Motion RT100 Manual Download Page 14 | Manualshive

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Primary Dimensions

TMF5000

Top Dial Diameter [mm]

1,360

Height (mounting surface of top dial) [mm], w/baseplate,

no leveling

405

Internal Diameter [mm]

750

Approx. Weight of Rotary Table w/gear reducer, baseplate, &

motor lbs

2,810.89

Internal Transmission Ratio [i]

24

Indexing Precision in Angluar Seconds [„]

8

6.4 TMF5000

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Summary of Contents for RT100

Page 1: ...TMF SERIES MANUAL ...

Page 2: ...Fixed Index Drives 6 3 Operating Modes 7 3 1 Operation of Programmable Index Drive 7 3 1 1 Normal Operation 7 3 1 2 Jogging Operation 7 3 1 3 E Stop Operation Stopping out of Position 7 4 Maintenance 8 4 1 Maintenance 8 4 2 Inspection 8 4 3 Overhauling 8 5 Spare Parts and Wear Parts 9 5 1 Removing the Cam Follower 11 5 2 Installing the Cam Follower 11 5 3 Maintenance Plan 11 6 Technical Data 12 6 ...

Page 3: ...wered down and locked out against independent restarting Instructions This operating manual was published in April 2013 The information contained within this docu mentation is the property of Motion Index Drives MID and may not be copied reproduced or forwarded to third parties without express written permission With re gard to the use of the information contained herein no li ability will be acce...

Page 4: ... rotary index table in question In order to lift the rotary index table please use three or more eye bolts Tapped holes provided See table 1 1 for proper size 1 6 Identification plate The following information can be found on the ID plate 1 7 Electrical connection only applies if the drive is included Work on the electrical installation may only be carried out by trained specialists Please adhere ...

Page 5: ...nthetic Oil Ba sis Mineral Oil Base Synthetic Oil Ba se Lithium saponied BP Energol GR XP 460 Enersyn SG XP 460 Energrase EP O Biogrease EP O Energrease LS2 DEA Falcon CLP 460 Polydea PGLP 460 Glissando 6833 EP OO N A Glissando FT2 ESSO Spartan EP 460 Umlaufol S 460 ESSO Getriebefliefett Fliebfett S 420 Beacon 2 Fuchs Renolin CLP 460 Renolin PG 460 Renosod GFB Renax GLS 00 Renolit FEP2 Kluber Klub...

Page 6: ...dial is mounted to a wire bearing assembly 4 point contact bearing which is preloaded to eliminate any runout The index drive is completely sealed to eliminate intrusion from foreign particulate matter and fluids 2 2 Fixed Index Drives The rotary index table transforms a constant input drive motion into an intermittent output drive motion The in termittent drive motion occurs by means of a flame o...

Page 7: ... mode This is typically done in the initial setup For jogging it is recommended to run the index drive at a much slower frequency i e 20HZ and accel decel rates are suggested at 0 5 seconds 3 1 3 E Stop Operation Stopping out of Position E stop conditions are defined as the immediate stop of the index drive due to one of many factors including opera tor light screen or safety mat being activated r...

Page 8: ...0 Index table must be greased while running This can be done by running lube lines to the fence or using a manual greasing system Every month please lubricate using the bearing grease fittings on all TMF Series and models RT400 and larger RT100 to TT315 in dex drives are maintenance free do not require gresing Please lubricate bearing with EP2 grease See lubrication chart Do not mix mineral lubric...

Page 9: ... ID plate Name Quantity Wear parts are marked x Please order replacement parts set The quantity or amount of the cam followers and lubricants depend on the model and design of the rotary index table Number Quantity Name 01 1 Housing 02 1 Input Shaft 05 x 2 Shaft Seal 06 x 2 Locknut Input Shaft 07 x 2 Tapered Roller Bearing 08 x 1 Locknut Cam 09 1 Barrel Cam 10 1 Central Column 12 x 1 O Ring 13 1 O...

Page 10: ...sembly In the following order fit the washer item 30 the Schnorr locking washer item 40 and the hexagonal bolt item 50 Tighten the bolt to the maximum torque see torque table To facilitate installation of the cam follower insert item 20 with the cam follower you should cool the insert Once cooling is complete press the insert into the correct hole in the top dial without can ting The cam follower ...

Page 11: ... mounting surface of top dial mm w baseplate no leveling 285 Internal Diameter mm 190 Approx Weight of Rotary Table w gear reducer baseplate motor lbs 771 61 Internal Transmission Ratio i 14 Indexing Precision in Angluar Seconds 8 6 Technical Data 6 1 TMF2000 ...

Page 12: ...0 Height mounting surface of top dial mm w baseplate no leveling 330 Internal Diameter mm 280 Approx Weight of Rotary Table w gear reducer baseplate motor lbs 1058 22 Internal Transmission Ratio i 18 Indexing Precision in Angluar Seconds 8 6 2 TMF3000 ...

Page 13: ... 050 Height mounting surface of top dial mm w baseplate no leveling 365 Internal Diameter mm 450 Approx Weight of Rotary Table w gear reducer baseplate motor lbs 2 006 21 Internal Transmission Ratio i Indexing Precision in Angluar Seconds 6 3 TMF4000 ...

Page 14: ...60 Height mounting surface of top dial mm w baseplate no leveling 405 Internal Diameter mm 750 Approx Weight of Rotary Table w gear reducer baseplate motor lbs 2 810 89 Internal Transmission Ratio i 24 Indexing Precision in Angluar Seconds 8 6 4 TMF5000 ...

Page 15: ...0 Height mounting surface of top dial mm w baseplate no leveling 440 Internal Diameter mm 1520 Approx Weight of Rotary Table w gear reducer baseplate motor lbs 8 377 56 Internal Transmission Ratio i 40 Indexing Precision in Angluar Seconds 8 6 5 TMF8000 ...

Page 16: ...tached in the threaded holes see table and dimensions sheet in the po sitions shown in the figure and checked to ensure that it is work ing correctly see the instructions for the slinging equip ment Thread table for screw attachment points Suitable threaded holes are provided on cylinder cam rotary indexing tables to accommodate slinging equipment Please refer to the dimensions sheet in the techni...

Page 17: ...1 2 3 4 12 6 6 9 7 8 5 5 6 7 9 12 10 12 11 4 13 2 3 1 8 6 5 4 10 8 Spare Parts TMF2000 5000 USE IMAGE ABOVE TMF8000 USE IMAGE BELOW ...

Page 18: ...er roller bearing on in put shaft Tapered Roller Bea ring I D 55mm O D 90mm Minimum Dynamic Load Rating 80 9kn Minimum Static Load Rating 116kn 2 4 24 10094 50mm Shaft Dia 110mm Housing Bore 10mm Nominal Width Nitrile Lip Solid Seal 10mm Actual Width Spring Loaded 2 Sealing Lips Carbon Steel Garter 2 1 24 10023 72x9 cap seal top dial 18 10 26 10025 4 fount point slewing ring 1 5 09 10176 Mechanica...

Page 19: ...4 24 1011 85x150x12TC double lip seal 2 1 24 10110 100x10VK seal 24 7 15 10009 Barrel Cam 1 9 25 10061 Input shaft 1 TMF8000 9 25 10065 Input shaft 1 7 15 10017 Barrel cam 1 3 50 06 10068 Cam follower assembly 40 11 03 10120 Main shaft bearing non gear side NTN 30319 1 10 26 10033 Top dial bearing slewing ring 1 03 10119 Main shaft bearing gear side NSK N219M 2 4 24 10057 Gear set input shaft oil ...

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