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POWER BUGGY INSTRUCTION MANUAL

 

 

 

BARTELL MORRISON INC.   

 BARTELL MORRISON (USA) LLC

375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201

200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444

           

           

Created: 06/09

Revised: 08/14

PARTS LIST

ITEM PART # Descrition

QTY ITEM PART # Descrition

QTY

161

60260 Controls Bracket

1

203

10956 Locknut, M12 - 1.75

2

162

60162 Housing

1

204

60830 Bolt - M16 - 1.5 x 40mm

2

163

61158 Reverse Control Handle

1

205

60205 Yoke End

2

164

60164 Steering Shaft

1

206

60206 Brake Pedal

1

165

10956 Locknut, M12-1.75

2

207

60138 Locknut, M16-  1.5

2

166

60257 Neutral Lever

1

208

31180 HHCS, M12 - 1.75 x 30mm

2

167

60167 Flange Bearing

1

209

10956 Locknut, M12 - 1.75

2

168

14267 Flat Washer - M12

2

210

996266

Carriage Bolt, 3/8” - 16 x 1 1/4”

10

169

10955 HHCS, M12 - 1.75 x 40mm

2

211

14265

Fender Washer, 1/2” (DB17) 

Fender Washer, 1/2” (DB21)

10

20

170

61170 Spring Pin - 10 x 50

1

171

60171 Steering Handle

1

213

10902 Lock Washer, 3/8”

9

172

60172 Handle Grip

2

214

10901 Nut, 3/8” - 16 

9

173

60173 Bearing - 6907Z

4

215

60215 Bucket Support Plate

1

174

60174 Bushing

1

216

512120

60020

Bucket (plastic) (DB17)

Bucket (steel) (DB21)

1

1

175

60175 Locking Sleeve

1

176

60176 Clutch Bearing - 688808

1

219

60255 Mounting Plate

1

177

60177 Axle

1

220

30843 Locknut, M5

8

178

60178

Bearing Cone & Cup

4

221

60221 Poly Cushion Plate

2

179

60179 Hub

2

222

60222 HHCS, M5 x 25mm

8

180

60180 Cotter Pin - 5 x 40

2

223

60104 Grease Fitting

4

181

60181 Castle Nut - M24

2

224

60224 Rod

1

182

60182 Dust Cap

2

225

60225 Cotter Pin, 5 x 36mm

2

183

60183

Steering/Rear Tire (air)

2

226

60226 Flat Washer, M22

2

184

60184 Wheel Nut, M12 -1 .5

8

227

60227 Knob

1

185

60185

Steering/Rear Tire (foam)

2

228

60228 Operation Panel

1

186

60186 Inner Bearing Hub Seal

1

229

60229 Ride Side Panel

1

187

60187 Lift Bracket

1

230

11043 Flat Washer, 1/4” USS

17

188

60188 Side Guard

1

231

11619 Bolt - M8 x 25

17

189

60189 Top Guard

1

232

60232 Ventilation Panel

1

190

61190 Riding Stand 1

1

235

60235 Left Side Panel

1

191

60191 Riding Stand 2

1

236

60236 Grommet

1

192

60192 Hand Brake

1

237

11614 Lockwasher, M8

17

193

10453 HHCS, M8 - 1.25 x 50mm

3

238

60238 Door Magnet

3

194

11615 Locknut, M8 - 1.25

3

239

60239 Screw, M4 - 0.7 x 10mm

6

195

11617 Nut, M8 - 1.25

3

240

60240 Handle

1

196

60196

Hand Brake Cable

1

241

60241 Support Rod A

2

197

60197

U Shape Connector

2

242

60242 Support Rod B

1

198

60198

Cotter Pin, 3.2 x 16mm

1

243

60180 Cotter Pin, 5 x 40mm 

2

199

60199

Pin, 8 x 35mm

1

244

60244 Support Rod C

1

200

61200

Rod

1

245

31013 Hex Nut, M12 x 1.25

1

201

62201

Spring, Foot Brake

1

246

60083 C-Clip 10mm

1

202

60084

HHCS, M12 x 130mm

1

247

10042 SHCS M6x20mm

4

27

Summary of Contents for DB17

Page 1: ...B21 BARTELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 73...

Page 2: ...does not clear exhaust fumes WARNING BURN HAZARD Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off Serious burns may occur CAUTION MOVING P...

Page 3: ...ense way 4 Only have trained certified operators directed by informed and knowledgeable supervision running the machine NOTE OSHA prohibits the alteration or modification of this machine without writt...

Page 4: ...se 44 in 111 8 cm Drive Tires 5 7 x 8 x 19 Steering Tires 4 8 x 8 x 16 Overall Length 97 in 261 6 cm Overall Width Single Wheels Double Wheels 35 5 in 90 2 cm 43 5 in 110 5 cm Overall Height 53 in 134...

Page 5: ...wheels of the unit Rotating the handle bar clockwise steers the unit to the left Rotating the handle bar counterclockwise steers the unit to the right 2 Travel Speed Control The travel speed control...

Page 6: ...ck turn control counter clockwise lift and lock back the control in the upper position In case of slope use the hand parking or foot brake 6 Hand Parking Brake The hand parking brake activates the par...

Page 7: ...before mounting or dismounting Prior to dismounting ensure that all controls are in neutral and parking brake is set Always use three point contact and face the buggy Three point contact means that t...

Page 8: ...gy until corrected 2 Set engine at idle with Parking Brake engaged slowly activate speed control slightly for a short period of time to test the Brake holding capacity If the Power Buggy will move adj...

Page 9: ...e did not exceed the maximum allowable grade of 10 9 5 is less than 10 Clear away trash and debris along travel route Pick up anything that might puncture a tire Make sure aisles ramps doorways and pa...

Page 10: ...front of the buggy during travel Do not approach personnel standing in front of fixed objects Do not allow others to ride on the buggy Test the controls for proper operation Be certain you can control...

Page 11: ...ned on the uphill end of the unit and the operator is on the downhill end of the unit Traveling with an unloaded bucket When traveling on slopes with an unloaded bucket ensure the bucket is positioned...

Page 12: ...the placement point Ensure buggy is stopped and parking brake is set before filling or dumping Do not dump buggy when facing downhill on slope Do not stand in front of or alongside the buggy where you...

Page 13: ...ve motors are manufactured by White Hydraulics and may be serviced at their dealers and other service centers handling their equipment BMi will direct you to the proper place for repairs In the event...

Page 14: ...AX 732 5444 Created 06 09 Revised 08 14 Tires In the event you experience a puncture of the tire and tub certain precautions must be observed in its repair as follows 1 Securely block and support the...

Page 15: ...RTELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 54...

Page 16: ...have released the control lever the pump control arm needs a minor adjustment 1 Chock the steering wheels 2 Using a jack raise the drive wheels off the ground 3 Locate the pump control arm s centering...

Page 17: ...1 10905 Flat Washer 3 8 DB17 6 59 14446 HHCS M6 10 x 12mm 2 11586 Flat Washer 5 16 DB21 4 60 60060 Oil Filter Head 1 12 10317 Locknut 3 8 16 DB17 4 62 60062 Fitting 3 8 MJIC 3 4 MP7 2 10108 Locknut 5...

Page 18: ...ISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444 Created...

Page 19: ...RRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444 Creat...

Page 20: ...RISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444 Create...

Page 21: ...60102 Rod Long 2 141 60264 Spacer 1 103 60103 Rod Short 142 60262 Threaded Rod 1 4 28 x 2 1 2 1 104 60104 Grease Fitting 5 143 10329 Jam Nut 1 4 28 1 105 60105 60305 Hydraulic Cylinder DB17 Hydraulic...

Page 22: ...TELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444 Created 06 09 Revis...

Page 23: ...ELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444...

Page 24: ...L MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444 C...

Page 25: ...RTELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 54...

Page 26: ...SISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444 Created 06 09 Revised 08 14 187 189 188 166 159 160 158 150 1...

Page 27: ...19 60255 Mounting Plate 1 177 60177 Axle 1 220 30843 Locknut M5 8 178 60178 Bearing Cone Cup 4 221 60221 Poly Cushion Plate 2 179 60179 Hub 2 222 60222 HHCS M5 x 25mm 8 180 60180 Cotter Pin 5 x 40 2 2...

Page 28: ...RTELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 54...

Page 29: ...RRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444 Creat...

Page 30: ...RTELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 54...

Page 31: ...RTELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 54...

Page 32: ...RTELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 54...

Page 33: ...L MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444 C...

Page 34: ...RTELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCIAL DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 54...

Page 35: ...bartellmorrison com BARTELL MORRISON USA LLC 12 Industrial Drive Keyport New Jersey USA 07735 Toll Free 888 999 1570 Local 732 566 5400 Fax 732 566 5444 www bmiamerica com BARTELL MORRISON Fax 905 36...

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