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13/1

1/14 M2-5 (TS)_EN

ENGLISH

ENGLISH

REV
.0-01/18

M

2.5

SAFETY RULES

ENGINE DRIVEN WELDERS

GENERAL SAFETY INSTRUCTIONS

NOTE: 

the information contained in this manual are 

subject to change without notice.

The instructions in this manual are intended as indicative only. 

It is the responsibility of the owner/operator to evaluate risks 

and potential damages in relation to the use of the product in 

the specific conditions of application. Remember that the non 

observance of the indications of this manual may result in da-

mage to people or things. 

In all cases, however, it is understood that the use shall be in 

compliance with the applicable laws/regulations. 

•  Before operating the machine, read carefully the safety in-

structions contained in this manual and other manuals sup-

plied  (engine, alternator, etc.).

•  All operations, handling, installation, use, maintenance, re-

pair should be carried out by authorized and qualified per

-

sonnel.

•  When operating, wear personal protective equipment (PPE): 

footwear, gloves, helmet, etc..

•  The owner is responsible for maintaining the equipment in 

safe conditions.

Use only in perfect technical conditions

  The machinery or equipment must be used in perfect tech-

nical condition. Remove  immediately any defects that may 

affect the safe conditions of use.

•  Before starting to use this equipment it is important to take 

knowledge of all the controls of the machine, all its functions 

and its correct installation in order to avoid accidents to pe-

ople and damage to the machine itself. In particular, it is 

important to know how to stop the equipment quickly in case 

of emergency.

•  Do not allow the use of the machine to people unless pre-

viously instructed with all the information for a proper, safe 

use.

•  Forbid the access in the operational area to non authorized 

personnel, children and pets so as to protect them from pos-

sible injury caused by any part of the machine.

SAFETY PRECAUTIONS DURING HANDLING AND TRAN-

SPORTATION

•  Lift the machine using only the points allocated for this fun-

ction.

   The  lifting eye (or eyes) and the correct positioning of the 

forks of the forklift are marked with specific adhesives.

•  Clear the operational area of possible obstacles and all un-

necessary personnel.

•  Always use lifting equipment properly sized and controlled 

by enabled bodies.

•  It is forbidden to set on the frame of the equipment objects 

or accessories that alter weight and center of gravity and 

cause stresses not foreseen to the lifting points.

• Do not submit the machine and the lifting equipment to 

swinging or shock which may transmit dynamic stress to the 

structure.

Equipments with trailers or site tows

•  Never drag the machine without trailer (or site tow)

•  Check for a correct assembly of the machine to the towing 

device.

•  Always make sure that the hook of the vehicle is suitable for 

towing of the total mass of the trailer.

•  Do not tow the trailer if the coupling devices are worn or 

damaged.

•  Check for proper tire pressure.

•  Do not replace the tires with types different from the original 

ones.

•  Check that the brakes and the optical signaling of the trailer 

are working properly.

• Verify that the bolts of the wheels are in place and well 

tightened.

•  Do not park the machine (on trailer or site tow) on a steep 

slope.

  For the stops, not followed by a work session, always enga-

ge the parking brake and / or block the wheels by means of 

wheel chocks.

•  Do not tow the trailer on bumpy roads.

•  Do not exceed the maximum permissible speed on public 

roads of 80 km/h with the trailer, in any case comply with the 

legislation applicable in the country of use.

•  Do not use the site tow on public roads, this is intended for 

use only in private and delimited areas. The maximum per-

mitted speed is 40 km/h on smooth surfaces (asphalt or con-

crete), adapt in each case the speed to the type of ground.

8

Summary of Contents for MAGIC WELD 200 YDE

Page 1: ...ion dition Edici n Ausgabe Edi o C0EP20009003 Motosaldatrice EngineDrivenWelder Motosoudeuse Motosoldadoras Schwei aggregat Motosoldadora 10 2019 COMPACT WELDERS MAGIC WELD 200 YDE STAGE V USE AND MAI...

Page 2: ...4...

Page 3: ...G PAG 14 M4 1 TRANSPORT AND HANDLING PAG 15 3 INSTALLATION AND USE M2 7 INSTALLATION PAG 16 M2 6 INSTALLATION AND ADVICE PAG 17 M20 SET UP FOR OPERATION PAG 18 M21 STARTING PAG 19 M22 STOPPING PAG 20...

Page 4: ...must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it wan...

Page 5: ...Driven Welder complies with its requirements 6 Welding process symbol 7 Symbol for Engine Driven Welders which can be used an environment with increased risk of electric shock 8 Welding current symbol...

Page 6: ...amage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or...

Page 7: ...octor Suction of liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of expos...

Page 8: ...en and pets so as to protect them from pos sible injury caused by any part of the machine SAFETY PRECAUTIONS DURING HANDLING AND TRAN SPORTATION Lift the machine using only the points allocated for th...

Page 9: ...nal on the front of the machine Do not use the machine with wet or damp hands and or clothing Use plugs suitable for the output sockets of the machine and make sure that electrical cords are in good c...

Page 10: ...intenance or repair Do not refuel while the engine is running or hot Do not smoke or use naked flames when refueling Refuel only outdoors or in well ventilated areas Avoid spilling fuel especially on...

Page 11: ...rea If adequancy of ventilation or exhaust is uncertain have the air quality checked Arc rays can burn eyes and skin Use welding helmet with correct shade of filter While working protect your eyes usi...

Page 12: ...engine it is composed of various parts such as engine alternator electric and electronic controls the fairing at a protective structure The assembling is made on a steel structure on which are provid...

Page 13: ...machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the deale...

Page 14: ...ndling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Tech...

Page 15: ...and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICT...

Page 16: ...02 10 19 C0EP2000_IT M 2 7 IINSTALLAZIONE INSTALLATION INSTALLATION LUFTZIRKULATION INSTALACI N INSTALA O REV 0 10 19 M1 4 16...

Page 17: ...cipitation unless sheltered M 2 6 INSTALLATION adviceS ENGINE DRIVEN WELDER REV 0 09 18 DANGER The machine must be positioned so that exhaust gas is dif fused without being inhaled by any living being...

Page 18: ...t the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor FUEL ATTENTION Stop engine wh...

Page 19: ...ecessary for the use of the machine ELECTRIC STARTING OFF ON START EMERGENCY PULL START FOR ELECTRIC STARTER VERSIONS 6 pull the rope firmly as far as it will go If necessary use two hands M 21 STARTI...

Page 20: ...or the motor to automatically go to the minimum RPM 6 7 seconds after load release leave the motor running under these conditions for several minutes in order to allow for cooling then turn the starti...

Page 21: ...5 Presa di corrente in c a A C socket Prises de courant en c a Steckdose AC N1 Spia carica batteria Battery charge warning light Voyant charge batterie Kontrolleuchte Batterielader O1 Spia bassa press...

Page 22: ...le it is close to the welding position Pay attention to the two polarities of the welding circuit which must not come into electrical contact with each other PUSH AND TWIST ADJUSTING THE WELDING CURRE...

Page 23: ...imited to 100 200 metres This limitation of circuit extension length is fundamental for safety The cables must be SUITED to the environment in which they are to be used Bear in mind that at temperatur...

Page 24: ...NGINE PROTECTIONS REV 0 10 19 The engine is equipped with system protection stop in the event the oil pressure is too low In the event of a malfunction in the battery charging system the warning light...

Page 25: ...x 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating and electric power con ditions see table 3 1 digits welding pos...

Page 26: ...ction on feed circuit defective pump injector blocked 3 Oil level too high 4 Motor speed regulator defective 1 Clean or replace 2 Ask for intervention of Service Department 3 Eliminate excess oil 4 As...

Page 27: ...d B of the circular connector on the front panel there is 5 Vdc Ask for intervention of Service Department to replace the board 2 Ask for intervention of Service Department to replace the Hall sensor...

Page 28: ...ALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts du...

Page 29: ...d or dispositions in force in the place M 45 STORAGE and disassEmble REV 0 06 00 DISASSEMBLE Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a c...

Page 30: ...rload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine d...

Page 31: ...Welding and Generation can be used simultaneously however the engine cannot be overloaded The table below gives the maximum limits to be respected OUTPUT CARACTERISTIC WELDING CURRENT 150A 125A 100A...

Page 32: ...02 10 19 C0EP2000_IT M 2 7 1 REV 0 10 19 672 338 660 490 690 933 1245 531 758 243 5 338 422 5 490 539 539 626 490 501 DIMENSIONI DIMENSIONS DIMENSIONS ABMESSUNGEN DIMENSIONES DIMENS ES 32...

Page 33: ...11 01 01 Note NOTE 33...

Page 34: ...11 01 01 Note NOTE 34...

Page 35: ......

Page 36: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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