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Operating Instructions

1.)  Push the Hydra-Lift Karrier to the drum.

2.)  Using the “LIFT” control as described in “

Machine Description 

- Controls

” (page 3) , position the drum holder assembly with 

the back band at the middle of the drum. (Figure 3.1).  With 

the ratchet plate swung open and the cinch chain hanging 

from the chain hook, push the unit until the back band rests 

firmly against the drum.  Some adjustment to the tilt angle of 

the saddle may be necessary to ensure band fits flush on the 

drum.

3.) 

Attaching the drum:

Drape the chain across the front of the drum and engage a link 

into the slot in the ratchet (Figure 3.2).  Turn the ratchet clockwise to tighten chain.  If ratchet turns until the pawl is beyond the 

last ratchet tooth, turn the ratchet back and slide the next link into the ratchet slot and try tightening again.  The chain must 

be held tightly against the drum with the pawl engaged securely in the ratchet teeth.

4.) Operate the lift function to lift drum clear of floor.  Roll to dispensing location.  NOTE: Do not allow the drum to impact on floor, 

pouring station, etc. or a spill or damage could occur.

CAUTION

 

– Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. 

 The unit 

can become unstable when transporting with a raised load.

5.) Lift drum to desired pouring height.  Operate the tilt control as described in 

“Machine Description - Controls”

 (page 3) 

to adjust the drum attitude. This is especially important when lifting an open drum.  The floor lock should be engaged while 

dispensing / draining.

6.) When dispensing is complete, tilt drum back to upright position.  Disengage the floor lock and lower the drum to transporting 

height; about 6” off the floor.

WARNING

 - Stay Clear of Raised Drum

NEVER allow anyone to be below any part of a raised drum handler or drum.  Remain behind the push handle 

while handling a drum.

WARNING

 – Do NOT Disengage the Cinch Chain When Drum is off the Ground

When the drum is in the upright position, lower the drum to the floor before releasing the cinch chain.

7.) Push the unit to the drum storage area and lower to the floor in an upright position.  Release the cinch chain from the 

ratchet by applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the 

ratchet with the other hand.  Remove the cinch chain link from the ratchet.

Figure 3.2

Operator’s Manual for Morse Hydra-Lift Drum Karrier Model 400Z-60

Serial Number 0604 to 0110 (MMYY)

Copyright 2010  -  Morse Mfg. Co., Inc.   

Form PL400Z-60 (0604-0110)    (Updated 04/2010) 

 

Page 6

The Specialist In Drum Handling Equipment

MODEL 400Z-60

Hydra-Lift, 60”, Manual Lift, Manual Tilt

Summary of Contents for 400Z-60

Page 1: ...s Every Morse drum handler is inspected prior to shipping However damage may be incurred during transit Check for visible damage If you choose to accept damaged freight always sign noting the damage on the BILL OF LADING Document the damage and have the truck driver sign We recommend keeping a digital camera at your receiving dock for this purpose Open packages expeditiously to check the condition...

Page 2: ...is strewn floors WARNING Do Not Modify the Unit Under no circumstances should any modifications be made to the Morse machinery without factory authorization Any modifications may void the warranty This machine was designed to perform a specific job and alterations may result in injury to operator or machine WARNING No Loose Fitting Clothing Wear close fitting clothing and safety equipment appropri...

Page 3: ... can be handled with the correct size 55 30 Series Diameter Adaptor installed see Diameter Adaptor literature A 55 gallon plastic drum can be handled with either the Adjustable Bracket Part 1465 P or the Top Rim Clamp Part 3540 P Use the Top Rim Clamp with a plastic drum that has a suitable top rim see figure 2 1 Use the Adjustable Bracket for a drum with or without a top rim see figure 2 2 Operat...

Page 4: ...rt 3900 P for a field installation kit Copyright 2010 Morse Mfg Co Inc Form PL400Z 60 0604 0110 Updated 04 2010 Page 4 WARNING Watch Out for Pinch Points Stay clear of moving parts Operator should remain behind the push handle during the lift operation Floor Lock The screw down floor lock is located on the base of the tower figure 3 1 Turning the floor lock clockwise until it locks in the down pos...

Page 5: ...els Step 4 Lift overhead assembly into position A drift pin can help align the holes Insert a greased clevis pin item 12 through mast cap and boom Install a 5 8 washer item 9 and 3 16 roll pin item 8 in the end of the clevis pin See figure 3 Step 5 Next connect the cylinder item 16 to the overhead assembly Align ram eye with holes in boom clevis plates and insert a greased clevis pin item 12 with ...

Page 6: ...e unit can become unstable when transporting with a raised load 5 Lift drum to desired pouring height Operate the tilt control as described in Machine Description Controls page 3 to adjust the drum attitude This is especially important when lifting an open drum The floor lock should be engaged while dispensing draining 6 When dispensing is complete tilt drum back to upright position Disengage the ...

Page 7: ...rips hose damage or other signs of wear Inspect the level and condition of the hydraulic fluid Replace any parts that show signs of wear Grease wheel bearings periodically Oil or grease all moving parts including the three clevis pins and the surfaces of the boom which contact the inside of the mast cap the hinge pin the gears and sprockets in the tilt drive and the ratchet and pawl Worn or damage...

Page 8: ... 9 7 17 P WASHER 5 8 SAE FL 1 5 16 OD 10 2 3308 P CASTER 4 SWIVEL DBL RACE 11 12 491 P NUT 5 16 18 REV HEX LOCK 12 3 138 P CLEVIS PIN 5 8 X 3 13 4 1169 P NUT 3 8 16 REV HEX LOCK 14 8 215 P HHCS 5 16 18 X 5 8 GR2 ITEM QTY PART DESCRIPTION 15 1 3610 P HYD FIT MALE ELBOW SAE 16 1 781 P CYLINDER 1 5 X 22 625 SAE 17 2 136 P GRIP HANDLE 7 8 X 4 3 4 18 1 135 P ASM TOWER 400A 60 72 19 1 3679 P KIT PUMP MO...

Page 9: ... DRILLED HOLE 63 1 169 P PAWL SPRING 64 1 170 P SCREW SHOULDER 3 8 DIA X 5 8 65 1 710 P RETAINER RATCHET PUSH NUT 3 4 66 1 165 P RATCHET MALLEABLE FOR SADDLE 67 2 136 P GRIP HANDLE 7 8 X 4 3 4 68 1 790 72 P OVERHEAD WELD 400A 72 69 2 64 P ROLL PIN 3 16 X 1 1 4 70 2 55 P WASHER 3 4 SAE FL 1 1 2 OD 71 1 735 P KEY WOODRUFF SIZE 9 ASA606 72 1 14 P GEAR PINION 7 TOOTH 73 1 12 P CHAIN ROLLER 35 W M LINK...

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