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Morello Forni RANGE FGRi, Installation And Maintenance Instructions Manual

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Morello Forni RANGE FGRi Installation And Maintenance Instructions Manual Download Page 2

RANGE FGRi

MORELLO FORNI S. A. S.

2

GENERAL INDEX

Chapter.1 General warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1 Testing and warranty

1.2 Introduction

1.3 Client’s responsibilities

1.4 Oven description

1.5 General safety standards

1.6 Contacting the technical assistance

1.7 Ordering spare parts

Chapter. 2 Instructions for the installers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.1 Weight and dimensions

2.2 Receiving the oven

2.3 General recommendations

2.4 Installing the oven

2.5 Recommendations for external coating

Chapter. 3 Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.1 Electric connections and power absorption

3.2 Wiring diagram

3.3 List of componets

3.4 Discharge of combustion products 

3.5 Technical data

3.6 Preparation of the oven

3.7 Operating characteristics

3.8 Adapting the oven for another types of gas

3.9 Connecting the gas supply

3.10 Technical features

3.11 Checking the supply pressure

3.12 Checking gas leaks

Chapter. 4 Control system of the oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.1 Safety device

4.2 Operating instructions

4.3 Moduplus: adjustment, operating test and maintenance

Chapter. 5 Instructions for users. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Oven operating instructions

5.2 Safety and control system for the oven gas

5.3 Thermal and oven pre-heating system

5.4 Switching the burners on and off

5.5 Lighting the wood furnace

5.6 Cleaning the oven

5.7 Note on the types of wood

Chapter. 6  Oven programming and control system “Inteltouch - MF10”. . . . . . . . . . . . . . . . . . . . . . . . . . 

6.1 Oven Start up

6.2 Burners commands description

6.3 Temperature selection

6.4 Dome burner flame tuning

6.5 Oven lamp

6.6 Working programme

6.7 Setting a programme example

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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Summary of Contents for RANGE FGRi

Page 1: ...ND MAINTENANCE INSTRUCTIONS Technical Assistance contact your local dealer or the manufacturer The manufacturer reserves the right to change at any time and without prior notice the contents of this i...

Page 2: ...e 3 12 Checking gas leaks Chapter 4 Control system of the oven 4 1 Safety device 4 2 Operating instructions 4 3 Moduplus adjustment operating test and maintenance Chapter 5 Instructions for users 5 1...

Page 3: ...llowing professional qualifications and related duties are provided for further clarification Installer qualified technician in charge of the installation and commissioning of the oven in accordance w...

Page 4: ...odel and date of supply of the oven GENERAL SAFETY PRINCIPLES Always complete the recommended installation procedure before turning the oven on Avoid touching the oven with wet hands or feet Avoid ins...

Page 5: ...tion heights and dimensions in centimeters FIG 2 Ref Mod A B C D E F G I M N P Q S T FGRi 100 106 165 165 100 37 107 87 94 25 55 98 118 25 50 FGRi 110 126 185 187 110 37 107 87 104 30 65 118 118 25 50...

Page 6: ...elements that support the woo den crate anchored to the oven The oven should be handled only with equipment suitable to support its weight FOR THE SAFETY OF OPERATORS IT IS ADVISABLE TO ALLOW THIS OPE...

Page 7: ...accordance with the regulations of competent authorities It is useful to remember that the gas burners can be serviced only from the base of the oven by remo ving the grilles that protect the opening...

Page 8: ...do not hesitate to contact the manufacturer for further information FIG 5 This area can be coated only with the following materials metal ceramic or special plaster applied on a metal grille Non combu...

Page 9: ...tric system with a suitable grounding system and cutoff switch compliant with current safety law requirements 3 3 LIST OF COMPONENTS 1 ON OFF Four pole switch 2 Emergency stop 3 Transformer 24V dc 4 L...

Page 10: ...orced evacuation system and designed so that it disconnects if the flow rate of the gas falls below the values specified in paragraph 4 3 of standard The gas supply should be resumed manually only 3 F...

Page 11: ...RATING CHARACTERISTICS DIFFER FROM THOSE STATED IN THE TEST TABLE SUPPLIED WITH IT BURNER ON THE BEDPLATE Ref Mod DIAMETER OF BURNER NOZZLE 1 100 mm POSITION OF MAIN AIR NOZZLE ON MAIN BURNER X mm LIQ...

Page 12: ...Natural gas H G20 20 mbar Natural gas L G25 25 mbar 3 11 CHECKING THE SUPPLY PRESSURE The supply pressure can be measured with a liquid pressure gauge i e a U pressure gauge with a mini mum threshold...

Page 13: ...corresponding burner The CVI monitors and optimizes all the functions required to start and safely operate the burner by directly controlling the status of the flame and adjusting the flow of gas sup...

Page 14: ...ly adjusted to optimize the operation of the burner FIG 9 shows a layout of the safety valve configured for the crown burner FIG 9 4 2 OPERATING INSTRUCTIONS If the oven is turned on with the flame mo...

Page 15: ...wise to reduce it until the desired maximum pressure is set Disconnect the Modulplus from the power supply Make sure that the minimum pressure is suitable and repeat the adjustment if necessary Reasse...

Page 16: ...ing this interval of time it is not possible to restart the burner as the 10 seconds are necessary to recirculate the air in the combustion chamber and thus ensure a safe new start By the two control...

Page 17: ...it is necessary to ven tilate the room in order to limit condensation to the minimum This precaution must be observed for the first 3 4 days as this a rule not an exception It is also important to pr...

Page 18: ...with fuel remembering not exceed the maximum burn rate of 5 to 10 Kg hr The recommended average consumption rate is 3 to 5 Kg hr 4 The oven thermostat reads the internal oven temperature which is disp...

Page 19: ...few minutes later The cooking residues and other eventual dirt found in the cooking area must be pushed into the opening located between the cooking level and the cupola causing it to drop into the c...

Page 20: ...tensity changes numerical marks can display oven status and programme User can activate or change functions by easy and direct One touch following instruction listed below 6 1 OVEN START UP Once plugg...

Page 21: ...on turning bedplate rotation Direction One touch on button starts rotation to relating direction refl ected by arrow One touch on opposite arrow changes ongoing rotation direction Activated button sho...

Page 22: ...monitor For dome or bedplate When selected temperature is reached up Burner and relating led in the middle of Own icon switch off Dome Burner enable Dome Burner led on Dome Burner status ON Bedplate b...

Page 23: ...rgement Icon 14 pulse light showing active changing Status on value Scale made by a series of queued lights Posted on top icon 14 lightning in sequence following action relieved for button After 5 sec...

Page 24: ...hase AOnce program phase is active icon 1 start to lightening while upper monitor 4 shows parameter U 1 Lower monitor 11 shows speed value input user can be selected by values between 0 and 20 pressin...

Page 25: ...rameter set up 5 By buttons state gap time Between batch in and churn out 120 sec 6 Press again button 1 A 1 parameter set up 7 Bip sounds number output for programme end 10 max selectable After 3 sec...

Page 26: ...RANGE FGRi MORELLO FORNI S A S 26...

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