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© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 

Phone: 248.313.0272 ▪ Fax: 248. 313.0271 

        

REVISION 2.3 10-07-20

                             

www.motorcitywashworks.com

                                                 

1

 

           MOTOR CITY ROCKERZ INSTALLATION MANUAL 

                      Part #  ROCKRHYD[ . . . . . . . ] 

ROCKRELE[ . . . . . . . ] 

(ALL COLORS) 

 

  TABLE OF CONTENTS

 

 
Equipment Specifications

          

 

                                                                 

 

 

Page:  1  

Equipment Features 

                

 

                                                                                       

Page:  1  

Suggested Tools and Installation Materials

   

 

                                                                            

Page:  1  

Installation Instructions

                                                                                                      

Page:  2  

Electrical Installations

          

 

                                                                                                   

Page:  7 

Hydraulic Installations

          

 

                                                                                                   

Page:  8  

Plumbing Installations

                          

 

 

                                            

Page:  9 

Start-Up Procedures

                                                                                                                 

Page: 10 

Maintenance 

                                                                                                                 

Page: 10 

Troubleshooting………………………………………………………………………………………………………..Page: 13 

 
 

  Equipment Specifications

 

 

 

    Equipment   Features   

                 

 

 

 

 

Color Skinz™ Snap On Structure Wrap 

 

Bulk head utility connection fittings 

 

Available in either C-Channel Foam or Cotton Cloth™ wash material  

 
 
 
 
 
 
 
 
 
 

 

 

    Suggested Installation Tools and Materials 

 

                  

 

 
 
 
 

 

 

 

 Hammer Drill with 5/8” Drill Bit 

     (8) Wedge Anchor Bolts 5/8” x 6” 

 

Sledge Hammer

 

     

Safety Goggles 

 

Set of Standard Combo Wrenches 

     

Torpedo Level 

 

Measuring Tape 

     

Safety Goggles 

 

 

HYDRAULIC DRIVE 

ROCKRHYD[…….] 

ELECTRIC DRIVE 

ROCKRELE[…….] 

ELECTRICAL 

N/A 

MOTORS:        2 HP (2 X 1.0 HP) 
                         9.2-4.2 AMP @ 208-460 VAC, 3 PH 

UL® RECOGNIZED, CSA CERTIFIED, CE MARK, IEC IP 55

 

HYDRAULIC 

3 GPM @ 1000 PSI

 

N/A

 

PNEUMATICS 

N/A

 

N/A

 

WATER 

RECLAIMED OR FRESH:  

2 GPM @ 40 PSI 

RECLAIMED OR FRESH:  

2 GPM @ 40 PSI 

Summary of Contents for ROCKERZ

Page 1: ...tenance Page 10 Troubleshooting Page 13 Equipment Specifications Equipment Features Color Skinz Snap On Structure Wrap Bulk head utility connection fittings Available in either C Channel Foam or Cotto...

Page 2: ...erformance of the equipment and or the safety of the people working on the equipment Installation Procedure Upon receiving your MCWW equipment open all boxes and crates and verify that you have all th...

Page 3: ...om Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 2 3 10 07 20 www motorcitywashworks com 3 Pic 1 Working Envelope for Rockerz With Foam Pic 2 Working Envelope for Rockerz With Cott...

Page 4: ...rz and Cross Over Overall Dimensions Remove the DRIVER S SIDE ROCKERZ from the pallet locate in place and position the back of the leg 45 INCHES from the INSIDE EDGE OF THE INSIDE GUIDE RAIL see Pictu...

Page 5: ...PASSENGER S SIDE ROCKERZ and position the back of the leg 99 FROM THE INSIDE EDGE OF THE INSIDE GUIDE RAIL see Picture 5 Secure with 5 anchor bolts and level as previously shown Secure the shock to t...

Page 6: ...w Pic 11 Cotton Cloth Loading Open the washing material boxes and load in first FOUR 3 4 SPACERS and ONE COTTON CLOTH onto the bottom of the hub assembly Load THREE SPACERS on top of the cloth and sli...

Page 7: ...washing material boxes and load in TWO 10 BUNS and ONE 8 BUN onto the hub assembly see Picture below Reinstall the two compression plates and reinstall the hub back to the wheel shaft Pic 12 Star Foa...

Page 8: ...D THE MOTOR RATED FULL LOAD CURRENT FOR THE PROPER VOLTAGE NOTE BOTH MOTOR ELECTRICAL CABLES ARE NOT CONNECTED TO THE MOTOR LEADS WHEN SHIPPED FROM THE MCWW FACTORY OPEN THE MOTOR CONNECTION BOXES AND...

Page 9: ...connected to two hoses one pressure and one return line Use HYDRAULIC SCHEMATIC shown on Picture 16 as an installation guide WARNING DO NOT OPERATE YOUR MCWW ROCKERZ SIDE WHEEL UNIT WITH A HYDRAULIC S...

Page 10: ...water can be used Install a 1 2 water hose from a dilution station to the WATER MANIFOLD Picture 17 located inside the leg NOTE USE 3 4 NPT HOSE IF THE LENGTH OF THE HOSE BETWEEN THE DILUTIONSTATION A...

Page 11: ...ugh the wash and verify the proper operation of both ROCKERZ SIDE WHEELS Confirm wheel speed under vehicle load with the HYDRAULIC POWER UNIT SET AT 1000 PSI Open hydraulic flow control valve or incre...

Page 12: ...emental grease for the first month of operation Use any lithium based NLGI 2 grease ex Exxon Mobil MOBILITH AW2 WARNING OVERLUBRICATION IS A MAJOR CAUSE OF BEARINGFAILURES LUBRICATE CONSERVATIVELY Aft...

Page 13: ...n order to solve it and make the product or process operational again It is imperative to understand that all problems have a cause and solution Many times you may not have an actual fault and just a...

Page 14: ...tting rated voltage or drive is faulted Ensure that VFD Hz reading is ramping upward Separate motor from gearbox to see if motor spins freely If so gearbox may be seized Rockerz Brush arms do not exte...

Page 15: ...ty period MCWW will at its discretion at no charge to the customer repair or replace this product if found defective with a new or refurbished unit not to include costs of removal or installation Any...

Page 16: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 2 3 10 07 20 www motorcitywashworks com 16 Support Documents...

Page 17: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 2 3 10 07 20 www motorcitywashworks com 17...

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