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D.C. WELDING

 

  Duty cycle

 

210A - 60%, 180 A - 100%

 

Welding current regulation  

20 - 210 A

  Open circuit voltage 

65V

C.V. WELDING

  Welding current

 

210 A - 60%, 180 A - 100%

  Welding voltage regulation 

14 - 44V

0 kVA

0 kVA

AUXILIARY POWER

210 A

WELDING CURRENT

0

150 A

100 A

2.7 kVA 6.5 kVA

STATIC CHARACTERISTIC

TECHNICAL DATA

M

1.6 

REV.0-01/16

07/01/16  C0ME801

1_01-16_EN

SIMULTANEOUS UTILIZATION FACTORS

In case 

Welding 

and

 Generation

 can be used simultaneously, however, the engine 

cannot

 be overloaded. The table below gives 

the maximum limits to be respected:

Summary of Contents for CS 230 YSX CC

Page 1: ...tosoudeuse Motosoldadoras Schwei aggregat Motosoldadora Lassers CS 230 YSX CC CV Codice Code Code Codigo Kodezahl C digo Code Edizione Edition dition Edici n Ausgabe Edi o Editie 01 2016 USE AND MAINT...

Page 2: ......

Page 3: ...tank an engine alternator unit fixed on the base by elastic dampers a roll bar with hook for an easy and sure lifting a chest hinged to the base for a quick access to the engine to the air filter and...

Page 4: ......

Page 5: ...EN WELDER M 2 6 INSTALLATION AND ADVICE M 2 7 INSTALLATION M 2 7 1 DIMENSIONS M 3 UNPACKING M 4 1 TRANSPORT AND DISPLACEMENTS M 6 9 ASSEMBLY CTM 2 M 20 SET UP FOR OPERATION M 21 STARTING AND STOPPING...

Page 6: ...matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take...

Page 7: ...ke parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and theref...

Page 8: ...cluded in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate Furthermore on each model it is shown t...

Page 9: ...overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machi...

Page 10: ...egulation 14 44V 0 kVA 0 kVA AUXILIARY POWER 210 A WELDING CURRENT 0 150 A 100 A 2 7 kVA 6 5 kVA STATIC CHARACTERISTIC TECHNICAL DATA M 1 6 REV 0 01 16 07 01 16 C0ME8011_01 16_EN SIMULTANEOUS UTILIZAT...

Page 11: ...r whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions FIRE PREVENTION In case the working...

Page 12: ...ersons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given...

Page 13: ...area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or serious burns The el...

Page 14: ...a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the machine in cas...

Page 15: ...M 2 7 REV 0 01 16 Installazione Installation Installation Luftzirkulation Instalaci n Instala o 07 01 16 C0ME8011_01 16_I...

Page 16: ...M 2 7 1 REV 0 01 16 Dimensioni Dimensions Dimensions Abmessungen Dimensiones Dimens es 701 128 1048 970 600 648 864 50 530 n 2 fori 14 n 2 fori 14 1095 820 1410 07 01 16 C0ME8011_01 16_I...

Page 17: ...rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately...

Page 18: ...th it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY...

Page 19: ...semble the parts as shown in the drawing 29 10 01 M6GB ATTENTION The CTM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of l...

Page 20: ...itch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT di stribution system the differential switch guarantees protect...

Page 21: ...l frequently in any case please stick to the rules given in the engine use manual CAUTION If the engine fails to start do not insist for at least 15 seconds Space the further operations waiting for at...

Page 22: ...5 Auxiliary current push button C2 Fuel level light C3 E A S PCB C6 Control unit for generating sets QEA D Ground fault interrupter 30 mA D1 Engine control unit and economiser EP1 D2 Ammeter E2 Freque...

Page 23: ...mandi Controls Commandes Bedienelemente Mandos Comandos M 31 REV 0 01 16 O1 N1 M1 59 Q1 M 15 59B 10 9 X1 Z2 D N P M6 T G1 26 27 S1 25 22 15 D Versione Schuko Versione 230V 110V 07 01 16 C0ME8011_01 16...

Page 24: ...ch allows to select the desired mode The regulation with C C characteristic can be used to weld with various types of electrodes The regulation with C V characteristic is suitable for the wire welding...

Page 25: ...supply of the wire feeder WIRE FEEDER The welding control unit WAC is ready for connection to a wire feeder optional to be used in C V mode The wire feeder can be supplied from a 42Vac 10 source throu...

Page 26: ...y attention to the two polarities of the welding circuit which must not come in electric contact between themselves ATTENTION The areas access of which is forbiden to unqua lified personel are the con...

Page 27: ...should intervene again replace it with another one with matching intervention current specifications and or contact the Service Depart ment Note do not forcibly hold the central button of the thermal...

Page 28: ...ontrol connector 8 it is functional and automati cally excludes the front panel regulation The remote control can also be connected to the connector on the wire feeder front panel but in this case it...

Page 29: ...ce the welding control board ATTENTION For the CS 230 only there is a risk of fai lure propagation towards the chopper Before replacing this board please check that the chopper works properly If not r...

Page 30: ...by means of a multimeter stopped machine the resistence value between positive welding socket and the corresponding faston connector on the filter board The condition to check is ohmic value between w...

Page 31: ...test can be done to localise the failed section s To this purpose set the load bank for a current of a few tens of amps and measure the current at the output of each chopper section the group of cabl...

Page 32: ...O NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions...

Page 33: ...n the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10...

Page 34: ...he various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and in...

Page 35: ...ground clamp Special for steels run on pipes with R max 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating and elect...

Page 36: ...ansformer 230 48V W4 Diode bridge polarity change X4 Base current diode bridge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON OFF C5 Accelerator electronic co...

Page 37: ...Schema elettrico Electric diagram Schemas electriques M 61 1 REV 0 01 16 Stromlaufplan Esquema el ctrique Esquema el trico 07 01 16 C0ME8011_01 16_I...

Page 38: ...Schema elettrico Electric diagram Schemas electriques M 61 2 REV 0 01 16 Stromlaufplan Esquema el ctrique Esquema el trico 07 01 16 C0ME8011_01 16_I...

Page 39: ...Schema elettrico Electric diagram Schemas electriques M 61 3 REV 0 01 16 Stromlaufplan Esquema el ctrique Esquema el trico 07 01 16 C0ME8011_01 16_I...

Page 40: ...Schema elettrico Electric diagram Schemas electriques M 61 4 REV 0 01 16 Stromlaufplan Esquema el ctrique Esquema el trico 07 01 16 C0ME8011_01 16_I...

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Page 42: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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