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Mosa DSP 400 YSX, Use And Maintenance Manual

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DSP 400 YSX

© MOSA

REV.0-03/09

M

1.6

Technical data

25/03/09  89410-GB

C.C. WELDING

Welding current

400A/35% - 350A/60% - 300A/100%

Starting voltage

65V

C.V. WELDING

Welding current

350A/60% - 300A/100%

Welding voltage

15 - 40V

SIMULTANEOUS UTILIZATION FACTORS

In case Welding and Generation can be used simultaneously, however, the engine cannot be overloaded. The ta-
ble below gives the maximum limits to be respected:

AUXILIARY POWER

WELDING CURRENT

 8 kVA

 5 kVA

 3 kVA

0

 250 A

300 A

400 A

 150 A 100 A

 10 kVA

OUTPUT CARACTERISTIC

 0 A

 12 kVA

Summary of Contents for DSP 400 YSX

Page 1: ...DSP 400 YSX USE AND MAINTENANCE MANUAL 894109003 GB 0 3 0 9 25 03 09 89410M00 preparato da UPT approvato da DITE...

Page 2: ...current 400A 12 kVA of power in three phase generation 400 V 50 Hz Diesel engine Yanmar 3TNV76 emissioned EURO 2 Noise level at 7m 68dBA Dimensions weight 1610x720x1100 535 Kg The DSP 400 YSX engine d...

Page 3: ...ll continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in harm...

Page 4: ...TALLATION AND ADVICE M 2 7 INSTALLATION M 3 UNPACKING M 4 TRANSPORT AND DISPLACEMENTS M 6 2 ASSEMBLY CT M 20 SET UP FOR OPERATION M 21 STARTING THE ENGINE M 22 STOPPING THE ENGINE M 31 CONTROLS M 32 U...

Page 5: ...aws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S...

Page 6: ...aces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your p...

Page 7: ...irectives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of t...

Page 8: ...ranteed acustic power 94 LWA 69 dB A 7 m Dimensions and weight are inclusive of all parts without wheels and towbar POWER Declared power according to ISO 3046 1 temperature 25 C 30 relative hummidity...

Page 9: ...gcurrent 350A 60 300A 100 Weldingvoltage 15 40V SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simultaneously however the engine cannot be overloaded The ta ble below give...

Page 10: ...harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical con...

Page 11: ...IONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing It is compulsory to use the personal prote...

Page 12: ...mediately to a non polluted zone the person involved FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid...

Page 13: ...e sure that the area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or seri...

Page 14: ...t so as to cause a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of th...

Page 15: ...Installazione Installation Installation DSP 400 YSX 10 12 07 89410 I MOSA REV 0 12 07 Luftzirkulation M 2 7 M1 4 M1 4 A...

Page 16: ...as not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to infor...

Page 17: ...hine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN...

Page 18: ...the screws 4V of the jaw to the towbar and block momentaneously with the lever 4L the whole foot 5 Assemble on the machine the towbar 5 complete of foot with the M10x20 screws nuts and washers see fi...

Page 19: ...t the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light whi...

Page 20: ...or tap with the motor in operation or still hot as the liquid coolant may spurt out and cause serious burns Remove the tap very carefully GROUNDING CONNECTION The grounding connection to an earthed in...

Page 21: ...in an anti clockwise direction OFF position In case of engine anomaly due to low oil pressure high temperature broken transmission belt low fuel level or emergency the EP7 will automatically stop the...

Page 22: ...the production of a c auxiliary generation dividing the loads or opening the GFI D 3 Let the engine run with no load for a few minutes 4 Turn the start key on the EP7 to the OFF position OFF ON START...

Page 23: ...tor mode Welding current regulator Polarity inverter control Remote control socket Thermal magneticcircuitbreaker Prise de soudage Prise de soudage Prise de mise terre Prises de courant en c a Command...

Page 24: ...r is suitable for use in environments with an increased risk of electrical shock WELDING CABLE CONNECTION Fully insert the welding cable plugs into the corresponding sockets turning them clockwise to...

Page 25: ...age adjusting knob to the minimum setting SETTING THE WELDING PROCESS 11 10 04 M33_WDC_GB CV CC STAND BY CONTACT STARTING REMOTE CONTROL 70 20 25 40 100 WELDING DIGITAL CONTROL 130 160 190 220 250 280...

Page 26: ...the alternator fan will help cool down the chopper more quickly After a few minutes the LED will automatically switch itself off and the welding voltage current will once again be available at the plu...

Page 27: ...ow mentioned table WARNING A electric ground B C 5 V d c D E F 5 V d c G H welding ground I 44 48V a c J 44 48V a c DESCRIPTION To potentiometer RC1 terminal a To potentiometer RC1 central b To potent...

Page 28: ...n Before resetting by pressing the central button and then connect the load again If the protection should intervene again replace it with another one with matching intervention current specifications...

Page 29: ...means of a multipole connector When the remote control is connected to the remote control connector 8 it is functional and automatically excludes the front panel regulation The remote control can also...

Page 30: ...low fuel condition occurs This LED illuminates continuously to indicate a shut down if the switch has been closed for more than 5 minutes TEMPERATURE red LED This LED illuminates when an High Tempera...

Page 31: ...on it one resistor 10 K In this case the thermic protection don t work but you can use the machine 3 Replace the WDC P5 Red LED always on 1 WDC defective 2 Chopper defective 3 Current sensor defective...

Page 32: ...e to excessive current 2 Thermal switch malfunction MOTOR 1 Disconnect all outputs on the generator except for those on the condensers and re start machine check for voltage on condensers P4 No voltag...

Page 33: ...r put on WDC 1 Start the welding without load at max RPM 2 Take the voltage from pin 1 pin 12 on connector P4 3 OUTPUT 18 Vca OUTPUT 25 Vca OUTPUT 18 Vca input 220 Vac output 18 Vac 25 Vac 10 Vac Pin...

Page 34: ...AWING 5 P1 P2 P5 P3 P4 DRAWING 4 Put the knob on RC1 at minimum max put one ohmmeter from pin A B and measure the resistance Knob Resistance Minimum Max 50 100 4 5 4 7 K P1 Supply connector P2 Chopper...

Page 35: ...the laws and or dispositions in force in the place WARNING Have qualified personnel do maintenance and troubleshooting work Stop the engine before doing any work inside the machine If for any reason...

Page 36: ...Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about ever...

Page 37: ...ncerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must...

Page 38: ...holder ground clamp Special for steels run on pipes with R max 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating an...

Page 39: ...Dimensioni Dimensions Installation DSP 400 YSX 10 12 07 89410 I MOSA REV 0 12 07 Abmessungen M 53 720 655 32 5 30 1110 13 205 1190 1610 13...

Page 40: ...ing gearbox I4 Preheating indicator L4 R C filter M4 Heater with thermostat N4 Choke solenoid O4 Step relay P4 Circuit breaker Q4 Battery charge sockets R4 Sensor cooling liquid temperature S4 Sensor...

Page 41: ...nero black 5 5 9 nero black 9 STARTER KEY OFF ON 30 15 54 30 1 15 50 ST 3 4 2 11 11 11 11 2 2 P4 5A 10 12 12 2 16 6 10 12 16 11 13 14 15 S1 M R1 G4 7 B IG L T1 U1 5 17 K2 30 87 87a stop K1 30 87 87a...

Page 42: ...Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazi...

Page 43: ...pproved Project Denomination Machine Modification Date Da Pag Alla Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del pr...

Page 44: ...e Appr Approved Project Denomination Machine Modification Date Da Pag Alla Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la propriet...

Page 45: ...age From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua au...

Page 46: ...Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua a...

Page 47: ...n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione RS SS TS A Y...

Page 48: ...utorizzazione 51 52 BLACK 4 4 51 52 TS TS SS SS WHITE WHITE ORANGE VIOLET GREY BLACK BLUE WHITE BLACK WHITE YELLOW BROWN BLACK SS SS TS RED WHITE BLUE PINK GREEN YELLOW BLACK ORANGE BLUE WHITE BLACK 1...

Page 49: ...HITE ORANGE VIOLET GREY BLACK BLUE WHITE BLACK WHITE YELLOW BROWN BLACK SS SS TS RED WHITE BLUE PINK GREEN YELLOW BLACK ORANGE WELDING P C B TRANSFORMER C B BLUE WHITE BLACK 1 9 4 12 11 6 P4 10A 16 10...

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