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16

• Check that the proper battery type has been selected.

• Disconnect the solar array, and remove the battery wire from the ProStar battery

positive (+) terminal. Wait a few seconds and reconnect the battery positive terminal
(leaving the solar array disconnected). After start-up, the green CHARGING LED
should not be on. Measure the voltage at the SOLAR terminals (with the array still
disconnected). If battery voltage is measured at the SOLAR terminals and the green
LED is on, the controller may be defective.

CAUTION:

If your ProStar is a positive ground version, references above to
Battery (+) terminals should be Battery (–) negative terminals.

3. LOAD IS NOT OPERATING PROPERLY

• Check that the load is connected and turned on. Confirm that no fuses or circuit

breakers in the system are tripped (there are no fuses or circuit breakers inside the
ProStar). 

• Check all connections to the load, and battery connections. Make sure voltage drops

in the system are not too high (a voltage drop to the load will reduce the voltage at
the load).

• Check the LED indications on the ProStar. If the red status LED is on, the load has

been disconnected due to low battery voltage (LVD). This is a normal protection
function of the ProStar, and the load will be automatically reconnected when the
battery is charged by the solar array.

• If the LEDs are blinking, the load may have been disconnected for protection from

one of the following faults:

– short circuit or overload (R/G–Y sequencing)

NOTE:

After 3 automatic retries, the fault must be cleared and the load must be

switched off or disconnected for 10 seconds or longer to restore power 
to the load terminals

– high temperature (R–Y sequencing)

– high voltage (R–G sequencing)

• Measure the voltage at the BATTERY terminals. If above LVD and no faults are

present, the load should have power. Then measure the voltage at the LOAD
terminals, and if there is no voltage present the controller may be defective.

NOTE:

For more technical and testing information, visit Morningstar’s Website:

www.morningstarcorp.com

RSPSupply  -  1-888-532-2706 -  www.RSPSupply.com

http://www.RSPSupply.com/p-8569-Morningstar-PS-30M-PG-Charge-Controller-12/24V-30A.aspx

Summary of Contents for ProStar PS-15

Page 1: ...Voltage 12 24V 12 24V 48V Digital Meter Option yes yes standard Positive Ground Option no yes yes PROSTAR VERSIONS INCLUDED IN THIS MANUAL 1098 Washington Crossing Road Washington Crossing PA 18977 U...

Page 2: ...136 6 01 153 4 14 105 3 50 89 inches mm 2 17 55 18 4 57 PROSTAR DIMENSIONS RSPSupply 1 888 532 2706 www RSPSupply com http www RSPSupply com p 8569 Morningstar PS 30M PG Charge Controller 12 24V 30A...

Page 3: ...8 7 0 OPERATION 10 7 1 Operator s Tasks 10 7 2 Operations Functions 11 7 3 Protections 11 7 4 Inspection Maintenance 12 7 5 Special Features 12 8 0 BATTERY CHARGING INFORMATION 13 8 1 ProStar Charging...

Page 4: ...ipment manuals before installing the solar system Observe ALL precautions when working with batteries and power electronics Fuses or DC disconnects may be required in the system These protective devic...

Page 5: ...volts The controller selects 12 or 24 volts at start up 9 Observe the LEDs and digital meter if provided to confirm normal operation 10 It is recommended that the system be properly grounded 4 0 LED...

Page 6: ...The push button next to the digital display can disconnect the Load or both Load and Solar A second push of the button will return the controller back to normal operation LOAD OFF A brief push of the...

Page 7: ...detected To terminate the self test push the button The self test can be repeated to confirm the result Error List E0I Rotary switch battery selection failure E03 Voltage reference test failed circui...

Page 8: ...efully observe the LEDs at each connection The LEDs will indicate proper polarity and a good connection 6 2 INSTALLATION STEPS Refer to the wiring connection diagram in section 3 0 STEP 1 Mounting Ins...

Page 9: ...battery charging and control Both Sense wires must be connected A small wire size 18 AWG or larger can be used for the Sense because the current is very low Note that the middle 2 terminals are for s...

Page 10: ...a 8 32 UNC or M4 screw 0 136 hole provided The Solar Battery and Load negative terminals are all connected together inside the ProStar per UL recommendations No switching or measurement is done in the...

Page 11: ...ching noise and filters noise output A properly grounded system will also minimize noise If noise is present in a telecom or radio load refer to section 7 5 below 7 3 PROTECTIONS The ProStar is fully...

Page 12: ...e temperature sensor and the green LED at J12 Instructions are provided with the remote probe The ProStar will automatically select the remote probe for battery temperature compensation if it is insta...

Page 13: ...he battery life Gel cells are not equalized 8 2 SELECT BATTERY TYPE The Battery Type rotary switch allows selection of 1 of 3 charging algorithms These are broadly defined as the following battery typ...

Page 14: ...nts are 2 times for 24V and 4 times for 48V 9 0 TESTING AND TROUBLESHOOTING 9 1 SELF DIAGNOSTICS If your ProStar includes the optional digital meter refer to section 5 4 for how to perform a self test...

Page 15: ...and the battery This is a common cause of undercharging batteries See section 6 2 to connect the Battery Sense Check the condition of the battery Determine if the battery voltage falls at night with n...

Page 16: ...the load will reduce the voltage at the load Check the LED indications on the ProStar If the red status LED is on the load has been disconnected due to low battery voltage LVD This is a normal protec...

Page 17: ...R 11 4 12 6 R to Y BATTERY SETPOINTS 25 C Gel Sealed Flooded LVD 11 4 11 4 11 4 LVD reconnect 12 6 12 6 12 6 PWM regulation 14 0 14 15 14 4 Float 13 7 13 7 13 7 Equalization N A 14 35 14 9 15 1 HVD so...

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