedal The momentary switch works in conjunction with the on off pedal switch when it is in the pedal position When the momentary switch is pressed the motor will run at the selecte...

Page 68: ...5 2 3 5 Most resistance heavier feel TROLLING MOTOR INSTALLATION AND OPERATION 62 eng...

Page 69: ...ctions Visually inspect for loose or corroded wiring connections Check the tightness of the propeller nut Check the propeller blades for damage AFTER EACH USE Disconnect the battery cables from the po...

Page 70: ...opellants that can cause damage to various parts of the trolling motor a Latch hooks b Latch strikers c Pivot pins Tube Ref No Description Where Used Part No 95 2 4 C with PTFE Latch pins latch hooks...

Page 71: ...or a ratchet and socket Using another tool may damage the propeller nut or shaft If the propeller cannot be removed easily use a rubber mallet to lightly tap the back side of the opposite blade If th...

Page 72: ...le tension on the trolling motor is preset at the factory With time and use the cables may stretch slightly requiring occasional adjustment The following procedure explains how to adjust the steering...

Page 73: ...efer to Maintenance Motor failure all speeds Weak battery Refer to Wiring and Battery Information Loose or corroded battery connections Electrical Check the connector for a loose or damaged connection...

Page 74: ...sonar sensitivity also known as gain Refer to the documents included with your sonar display a Change the sensitivity to an automatic setting b If the automatic setting does not reduce sonar interfere...

Page 75: ...7 Connect the sonar display to a different transducer TROUBLESHOOTING eng 69...

Page 76: ...3 9791 5822 Brunswick Asia Pacific Group 41 71 Bessemer Drive Dandenong South Victoria 3175 Australia Fax 61 3 9706 7228 Europe Middle East Africa Telephone 32 87 32 32 11 Brunswick Marine Europe Parc...

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