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       Manual Part No: 931763-01                                    MV1 Gas Chargrill 

 

 - 22 – 

       Manual Rev No: 1 

 

Service and Maintenance (cont.) 

 
 

ENSURE THAT THE GAS SUPPLY TO THE APPLIANCE HAS BEEN TURNED OFF BEFORE REMOVING OR 
DISMANTLING ANY GAS CONTROLS. 

 
1)

 

To Remove or service a Gas Tap/FFD. 

 

Remove all black control knobs by gently pulling off spindle. 
Remove the two screws fixing the control panel. 
Remove the gas tap from the gas rail by unscrewing the supply tube union connection, the 
thermocouple connection, pilot feed pipe and unscrew the single screw in the clamping bracket 
below the gas tap. 

 

To clean and re-grease a Gas Tap. 

 

Remove the front cover from the gas tap by unscrewing the two Pozi head screws. 
Carefully withdraw the cover taking care not to lose the small spring from inside the tap. 
Carefully pull the taper plug from the body of the gas tap. 
Clean the plug and the inside of the body using a lint-free cloth and a suitable solvent. 
Wipe both parts clean and dry. Ensure that all the holes are clean and free from obstruction. 

 

Lightly re-grease the plug using suitable high temperature grease, such as Rocol, and replace 
the plug in the gas tap body. 

 

Lightly grease the inside of the gas tap front cover, position the spring and re-assemble the 
front cover to the body. 

 

DO NOT WORK ON MORE THAN ONE TAP AT A TIME. 

 

ENSURE THAT THE PLUG IS PLACED IN THE CORRECT BODY. 

 
2)

 

To Remove Thermocouple. 

 

To gain access to the thermocouple lift off the brander bars and pilot shields. 
Disconnect from pilot bracket (taking note of position). 
Remove black control knobs and control panel (as described above) and unscrew thermocouple 
from the Gas Tap/FFD and withdraw. 
When re-fitting the thermocouple, ensure that the sensing tip is positioned correctly with the tip 
inside the flame pattern. 
Tighten the connection to the Gas Tap/FFD finger tight and then add a further ¼ turn using a 
spanner, 

DO NOT OVER-TIGHTEN

 - this can break the seal and continuity 

 
 
 
 

Summary of Contents for MV1CGR60-LP

Page 1: ...MV 1 SERIES GAS CHARGRILL OWNER S MANUAL Click here for Parts List Country of Destination GB and IE Manual Part No 931763 01 MV1 Gas Chargrill 1 Manual Rev No 1 ...

Page 2: ...e burner as this is part of the unit s safety mechanism It is particularly important to check this following spillage as solidified fats and carbonised meat juices can impair the valves correct operation IMPORTANT INFORMATION INSTALLATION ENGINEER Please ensure the customer is made fully aware of how the gas taps operate and the importance of checking their operation daily ...

Page 3: ... No Product Description Rev Date Flexible Hose Size MV1CGR60 NG MV1CGR60 LP MV1CGR90 NG MV1CGR90 LP MV Gas Chargrill 600 Gas Chargrill 600 Gas Chargrill 900 Gas Chargrill 900 Gas Chargrill 1 1 1 1 05 05 05 05 05 05 05 05 05 05 05 05 BSP hose BSP hose BSP hose BSP hose ...

Page 4: ...al Introduction 6 Important Note 7 Specification 8 12 Gas Pressure Connection 8 Overall Dimensions 9 12 Installation 13 15 Important Note 13 Positioning 13 14 Checking Commissioning 15 User Instructions 16 20 Important Note 16 17 Operation 18 19 Cleaning 20 Service Maintenance 21 24 Routine Maintenance 21 Fault Finding 21 Instructions 22 24 Spare Parts 25 Warranty Cover Sheet 26 ...

Page 5: ...partitions kitchen furniture decorative finishes etc it is recommended that they be made of non combustible material If not they should be clad with a suitable non combustible heat insulating material and that the closest attention be paid to Fire Prevention Regulations Warning This unit must be mounted on a non combustible surface ...

Page 6: ...DS SCOTLAND CONSOLIDATION REGULATIONS 1971 Detailed recommendations are contained in British Standards BS5440 Part 1 2000 BS5440 Part 2 2000 BS5588 Part 0 1996 BS5588 Part 11 1997 BS6173 2001 The installation must comply with the requirements of Local Authority Regulations and the wiring must comply with the latest I E E Regulations An easily accessible stopcock must be fitted in the gas supply ad...

Page 7: ...rns therefore the appliance should be positioned to minimise the possibility of accidental touching It is the supervisor s responsibility to warn users to wear suitable protection and to follow correct operation and cleaning procedures For the details of your nearest Service Agent for all warranty and repair work you should contact The Service Manager Viscount Catering Limited Provincial Park Neth...

Page 8: ...r 14 8 wg Gas Connection 1 2 BSP Taper Male Rp 1 2 When connecting using a flexible hose fit a BSP hose 600 Chargrill Fit a BSP hose 900 Chargrill Heat Input Nett INJECTOR mm NATURAL GAS PROPANE NG LP m h Btu h kW Kg h Btu h kW 600 Chargrill 2 5 1 52 1 68 54 182 15 88 1 166 50 838 14 9 900 Chargrill 2 5 1 52 2 523 74 779 23 8 1 75 76 087 22 3 Air Requirements Area 600 Chargrill 66cm 10in 900 Charg...

Page 9: ...Specification cont 600 Chargrill Table Mounted and Stand Mounted 282 5 25 600 751 35 82 418 35 751 600 1040 702 900 150 Manual Part No 931763 01 MV1 Gas Chargrill 9 Manual Rev No 1 ...

Page 10: ...Specification cont 600 Chargrill Cupboard Mounted 150 600 751 35 900 1040 702 Manual Part No 931763 01 MV1 Gas Chargrill 10 Manual Rev No 1 ...

Page 11: ...Specification cont 900 Chargrill Table Mounted and Stand Mounted 900 751 82 418 282 35 5 25 1040 702 900 150 35 751 900 Manual Part No 931763 01 MV1 Gas Chargrill 11 Manual Rev No 1 ...

Page 12: ...Specification cont 900 Chargrill Cupboard Mounted 35 751 900 702 900 1040 150 Manual Part No 931763 01 MV1 Gas Chargrill 12 Manual Rev No 1 ...

Page 13: ...is suitable for the gas supply available The Chargrill can be installed on a counter top capable of adequately supporting the weight of the appliance or a purpose designed stand fitted with adjustable feet to compensate for some unevenness of the floor Positioning Place the appliance in position allowing a minimum gap of 100mm 4 at the rear and at least 150mm 6 between the sides of the appliance a...

Page 14: ... anti clockwise to lower and clockwise to raise the corner Gas Connection Natural Gas The size of the supply pipe should be no smaller than BSP and an easily accessible stopcock must be fitted in the gas line adjacent to the appliance The gas governor provided with the appliance MUST be fitted in the supply line BETWEEN the stopcock and the appliance An armoured flexible pipe of a GAS COUNCIL APPR...

Page 15: ...s Connect a manometer U tube to the test point Turn on the gas supply and light two burners Check that the pressure reading agrees with that stated on the Data Plate SHOULD ADJUSTMENT BE NECESSARY PROCEED AS FOLLOWS FOR PROPANE GAS REFER TO SUPPLIER On the gas governor Remove the cap in order to gain access to the pressure adjusting screw Turn the pressure adjusting screw clockwise to increase the...

Page 16: ...aces of this appliance get hot in use It is the responsibility of the kitchen supervisor to inform and warn every user and kitchen worker of this and furthermore to ensure those users wear and use protective clothing when operating the appliance Should any adjustment or attention be necessary you are advised to contact your nearest CORGI Confederation for the Registration of Gas Installers Service...

Page 17: ...ior notification and without the responsibility to update any delivered or in service appliance and furthermore without incurring the responsibility for altering these instructions In such circumstances it may be found that the appliance detailed herein differs in certain respect from the one supplied For further details or enquiry s please contact Viscount Catering Limited Provincial Park Nether ...

Page 18: ...ure is reached Turning fully anti clockwise to the small flame position is the lowest setting 6 Repeat for all the other controls NOTE When first lighting the appliance or after installation or after an extended shut down period it may be necessary for gas control knob to remain pushed in for some time before burner will light owing to the presence of air in gas line To Turn Off Turn the gas tap k...

Page 19: ...illet 140g 8 Minutes Chicken Drumsticks 100g 8 Minutes Lamb s Liver 80g 3 4 Minutes Lamb s Kidney 70g 5 6 Minutes Salmon Steak 150g 8 Minutes Rainbow Trout 180g 8 Minutes Burgers 100g 9 Minutes Kebabs 150g 7 Minutes Peppers 30g 4 5 Minutes It is recommended that the brander bar height is set prior to lighting the burners this will avoid them having to be moved once they have heated up Due to the h...

Page 20: ...awer in a mild detergent solution and dry thoroughly replace drawer Remove the lower drip tray and wash in a mild detergent solution and dry throughtly General Maintenance and Care This equipment is designed and manufactured to give you long satisfactory service at low cost provided that it is given proper care and attention at all times Frequent cleaning and regular checking of correct adjustment...

Page 21: ...ure at the test point is as stated on the data plate Natural Gas 15mb 6 wg Propane Gas 37mb 14 8 wg 2 Turn on all burners in both full and turn down positions 3 Remove Brander bars and ensure burner injectors and air passages are clear Replace in reverse order 4 Re grease the gas taps as required and ensure that the barrels are secured by the two niting screws 5 Turn on the gas supply Fault Possib...

Page 22: ... the body using a lint free cloth and a suitable solvent Wipe both parts clean and dry Ensure that all the holes are clean and free from obstruction Lightly re grease the plug using suitable high temperature grease such as Rocol and replace the plug in the gas tap body Lightly grease the inside of the gas tap front cover position the spring and re assemble the front cover to the body DO NOT WORK O...

Page 23: ...verse order 5 To Remove Pilot Injector Remove control panel as detailed in previous section Disconnect pilot feed pipe from base of pilot assembly Remove injector from assembly 6 Converting NG Appliances to LP Gas Remove the control knobs and control panel which is secured by two fixing screws Remove gas governor from the gas inlet supply pipe Remove Brander bars Remove the burner injectors as des...

Page 24: ...mm 932039 03 Gas Governor 931777 01 RV47 Fit replacement gas governor to the inlet supply pipe Turn the Gas Tap FFD by pass screw anti clockwise and light the burner Ensure that when the burner cuts down to low rate the flame envelops the thermocouple tip sufficiently to keep the magnet valve open If the flame extinguishes turn the low rate screw anti clockwise until the flame is established Repea...

Page 25: ...2 or 3 932039 08 Electrode 2 or 3 932039 10 Thermocouple 500mm 2 or 3 931481 01 Brander Plate 4 or 6 931527 01 Adjustable Foot 4 929344 02 Piezo Igniter 2 or 3 931777 01 Gas Governor RV47 NG Only 1 932047 01 Scraper Mini Grill 1 932047 03 Replacement Blade 1 EE0489 Handle 1 or 2 931822 S1 Conversion Kit NG to LPG 600 Spares 931822 S2 Conversion Kit LPG to NG 600 Spares 931822 S3 Conversion Kit NG ...

Page 26: ...n The Company will not be obliged to repair or replace any goods if after examination the defect damage is found to be through accident misuse neglect incorrect installation or maintenance by other than approved engineers or any other cause beyond the reasonable control of the manufacturer EXCLUSIONS TO WARRANTY Normal routine maintenance is not covered and the warranty specifically excludes any p...

Page 27: ...Manual Part No 931763 01 MV1 Gas Chargrill 27 Manual Rev No 1 ...

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