morse 400Z-60 Operator'S Manual Download Page 7 | Manualshive

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morse 400Z-60 Operator'S Manual Download Page 7

Copyright 2010 - Morse Mfg. Co., Inc.

Form PL400Z-60 (0604-0110) (Updated 04/2010)

Page 7

Maintenance

Periodic inspection for the general condition of structural and mechanical components is imperative for safe and efficient

operation.

Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or

replace parts as necessary to prevent failure and maintain proper function.

Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic

fluid. Replace any parts that show signs of wear.

Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom

which contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.

Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.

Operator’s Manual for Morse Hydra-Lift Drum Karrier Model 400Z-60

Serial Number 0604 to 0110 (MMYY)

The Specialist In Drum Handling Equipment

MODEL 400Z-60

Hydra-Lift, 60”, Manual Lift, Manual Tilt

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Summary of Contents for 400Z-60

Page 1: ...s Every Morse drum handler is inspected prior to shipping However damage may be incurred during transit Check for visible damage If you choose to accept damaged freight always sign noting the damage on the BILL OF LADING Document the damage and have the truck driver sign We recommend keeping a digital camera at your receiving dock for this purpose Open packages expeditiously to check the condition...

Page 2: ...is strewn floors WARNING Do Not Modify the Unit Under no circumstances should any modifications be made to the Morse machinery without factory authorization Any modifications may void the warranty This machine was designed to perform a specific job and alterations may result in injury to operator or machine WARNING No Loose Fitting Clothing Wear close fitting clothing and safety equipment appropri...

Page 3: ... can be handled with the correct size 55 30 Series Diameter Adaptor installed see Diameter Adaptor literature A 55 gallon plastic drum can be handled with either the Adjustable Bracket Part 1465 P or the Top Rim Clamp Part 3540 P Use the Top Rim Clamp with a plastic drum that has a suitable top rim see figure 2 1 Use the Adjustable Bracket for a drum with or without a top rim see figure 2 2 Operat...

Page 4: ...rt 3900 P for a field installation kit Copyright 2010 Morse Mfg Co Inc Form PL400Z 60 0604 0110 Updated 04 2010 Page 4 WARNING Watch Out for Pinch Points Stay clear of moving parts Operator should remain behind the push handle during the lift operation Floor Lock The screw down floor lock is located on the base of the tower figure 3 1 Turning the floor lock clockwise until it locks in the down pos...

Page 5: ...els Step 4 Lift overhead assembly into position A drift pin can help align the holes Insert a greased clevis pin item 12 through mast cap and boom Install a 5 8 washer item 9 and 3 16 roll pin item 8 in the end of the clevis pin See figure 3 Step 5 Next connect the cylinder item 16 to the overhead assembly Align ram eye with holes in boom clevis plates and insert a greased clevis pin item 12 with ...

Page 6: ...e unit can become unstable when transporting with a raised load 5 Lift drum to desired pouring height Operate the tilt control as described in Machine Description Controls page 3 to adjust the drum attitude This is especially important when lifting an open drum The floor lock should be engaged while dispensing draining 6 When dispensing is complete tilt drum back to upright position Disengage the ...

Page 7: ...rips hose damage or other signs of wear Inspect the level and condition of the hydraulic fluid Replace any parts that show signs of wear Grease wheel bearings periodically Oil or grease all moving parts including the three clevis pins and the surfaces of the boom which contact the inside of the mast cap the hinge pin the gears and sprockets in the tilt drive and the ratchet and pawl Worn or damage...

Page 8: ... 9 7 17 P WASHER 5 8 SAE FL 1 5 16 OD 10 2 3308 P CASTER 4 SWIVEL DBL RACE 11 12 491 P NUT 5 16 18 REV HEX LOCK 12 3 138 P CLEVIS PIN 5 8 X 3 13 4 1169 P NUT 3 8 16 REV HEX LOCK 14 8 215 P HHCS 5 16 18 X 5 8 GR2 ITEM QTY PART DESCRIPTION 15 1 3610 P HYD FIT MALE ELBOW SAE 16 1 781 P CYLINDER 1 5 X 22 625 SAE 17 2 136 P GRIP HANDLE 7 8 X 4 3 4 18 1 135 P ASM TOWER 400A 60 72 19 1 3679 P KIT PUMP MO...

Page 9: ... DRILLED HOLE 63 1 169 P PAWL SPRING 64 1 170 P SCREW SHOULDER 3 8 DIA X 5 8 65 1 710 P RETAINER RATCHET PUSH NUT 3 4 66 1 165 P RATCHET MALLEABLE FOR SADDLE 67 2 136 P GRIP HANDLE 7 8 X 4 3 4 68 1 790 72 P OVERHEAD WELD 400A 72 69 2 64 P ROLL PIN 3 16 X 1 1 4 70 2 55 P WASHER 3 4 SAE FL 1 1 2 OD 71 1 735 P KEY WOODRUFF SIZE 9 ASA606 72 1 14 P GEAR PINION 7 TOOTH 73 1 12 P CHAIN ROLLER 35 W M LINK...

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