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Morningstar TRISTAR TS-MPPT-60-600V-48 Installation, Operation And Maintenance Manual Download Page 41

81

TriStar MPPT 600V Operator’s Manual

80

ec nica

ecifications

Environmental

        Operating Altitude                                                     Below 2000 meters

Ambient Temperature Range 

     -40°C to +45°C

Storage Temperature 

      -55°C to +85°C

Humidity 

        100% N.C.

Enclosure        IP20 

Type 1 (indoor & vented)

Protections

Solar High Voltage Disconnect

Solar High Voltage Reconnect

Battery High Voltage Disconnect 

    

Battery High Voltage Reconnect

High Temperature Disconnect

High Temperature Reconnect

De-ratings

60

   0

200

100

425

525

600

Array Voltage (Volts)

Battery Current (Amps

)

Array Voltage (Volts)

Battery Current (Amps)

Battery Current vs. Array Voltage

OVER-

VOL
TA

GE 

Figure 10-1. Battery Current vs. Array Voltage

  10.0  Appendix

Summary of Contents for TRISTAR TS-MPPT-60-600V-48

Page 1: ...www morningstarcorp com Solar Battery Charger with TrakStarTM Maximum Power Point Tracking Technology MODELS TS MPPT 60 600V 48 TS MPPT 60 600V 48 DB MAXIMUM POWER POINT TRACKING TRISTAR MPPT 600V TM...

Page 2: ...Conduit Knock outs and Wiring Routing 21 3 4 Controller Preparation 23 3 5 Mounting 26 3 6 Network Connections 28 3 7 Wiring Connections 30 Confi ration 3 9 Power Up Commissioning 41 4 0 Operation 42...

Page 3: ...tion of the controller AVERTISSEMENT Indique une condition potentiellement dangereuse Faites preuve d une prudence extr me lors de la r alisation de cette t che PRUDENCE Indique une proc dure critique...

Page 4: ...terre se tro e ans e co arti ent e c a e et est i entifi e ar e symbole ci dessous estampill dans le boit Informations de S curit ise to tes es instr ctions et es a ertisse ents fi rant ans e an e a a...

Page 5: ...a zone de travail ter iner si atterie re ose ar ina ertance ans a fir ati e s ri er a so rce contact avec le sol Contact avec n importe quelle partie d une batterie mise la terre peut entra ner un cho...

Page 6: ...provided to ensure all pole disconnection from the power supply This isconnection s a e incor orate in t e fi e irin Using the TriStar MPPT 600V grounding terminal in the wiring compartment a permanen...

Page 7: ...nt or re locate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connecte...

Page 8: ...RS 232 Port 9 pin serial connector female 8 EIA 485 Port Four 4 position screw terminal for EIA 485 bus connections 9 Ground Terminals 2 total A chassis ground terminal for equipment grounding 10 Bla...

Page 9: ...site at www morningstarcorp com or inquire with your local Morningstar dealer EIA 485 RS 232 Communications Adapter RSC 1 Connect one or more TriStar MPPT 600V controllers to a PC or to other serial d...

Page 10: ...in the system These protection devices are external to the TriStar MPPT 600V controller and must be a maximum of 90 amps for the TriStar MPPT 600V Maximum battery short circuit current rating must be...

Page 11: ...PPT 600V wiring box Knockout place ment dimensions are on the inside front cover Figures 3 2 to 3 5 show knock out types The TriStar MPPT 600V wiring box provides continuous and separate paths for hig...

Page 12: ...1 2 or M20 0 88 22 2 mm Battery low voltage NO 11 2 3 4 1 09 27 8 mm Solar high voltage NO 12 2 1 1 36 34 5 mm Battery low voltage NO Solar connector mounting hole diameters vary Wieland Solar DC con...

Page 13: ...ider is secured with only one screw 1 Use a 2 Philips screw driver to remove the screw 2 Lift and tilt the divider towards the bottom of the unit as shown in Figure 3 8 3 Lift the divider out of the w...

Page 14: ...oller may be insta e in a enti ate enc os re it s ficient air o e er insta t e ri tar in a sealed enclosure The controller may be mounted in an enclosure with sealed batteries but never it ente oo e a...

Page 15: ...section 5 0 for more information about networking and the connection s required for your system WARNING Shock Hazard Only route network cables in the same conduit as the photovoltaic power conductors...

Page 16: ...ss of 500 Vdc when in sunlight Verify that the solar input breaker or disconnect has been opened disconnected before installing the system wires AVERTISSEMENT Risque de d charge lectrique Le r seau PV...

Page 17: ...hat the battery connection is made with correct polarity Turn on the battery breaker disconnect and measure the voltage on the open battery wires BEFORE connecting to the TriStar MPPT 600V Disconnect...

Page 18: ...recte dans le cas contraire subira des dommages Activez le coupe circuit interrupteur de la batterie et mesure la tension sur les c bles ouverts AVANT la connexion au TriStar MPPT 600V D connectez le...

Page 19: ...ferrite sur l extr mit du RTS si une longueur de c ble est enlev e Cette bobine assure la conformit avec les normes d missions lectromagn tiques Step 8 Battery Voltage Sense The voltage at the batter...

Page 20: ...ation will only occur when manually started with the push button or when requested from the equalize menu on the TriStar meter Automatic equalization will occur accor in to t e atter ro ra s ecifie se...

Page 21: ...seul point 3 9 Power up and Commissioning Step 11 Power Up TS MPPT 60 600V 48 and TS MPPT 60 600V 48 DB WARNING Risk of Damage Connecting the solar power source to the battery terminal will permanent...

Page 22: ...the ability to charge batteries with power sources of higher nominal voltages The TriStar MPPT 600V charges a 48 Volt battery bank with a high voltage power source The power source open circuit volta...

Page 23: ...e syst me Certain atter t es enefit ro a erio ic oost c ar e to stir t e e ectro te e e t e ce o t ages and complete the chemical reactions Equalize charging raises the battery voltage above the stand...

Page 24: ...inal 48 Volt battery banks Settings Switches 4 5 6 Battery Type Absorp Stage Volts Float Stage Volts Equalize Stage Volts Absorp Time Minutes Equalize Time Minutes Equalize Interval Days off off off 1...

Page 25: ...sly for 60 min However because the Float exit timer is cumulative multiple momentary load events that pull the battery voltage below Float voltage for a combined 60 minutes duration will also force an...

Page 26: ...improve the accuracy of the battery charging See Section 3 4 Step 8 for instructions on how to connect the battery sense wires 4 3 Push button The following functions can be enabled with the pushbutt...

Page 27: ...Absorption G blinking once per second Equalization state G fast blink two times per second Float state G slow blink once per two seconds Faults Alarms Over temperature Y R sequencing High voltage disc...

Page 28: ...ndicate a failure If the control ler is restarted with the failure still present the controller may not detect that the battery sense is connected and the LEDs will not indicate a fault A TriStar mete...

Page 29: ...not factory calibrated Return the controller to an authorized Morningstar dealer for service 5 0 Networking and Communication 5 1 Introduction The TriStar MPPT 600V provides several communication opti...

Page 30: ...ollers Figure 5 1 An example MeterBus network to fi e contro ers can e net or e to et er it a sin e ti e s can e daisy chained together to allow networks of up to 15 controllers and 2 meters Refer to...

Page 31: ...twork with custom charge settings using MSViewTM PC software connect the TriStar MPPT 600V to other Morningstar controllers with the RSC 1 Serial to EIA 485 Adapter sold separately bridge an Ethernet...

Page 32: ...tion about Ethernet connectivity and networking refer to the Morningstar Communications Document on our web site at HTTP www morningstarcorp com Network Information Connect to the TriStar MPPT 600V vi...

Page 33: ...contro er can e confi re to o a itiona o tion al values each day The maximum number of days that can be stored decreases as the number of logged values increases Standard Values Minimum Battery Volta...

Page 34: ...ence see Section 4 4 Faults Alarms of this manual to determine the cause If a TriStar Meter 2 600V is connected the diagnostics menu will display reported faults and alarms Troubleshooting 6 0 If the...

Page 35: ...n of the controller AVERTISSEMENT Indique une condition potentiellement dangereuse Faites preuve d une prudence extr me lors de la r alisation de cette t che PRUDENCE Indique une proc dure critique po...

Page 36: ...nts casual contact The TriStar MPPT 600V heatsink can become very hot during operation Use insulated tools when working with batteries Avoid wearing jewelry during installation The battery bank must b...

Page 37: ...vrir ou mutiler les piles L lectrolyte est nocif pour la peau et peut tre toxique Servicing of batteries should be performed or supervised by personnel knowledgeable about batteries and the proper saf...

Page 38: ...k Hazard Disconnect all power sources to the controller before removing the wiring box cover Never remove the cover when voltage exists on the TriStar MPPT 600V power connections AVERTISSEMENT Risque...

Page 39: ...MAGES OF ANY KIND INCLUDING BUT NOT LIMITED TO LOST PROFITS DOWN TIME GOODWILL OR DAMAGE TO EQUIPMENT OR PROPERTY R15 8 18 Warranty and Claim Procedure 8 0 WARRANTY CLAIM PROCEDURE 1 Before proceeding...

Page 40: ...aled 56 60 54 80 57 60 150 60 120 28 off on off 3 Sealed 57 20 54 80 58 40 150 60 120 28 off on on 4 AGM Flooded 57 60 54 80 60 40 180 120 180 28 on off off 5 Flooded 58 40 54 00 61 20 180 120 180 28...

Page 41: ...ndoor vented Protections Solar High Voltage Disconnect Solar High Voltage Reconnect Battery High Voltage Disconnect Battery High Voltage Reconnect High Temperature Disconnect High Temperature Reconnec...

Page 42: ...60 Amp Battery Current Limit 60 Amp Battery Current Limit Vb 60 V 0 100 200 300 400 500 600 500 1000 1500 2000 2500 3000 3500 INPUT VOLTAGE Volts POWER Watts Output Power vs Array Input Voltage Figur...

Page 43: ...6 8 8 1 10 2 13 6 6 2 1 2 3 2 6 2 8 3 2 3 7 4 3 5 1 6 4 8 5 4 1 3 1 5 1 6 1 8 2 0 2 3 2 7 3 2 4 0 5 3 2 5 0 8 0 9 1 0 1 1 1 3 1 4 1 7 2 0 2 5 3 4 Table 9 2 Maximum 1 way wire distance for 48V systems...

Page 44: ...ty at 50 C ambient temperature Exceeds wire ampacity at 40 C ambient temperature Exceeds wire ampacity at 30 C ambient temperature Ampacity for not more than three current car rying conductors in a ra...

Page 45: ...o con ctors ro t e so ar or atter so rce to t e controller 1 way distance Shaded cells in the table indicate that the current exceeds the ampacity of the wire for a i en a ient te erat re as efine in...

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