MORKO USP-300-AT Manual Download Page 18

 

                                                                                                                                                                                                                                                                       

Copyright© Morko International, All Rights Reserved

                                                                                                                               

 

-18-

 

13.0 USP Troubleshooting Algorithm

     

           

Breaker 
& Fuse 

Cable 
insulation 

Film  cap. 
Visual 
check 

SCR 
check 

1.

 

The  transducer  operation  lamps  are  turned  off  then  check  the  audible  sound 
from  transducers  and  no  sound  is  detected  then  switch  off  the  USP  &  AC 
supply    -- Audible sound is detected then the LED lamps are failed    - change 
the LED lamps 

 
2.

 

Open the USP cover and check the fuse and breaker 

 
3.

 

The  fuse  is  blown  off  then  check  the  insulation  between  each  terminals           
(No  A(31),B(32,33),C(35)  and  Ground(  case)  with  Mega  ohm  tester(Insulation 
tester) 

 
4.

 

The  insulation  is  OK(over  200Mohm),  then  check  the  C2/C3  capacitors  with 
visual check 

 
5.

 

The  C2/C3  capacitor  are  ok,  then  disconnect  the  socket  from  control  board   
and check the SCR short test 

 

6.

 

SCR is replaced or OK then replace fuse and turn on USP   

 

7.

 

Check  the  AC  voltage  and  rectified  DC  voltage  refer  to  the  commissioning 
procedure/report & turn off again & connect the control board socket & turn on 
USP and check the TD operation lamp & close the cover. 

 

 

Repair cables 

Replace capacitor 

Replace SCR 

OK 

OK 

OK 

OK 

Fail 

Fail 

Fail 

Fail 

Replace Fuse 

Turn ON 

Summary of Contents for USP-300-AT

Page 1: ...MANUAL USP 300 AT Dual SCR Option and Dual Power Issue date 12 Dec 2014 Revision 0 Comply to UL KTL standard Http www morko com...

Page 2: ...USP INSTALLATION 6 5 0 GENERATOR ELECTRICAL DIAGRAM USP 300 AT AND GENERATOR AND TRANSDUCER MODULES 9 6 0 GENERATOR PARTS LIST 11 7 0 TRANSDUCER MODULE ASSEMBLY DIAGRAM 13 8 0 WIRING CONNECTION DIAGR...

Page 3: ...ion action prevents scale from settling on the metal surface and the existing scale breaks off and continues to flow downstream This allows for increased heat transfer efficiency better overall heat t...

Page 4: ...made of SS304 and cover of aluminium alloy Al 6061 T6 The enclosure is provided with threaded enclosure and cover and moulded o ring of Viton provided between enclosure and cover for Ingress protecti...

Page 5: ...Copyright Morko International all Rights Reserved 5 3 0 Dimensions of Generator and Transducer Figure 2 USP Generator Enclosure Figure 3 USP Transducer...

Page 6: ...ransducer Welding Installation The welding should be done by a qualified expert journeyman welder under the supervision of a welding inspector The welding should be done while the system is off line a...

Page 7: ...rs The generator housing serves to protect the generators from direct sunlight The generator should be mounted vertically on a frame or wall Figure 6 Typical installation Generators with housing shelt...

Page 8: ...ish Installation and Test Operation The final electrical termination and commissioning will be done by Morko engineers or certified distributors The USP system must be tuned to operate at the optimal...

Page 9: ...Copyright Morko International All Rights Reserved 9 5 0 Generator Electrical Diagram USP 300 AT and Generator and Transducer Modules Figure 9 USP Generator Electrical Diagram for USP 300 AT...

Page 10: ...Morko International All Rights Reserved 10 Generator Module Transducer Module Figure 10 Generator Module Component Configuration Figure 11 Transducer Module Terminal Configuration A B C 3pin Terminal...

Page 11: ...C1 Elec Capacitor module 105 inc DC Filter 330uF x 3 1 To be replaced every 2 years F Fuse holder 6A 1 Spare fuse located inside generator box C2 C3 Switching Capacitor 1uF 2 To be replaced every 2 ye...

Page 12: ...Teflon wire PFA high Temp Electric wire To be replaced every 4 years MO TD 003 Terminal PCB module Electronic component Inspect every 2 years MO TD 004 SUS Enclosure body Stainless steel No replaceme...

Page 13: ...Copyright Morko International All Rights Reserved 13 7 0 Transducer Module Assembly Diagram...

Page 14: ...or the transducer cable A 31 Red A C 32 33 Black C B 35 Blue B The main earth connection should be done on generator side outside of enclosure using cable size 6 sqmm The ground wire of transducer cab...

Page 15: ...Conduit and Armored Cable Diagram Generator Flameproof Flexible coupling 1 2 Flameproof Union Coupling 1 2 Transducer Flameproof Sealing Fitting 1 2 Flameproof Sealing Fitting 1 2 Flameproof Flexible...

Page 16: ...Copyright Morko International All Rights Reserved 16 10 0 System Configuration 220V 50Hz 3 4NPT 2 x 1 2 NPT 4 x 1 5SQmm Amor shielded cable Figure 12 USP System Configuration...

Page 17: ...incorporated into operation walk about schedule Ensure main power is in ON position at all time during operation Check Generator s pilot lamps LD1 LD2 to ensure lights are blinking This indicates that...

Page 18: ...eck the insulation between each terminals No A 31 B 32 33 C 35 and Ground case with Mega ohm tester Insulation tester 4 The insulation is OK over 200Mohm then check the C2 C3 capacitors with visual ch...

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