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MORTEX

 

PRODUCTS

 

INC

 

FORT

 

WORTH,

 

TX

 

76106

 

Page

 

2

 

SECTION II: SAFETY 

 This is a safety alert symbol. When you see this symbol 

on labels or in manuals; be alert to the potential for personal 
injury. 

 

Understand and pay particular attention to the signal words 

DANGER, WARNING, 

or 

CAUTION. 

 

DANGER:

 indicates an 

imminently

 hazardous situation, which 

if not avoided, 

will result in death or serious injury. 

 

WARNING:

 indicates a 

potentially

 hazardous situation, which if 

not avoided, 

could result in death or serious injury. 

 

CAUTION:

 indicated a 

potentially

 hazardous situation, which if 

not avoided, 

may result in minor or moderate injury.

 It is also 

used to alert against unsafe practices and hazards involving 
property damage. 

 

 

 
 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 

 

 
 
 
 

 
 
 
 
 
 
 
 
 

SAFETY REQUIREMENTS 

1.

 

This electric furnace must be kept clear and free of 
combustible materials, gasoline and other flammable 
vapors and liquids. 

2.

 

Insulating materials may be combustible. The furnace 
must be kept free and clear of insulating materials. The 
furnace area must be examined when installed in an 
insulated space or when insulation is added to be sure that 
the insulation material has been kept away from the 
furnace. 

3.

 

Follow the instructions exactly as shown in Startup and 
Shutdown Section in this manual to properly Startup or 
Shutdown this appliance. 

4.

 

If overheating occurs, turn off the power to the furnace 
and contact a qualified contractor, installer, or service 
agency. 

 

 
 

 

 
 
 
 
 
 
 
 

5.

 

NEVER - Store flammable materials of any kind near 
your furnace. Gasoline, solvents and other volatile liquids 
should be stored only in approved containers outside the 
home. These materials vaporize easily and are extremely 
dangerous. 

6.

 

NEVER – Store cleaning materials such as bleaches, 
detergents, powder cleaners, etc. near the furnace. These 
chemicals can cause corrosion of the furnace sheet metal 
and the electric heaters, the blower and the electrical 
controls. 

7.

 

NEVER – Use the area around the furnace as a storage 
area for items which could block or obstruct the normal 
air flow to the furnace or the space around the furnace. 
The flow of air is required for safe and proper operation. 
Never block or obstruct air openings used for ventilation 
and cooling of the furnace electrical components. 

8.

 

Refer to the furnace rating plate for the furnace model 
number, for the operating specifications for safe 
operation. 

9.

 

Provide clearances for servicing ensuring service access is 
allowed for the control box, electric elements and the 
blower. 

10.

 

Failure to carefully read and follow all instructions in this 
manual can result in malfunction of the furnace, death, 
personal injury, and/or property damage. 

11.

 

If the furnace is installed in a residential garage it must be 
installed so that the electric heaters are located not less 
than 18 inches above the floor and the furnace must be 
located or protected to avoid physical damage by 
vehicles. 

Any adjustment, service or maintenance by the home owner 
and/or user may create a condition where the operation of 
the product could cause personal injury or property damage. 

Only qualified service personnel, a contractor, or an installer 
may refer to the service and maintenance section of this 
manual for assistance or for additional information on this 
appliance. 

This product requires periodic routine maintenance and 
cleaning of the exterior surfaces by the homeowner or user 
to remove dust and debris. Any additional service must be 
performed by qualified personnel. This appliance must be 
serviced and maintained as specified in these instructions 
and/or to any applicable local, state, and national codes 
including, but not limited to building, electrical, and 
mechanical codes. 

FIRE OR ELECTRICAL HAZARD 

Failure to follow the safety warnings exactly could result in 
serious injury, death, or property damage. 
A fire or electrical hazard may result causing property 
damage, personal injury or loss of life. 

Do not use this furnace if any part has been under water. A 
flood damaged furnace is extremely dangerous. Attempts 
to use the furnace can result in a fire.  

A qualified contractor, installer, or service agency must be 
contacted to inspect the furnace for any water damage and 
replace all components, control system parts, or electrical 
parts that have been damaged. If enough damage is 
present, the furnace may need to be replaced

Summary of Contents for E30A2D0008ABA

Page 1: ...21 2 Factory Speed Tap Settings 13 9 Accessory Parts List 22 3 Blower Performance 1 3 HP PSC Motor 14 10 Replacement Parts List 1 3 HP PSC Motor 23 4 Blower Performance 1 3 HP X 13 Motor 15 11 Replacement Parts List 1 3 HP X 13 Motor 24 5 1 Blower Performance 1 2 HP X 13 Motor 16 12 Replacement Parts List 1 2 HP X 13 Motor 25 5 2 Blower Performance 1 2 HP X 13 Motor 17 13 Replacement Parts List 3 ...

Page 2: ...ow of air is required for safe and proper operation Never block or obstruct air openings used for ventilation and cooling of the furnace electrical components 8 Refer to the furnace rating plate for the furnace model number for the operating specifications for safe operation 9 Provide clearances for servicing ensuring service access is allowed for the control box electric elements and the blower 1...

Page 3: ...hnician The furnace s best friend is a qualified service technician If the unit gives any indication of improper operation call the service technician The service technician is allowed to perform the normal routine care of your furnace He can detect potential problems and make corrections before trouble develops Preventative maintenance of this type will allow the furnace to operate with minimal c...

Page 4: ...area If you smell vapors of any kind DO NOT turn on the power to the furnace until vapors have been ventilated and removed from the area of the furnace B CHECK THE FURNACE visually check the furnace for loose screws and or panels that may be missing or have fallen off C CHECK DUCT CONNECTIONS visually check the connections of the ducts to the furnace to make sure there are no gaps or holes and duc...

Page 5: ...efer to Figure 5 11 Follow the instructions to Turn On Start the Appliance in the Startup and Shutdown section of these instructions 12 Follow the instructions to Turn On Start the Appliance in the Startup and Shutdown section of these instructions Coil Cabinet Top Air Filters Follow these easy steps to replace the filters located in the top of the coil compartment 1 Follow the procedure To Turn O...

Page 6: ...instructed as to how to clean and reinstall filters washable or replaceable filters for good preventive maintenance Care must be taken that the edges of the washable or replaceable filter are resting on the protruding edges of the metal plates at each end of the aluminum fins This allows a gap between the filter and the coil surface to prevent dirt from wicking from the filter to the coil Make sur...

Page 7: ...serious injury if clothing or body parts get caught in the moving part The manufacturer or distributer will not be responsible for any repairs due to improper parts changes improper maintenance improper furnace adjustments or improper modifications made by the homeowner and or the appliance user The manufacturer will not be responsible if the homeowner and or appliance user use this section of the...

Page 8: ... dirt or debris from around the heater elements Be careful not to damage the heater elements with the vacuum hose or the brush Figure 7 Control Box Cover Figure 8 Blower Assembly and Mounting Screw Location 8 Check the blower wheel for dust and debris Use the brush and the vacuum cleaner to remove any dust or debris from the wheel Be careful not the move or accidentally remove the blower wheel bal...

Page 9: ...or isolation between the high and low speeds of a PSC motor The wiring has been designed so that the normally closed contacts are used for heating and the normally open contacts are used for cooling The relay coil is energized after the thermostat has a call from the G terminal starting the time delay cycle on the time delay relay Once the time delay relay has reached the delay setting the relay c...

Page 10: ...ing Cycle When the thermostat calls for cooling The thermostat closes the circuit between the R Y and G terminals 24 VAC is sent from the Y terminal through the yellow thermostat wire to the 24 VAC coil terminal on the condenser contactor energizing the contactor and starting the compressor and outdoor fan motor At the same time the G terminal is sending 24 VAC through the green pigtail wire to th...

Page 11: ...240 VAC and 24 VAC at the motor terminals A If the 240 VAC and 24 VAC is present at the motor terminals but the motor is not operating then replace the motor Refer to Figure 12 and Table 1 for terminal locations and definitions B If 240 VAC is not present at the motor check for a broken wire between the circuit breaker number one and the motor C If 240 VAC is present at the motor terminals continu...

Page 12: ... to OFF 3 Disconnect the plastic wire plug that has the wires that goes to the motor terminals from the top right side of the control box 4 Remove the two screws on the right side of the blower mounting plate 5 Slide the blower out of the blower compartment and set on the floor 6 Remove the wires from the terminals Be sure to write down the motor terminal identifier and wire color so the wires do ...

Page 13: ... 8 R M Z 2 3 4 5 G 8 W 11 14 P 330 1680 7 56 223 98 8 R M Z 2 3 4 5 G 8 W 12 15 P 330 1680 8 00 210 98 8 R M Z 2 3 4 5 G 8 W 13 17 P See Example 330 CFM kW x 3412 x Voltage Correction Less Than 240V x 1 08 TR E30B3DxxxAAA Electric Furnace temperature rise TR can be used to determine air flow delivered This result can then be used to determine FPMvelocityacross the coil face area using the chart be...

Page 14: ...5 952 949 946 928 890 724 648 532 364 with Cabinet97 FLSB 27 MEDIUM 1175 1170 1164 1143 1100 1025 964 716 558 405 or 97 FLSF 27 HI 1536 1463 1403 1328 1249 1155 1075 900 716 493 CFMwith Coil 98 8G7W OP LO 1010 1013 1001 975 930 874 688 587 463 363 with Cabinet97 FSOB 27 MEDIUM 1205 1184 1153 1110 1048 975 751 640 496 367 HI 1553 1482 1407 1328 1244 1154 1039 747 608 438 CFMwith Coil 96 8G4W OP LO ...

Page 15: ...6 LO 764 689 586 507 460 399 332 MED LO 855 807 733 632 571 521 478 416 367 MEDIUM 990 923 878 825 741 672 628 574 520 440 MED HI 1085 1031 988 929 878 789 725 663 603 474 HI 1291 1247 1202 1160 1117 1073 1020 821 665 524 CFM with Coil LO 721 655 566 507 451 374 315 98 8G7W OP MED LO 828 756 705 623 561 529 462 404 359 with Cabinet MEDIUM 948 898 845 778 705 641 595 553 502 406 97 FSOB 27 MED HI 1...

Page 16: ...656 630 494 with Cabinet MEDIUM 1251 1216 1170 1134 1079 1045 1009 860 685 570 97 FLSB 27 MED HI 1450 1410 1380 1335 1303 1221 1139 1056 737 580 or 97 FLSF 27 HI 1549 1506 1457 1410 1335 1246 1165 1056 741 648 CFM with Coil LO 878 811 771 714 625 558 536 478 417 377 98 8W7W OP MED LO 1035 981 943 891 852 797 702 652 609 474 with Cabinet MEDIUM 1223 1190 1151 1111 1072 1018 940 842 647 523 97 FSOB ...

Page 17: ...1316 1245 1137 1012 679 551 or 97 FLSF 39 HI 1570 1531 1488 1415 1344 1279 1170 1070 736 562 CFMwith Coil LO 851 813 759 708 618 555 523 458 394 362 98 8Z12W OP MED LO 1021 982 934 884 837 740 684 636 573 452 with Cabinet MEDIUM 1210 1170 1138 1092 1052 999 922 751 613 469 97 FSOB 39 MED HI 1419 1385 1344 1279 1210 1083 1010 774 621 480 HI 1503 1458 1393 1312 1230 1103 1019 785 629 486 CFMwith Coi...

Page 18: ...126 1104 1065 874 711 561 with Cabinet MEDIUM 1404 1350 1327 1294 1251 1211 1145 1005 718 535 97 FSOB 39 MED HI 1601 1538 1468 1400 1327 1241 1148 888 719 541 HI 1725 1613 1530 1442 1360 1283 1190 1088 739 576 CFM with Coil LO 1111 1072 1019 976 931 877 781 712 680 548 98 8G12W OP MED LO 1289 1255 1226 1185 1143 1105 1066 938 732 556 with Cabinet MEDIUM 1415 1367 1345 1308 1270 1226 1170 1072 751 ...

Page 19: ...97 641 608 521 393 98 8W7W OP MEDIUM 1271 1222 1166 1117 1055 983 796 721 634 565 with Cabinet HI 1438 1369 1304 1232 1166 1090 1008 811 705 615 97 FSOB 27 CFM with Coil LO 932 919 913 893 860 808 752 674 555 450 98 8W12W OP MEDIUM 1336 1303 1279 1234 1172 1111 1030 948 793 678 with Cabinet HI 1683 1615 1552 1465 1386 1303 1208 1100 987 771 97 FLSB 39 or 97 FLSF 39 CFM with Coil LO 961 934 902 863...

Page 20: ...4 637 553 with Cabinet HI 1448 1387 1314 1242 1175 1094 1006 916 732 578 97 FSOB 39 CFMwith Coil LO 946 940 913 890 850 807 701 613 555 445 96 8W4W OP MEDIUM 1319 1279 1229 1192 1155 1080 991 897 711 552 with Cabinet HI 1590 1534 1467 1396 1313 1223 1127 1028 904 731 97 FLSB 21 or 97 FLSF 21 CFMwith Coil LO 942 920 885 835 789 708 630 573 494 364 96 8W4W OP MEDIUM 1264 1203 1150 1090 1025 950 883 ...

Page 21: ...862 622 474 98 8W12W OP MEDIUM 1502 1440 1370 1302 1240 1153 1059 950 823 523 with Cabinet HI 1599 1530 1457 1388 1314 1244 1355 1039 762 566 97 FSOB 39 CFM with Coil LO 1412 1372 1326 1278 1214 1145 1067 951 713 504 98 8G12W OP MEDIUM 1643 1577 1505 1438 1358 1288 1203 1107 983 684 with Cabinet HI 1747 1672 1605 1529 1443 1358 1275 1176 1056 688 FLSB 39 or 97 FLSF 39 CFM with Coil LO 1352 1301 12...

Page 22: ...C 5 TON ACCESSORY BLOWER 86MH0026 3 4 HP X 13 5 TON ACCESSORY BLOWER 86MH0027 21 1200 CFM BROKE DOWN COOLING COIL CABINET 97 FLSB 21 21 1600 CFM BROKE DOWN COOLING COIL CABINET 97 FSOB 21 21 1800 CFM BROKE DOWN COOLING COIL CABINET 97 FLOB 21 31 1600 CFM BROKE DOWN COOLING COIL CABINET 97 FLSB 27 31 1600 CFM BROKE DOWN COOLING COIL CABINET 97 FSOB 27 31 1800 CFM BROKE DOWN COOLING COIL CABINET 97 ...

Page 23: ...17 R68BAD018 R68BAD014 R68BAD018 R68BAD018 6 CIRCUIT BREAKER 2 R68BAD013 R68BAD013 R68BAD017 7 HEATER CONTACTOR 1 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 8 HEATER CONTACTOR 2 R68AB0019 R68AB0019 R68AB0019 9 TIME DELAY RELAY R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 10 LIMIT 155 F R68CA0008 R68CA0008 R68CA0008 R68CA0008 R68CA0008 R68CA0008 11 GROUND LUG R68GF00...

Page 24: ...IRCUIT BREAKER 1 R68BAD014 R68BAD017 R68BAD018 R68BAD014 R68BAD018 R68BAD018 7 CIRCUIT BREAKER 2 R68BAD013 R68BAD013 R68BAD017 8 HEATER CONTACTOR 1 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 9 HEATER CONTACTOR 2 R68AB0019 R68AB0019 R68AB0019 10 TIME DELAY RELAY R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 11 LIMIT 155 F R68CA0008 R68CA0008 R68CA0008 R68CA0008 R68CA0...

Page 25: ... BREAKER 1 R68BAD014 R68BAD017 R68BAD018 R68BAD014 R68BAD018 R68BAD018 7 CIRCUIT BREAKER 2 R68BAD013 R68BAD013 R68BAD017 8 HEATER CONTACTOR 1 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 9 HEATER CONTACTOR 2 R68AB0019 R68AB0019 R68AB0019 10 TIME DELAY RELAY R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 11 LIMIT 155 F R68CA0008 R68CA0008 R68CA0008 R68CA0008 R68CA0008 R6...

Page 26: ... BREAKER 1 R68BAD014 R68BAD017 R68BAD018 R68BAD014 R68BAD018 R68BAD018 7 CIRCUIT BREAKER 2 R68BAD013 R68BAD013 R68BAD017 8 HEATER CONTACTOR 1 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 9 HEATER CONTACTOR 2 R68AB0019 R68AB0019 R68AB0019 10 TIME DELAY RELAY R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 11 LIMIT 155 F R68CA0008 R68CA0008 R68CA0008 R68CA0008 R68CA0008 R6...

Page 27: ...68BAD014 R68BAD018 R68BAD018 6 CIRCUIT BREAKER 2 R68BAD013 R68BAD013 R68BAD017 7 HEATER CONTACTOR 1 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 8 HEATER CONTACTOR 2 R68AB0019 R68AB0019 R68AB0019 9 TIME DELAY RELAY R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 10 LIMIT 155 F R68CA0008 R68CA0008 R68CA0008 R68CA0008 R68CA0008 R68CA0008 11 GROUND LUG R68GF0022 R68GF0022 R...

Page 28: ...1 R68BAD014 R68BAD017 R68BAD018 R68BAD014 R68BAD018 R68BAD018 8 CIRCUIT BREAKER 2 R68BAD013 R68BAD013 R68BAD017 9 HEATER CONTACTOR 1 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 R68AB0019 10 HEATER CONTACTOR 2 R68AB0019 R68AB0019 R68AB0019 11 TIME DELAY RELAY R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 R68AC0009 12 LIMIT 155 F R68CA0008 R68CA0008 R68CA0008 R68CA0008 R68CA0008 R68CA0008 ...

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