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Moteurs Baudouin PowerKit 6M16 Series, Operation And Maintenance Manual

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Operation and Maintenance Manual for PowerKit 6M16 Series 

2 of 40 

 

Dear Customer, 

 

Thank you for choosing a Baudouin PowerKit engine! 

 

This series has a compact structure, reliable operation, excellent performance, low fuel 

consumption and meets the requirements of international emission standards. The engine is quick to 

start, simple to operate and easy to maintain.   

 

We are committed to launching new products and continuously improving our range.    Therefore 

notification of changes will be made via our website; please visit Baudouin.com for the latest 

product information.     

 

This manual covers the basic information for the use and maintenance of the engine. To gain 

optimal performance and to maintain the engine properly, please carefully read this operation and 

maintenance manual, and operate in strict accordance with the relevant provisions. 

 

 

Summary of Contents for PowerKit 6M16 Series

Page 1: ...Operation and Maintenance Manual for PowerKit 6M16 Series 1 of 40 Operation and Maintenance Manual for PowerKit 6M16 Series...

Page 2: ...art simple to operate and easy to maintain We are committed to launching new products and continuously improving our range Therefore notification of changes will be made via our website please visit B...

Page 3: ...30s wait for 1 2min for startup again 7 After the diesel engine is cold started please slowly increase the rotating speed do not make high speed operation suddenly and never idle running for long tim...

Page 4: ...Operation and Maintenance Manual for PowerKit 6M16 Series 4 of 40 Safety...

Page 5: ...there s skin natural sebum loss during the wash products containing lanolin can be used to help moisturize the skin Do not use gasoline kerosene fuel oil thinner or other solvents to clean the skin I...

Page 6: ...ations before starting the diesel engine 17 3 5 Starting of the diesel engine 18 3 6 Stopping of the diesel engine 18 3 7Running of the diesel engine 18 3 8Operation of diesel engine in winter 19 3 9P...

Page 7: ...y power Oil fuel consumption ratio 0 2 Emission level China non road Stage II Crankshaft rotation direction Clockwise view from the free end Starting method Electric started Allowed longitudinal incli...

Page 8: ...on diagram 2 1 2 Adjustment of valve clearance Figure 2 2 Inlet valve clearance Figure 2 3 Exhaust valve clearance cold state cold state 2 2 Lubrication system The functions system include wear reduct...

Page 9: ...the ambient temperature see table 1 and only multi grade oil can be used c It is recommended to use Baudouin Power special lubricating oil d When the engine is stopped and remains stationary the oil...

Page 10: ...d high viscosity the oil pressure will be higher but as water temperature of the diesel engine increases the oil temperature will increase and the oil pressure will gradually drop to the normal range...

Page 11: ...re tightening force should be at least 12kN and it should not exceed 22kN Excessive pressure will result in leakage due to overload of the fuel inlet joint When installing the fuel inlet joint apply s...

Page 12: ...asket can be used only once 2 4 Cooling system The function of cooling system is to ensure that the diesel engine can operate continuously at the suitable temperature The forced circulating cooling pr...

Page 13: ...anti freeze additive is added in the coolant open the discharge valve on the oil cooler to drain the cooling water to prevent the diesel engine body from being frost cracked Figure 2 6 2 5 Electrical...

Page 14: ...ions during installation and wiring of the alternator a It should be fully cooled b It must be dust proof splash proof and oil proof c Check the tension of alternator belt d It can only connect with v...

Page 15: ...es according to the packing list and check the engine appearance for damage and loose connections before carrying out the following operations 1 Wipe away the rust proof coat or anti corrosion agent o...

Page 16: ...centerline horizontal and never hoist it obliquely or from one side as shown in figure 3 1 Figure 3 1 Hoisting of the diesel engine 3 3Installation of the diesel engine 3 3 1 Installation of the dies...

Page 17: ...elbow number as possible The inner diameter of the water pipe shall not be less than that of the pipe joint to reduce the resistance in the water pipe and improve the efficiency of water pump 3 3 5 Pr...

Page 18: ...oil pressure should be immediately displayed on the oil pressure gauge Please note that the cold engine should not run at high speed it should run at idle speed for some time 3 6 Stopping of the diese...

Page 19: ...d value at rated speed b Provide the diesel engine with inspection and maintenance at the required time intervals for routine inspection and technical maintenance 3 8Operation of diesel engine in wint...

Page 20: ...s of diesel engine for land power generation 3 9 1 Power definition COP Continuous Power The maximum power at which the diesel engine continuously runs with constant load and unlimited running time ev...

Page 21: ...The average load rate not exceeding 80 within each 24h operation cycle 3 Without overload capacity 4 The diesel engine starts up without engine warming process completing the acceleration to the rate...

Page 22: ...erature SAE viscosity grade Ambient temperature C 10W 30 25 35 15W 40 20 40 20W 50 15 50 Notice 1 Check the oil level in the oil pan before starting the diesel engine 2 Do not check the oil level whil...

Page 23: ...local ambient temperatures in such manner that the freezing point of coolant should be lower than the local air temperature of about 10 C Table 4 4 Special Coolant for Baudouin Power Heavy Duty Engine...

Page 24: ...ial sealant 271 Locking and tightening Bowl shape plug for oil hole Baudouin special sealant 277 For sealing between core and hole Other bowl shape plugs Baudouin special sealant 270 For sealing of cy...

Page 25: ...t level through the glass sight hole And if it is insufficient open the filler port cap to add coolant as shown in Figure 3 1 Notice Before opening the filler cap push down the air bleeding button to...

Page 26: ...hecking of oil level Check the fuel level Check the fuel level indicator on dashboard and add fuel if necessary Check the engine for water gas and oil leakages Check the fan Visually check the fan bla...

Page 27: ...k the tension of belt by pushing the belt with hand Figure 4 4 Check the color of exhaust Check the color of exhaust gas figure 4 5 The normal color of exhaust gas is light grey Do troubleshooting if...

Page 28: ...egular maintenance cycle of the diesel engine Table 4 8Maintenance cycle of the diesel engine Items Operation conditions First inspection After running 30 50 hours Routine inspection Every 250 hours o...

Page 29: ...aling and close all exposed pipe ports of diesel engine with plastic covers Coat the unpainted surfaces except monitor and control apparatus rubber hoses and warning signs of diesel engine with rust r...

Page 30: ...l not only eliminate the malfunction but also lead to more serious malfunction due to improper assembly after removal 2 Inspection and maintenance on critical components such as high pressure fuel pum...

Page 31: ...l pipe damaged or there is fuel leakage Repair or replace 5 Insufficient compression pressure in cylinder Check the sealing of valve and cylinder gasket and check for worn piston rings Repair or repla...

Page 32: ...pipe 4 Turbocharger malfunction Replace the assembly 4 1 Compressor turbine flow passage clogged Wash or replace 4 2 Floating bearing failure Replace 4 3 There is carbon or sludge deposit at the back...

Page 33: ...linder gasket leaks Check the compression pressure in the cylinder 8 Excessive bearing shell gap diesel engine overhaul is needed Check and overhaul the diesel engine 9 Piston scuffing Replace the cyl...

Page 34: ...mization of fuel injector Check and repair 7 Low compression pressure incomplete combustion piston scuffing Check the piston rings cylinder liner and cylinder gasket Repair the damaged ones 8 piston r...

Page 35: ...2 Engine oil grade is not compliant Replace with compliant engine oil 3 Coolant temperature or engine oil temperature is too high Check whether the cooling system works normally and eliminate the fail...

Page 36: ...damaged Check and replace the air filter element 2 Short circuit of air intake system Check the intake pipe gasket and connecting sleeve Repair or replace the damaged ones 3 Engine oil filter element...

Page 37: ...ged parts 5 2 13 Starter motor does not work Cause Troubleshooting 1 Fuse burnt Replace the fuse 2 Poor contact of circuit Check the circuit and tighten the terminals 3 Insufficient charge of battery...

Page 38: ...is too low Repair 6 Regulator contactor is burnt Repair or replace the regulator assembly 5 2 16 Battery cannot be charged fully by alternator Cause Troubleshooting 1 Short circuit or open circuit co...

Page 39: ...battery is overcharged by alternator Cause Troubleshooting 1 Short circuit in battery Repair or replace 2 Regulator voltage is too high Repair or adjust 3 Poor grounding of regulator Repair 4 Regulato...

Page 40: ...6 Poly V belt 10PK 1 Poly V belt 8PK 1 Air line connecting hose 1 Air line connecting hose 1 Thermostat 1 Fuel inlet pipe 1 Fuel return pipe 1 Oil inlet pipe of turbo charge 1 Oil return pipe of turb...

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