Moorwood Vulcan ML60S-HP-D2S Owner'S Manual Download Page 1 | Manualshive

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Manual Part No: 932004-01

MD Gas Steamer

- 1 –

Manual Rev No

:

2

MEDIUM DUTY

GAS STEAMER–‘H’ Version

OWNER’S MANUAL

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Summary of Contents for ML60S-HP-D2S

Page 1: ...Manual Part No 932004 01 MD Gas Steamer 1 Manual Rev No 2 MEDIUM DUTY GAS STEAMER H Version OWNER S MANUAL Click here for Parts List ...

Page 2: ...Manual Part No 932004 01 MD Gas Steamer 2 Manual Rev No 2 Country of Destination GB and IE ...

Page 3: ...al Part No 932004 01 MD Gas Steamer 3 Manual Rev No 2 Model No Product Description Rev Date Flexible Hose Size ML60S HP D2S M Line Steamer 600 Steamer c w Piezo ignition 2 Stage Door LH 2 14 10 05 BSP hose ...

Page 4: ...Note 5 Specification 6 8 Gas Pressure Connection 6 Controls Schematic 7 Wiring Diagram 8 Installation 9 11 Important Note 9 Positioning 10 Checking Commissioning 10 11 User s Instruction 12 14 Important Note 12 Operation 13 14 Cooking Guide 14 Cleaning 14 Service Maintenance 15 18 Instructions 15 18 Fault Finding 18 Spare Parts 19 20 Warranty Cover Sheet 21 ...

Page 5: ...TIONS 2000 the requirements of the FIRE PRECAUTIONS ACT 1971 the HEALTH SAFETY AT WORK ETC ACT 1974 the BUILDING STANDARDS SCOTLAND CONSOLIDATION REGULATIONS 1971 Detailed recommendations are contained in British Standards BS5440 Part 1 2000 BS5440 Part 2 2000 BS5588 Part 0 1996 BS5588 Part 11 1997 BS6173 2001 An easily accessible stopcock must be fitted in the gas supply adjacent to the appliance...

Page 6: ...burns therefore the appliance should be positioned to minimise the possibility of accidental touching It is the supervisor s responsibility to warn users to wear suitable protection and to follow correct operation and cleaning procedures For the details of your nearest Service Agent for all warranty and repair work you should contact The Service Manager Viscount Catering Limited Provincial Park Ne...

Page 7: ... Water 15 mm When connecting using a flexible hose fit a BSP hose Heat Input Net Natural Gas Propane Gas Inj m3 hr Btu hr kW Inj kg hr Btu hr kW Full Rate 3 20 1 545 49 815 14 6 1 93 1 0128 44 120 12 931 By Pass Rate 1 18 0 256 8 254 2 41 0 89 0 205 10 124 2 66 Oven Dimensions Oven cavity 498 mm wide x 610 mm deep x 650 mm high Weight 200kg Air requirements Area 600 Steaming Oven 65cm2 10in2 ...

Page 8: ...Specification cont 600 Gas Steaming Oven Manual Part No 932004 01 MD Gas Steamer 8 Manual Rev No 2 ...

Page 9: ...Specification cont Wiring Diagram TP TH TP TH THERMOSTAT GAS VALVE WHITE RED THERMOPILE THERMOCOUPLE PILOT Manual Part No 932004 01 MD Gas Steamer 9 Manual Rev No 2 ...

Page 10: ... Data Plate located at the top rear of the appliance to ensure appliance is correct for local gas supply Note During installation always employ accepted standards of gas fitting and National Water Council practices This appliance is to be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which they are inst...

Page 11: ... is removed It may be necessary to fit a Double Check Valve JE DCV in the water supply in some areas to meet Local Water Bylaws NOTE Feed tank overflow maybe piped away by connecting a 1 Bore flexible pipe fastened with a Jubilee type clip Testing 1 Turn on gas supply and check that all joints are gas tight using leak detection fluid 2 Turn on external and internal water taps and check that all jo...

Page 12: ...t 3 Re fit pilot pipe to control valve 4 Remove Injector Elbow together with injector by undoing hexagon nut Replace with new injector X02913 and re fit Injector Elbow assembly Finally tighten hexagon nut 5 Unscrew governor cap screw on Control Valve and remove adjusting screw and spring Replace with governor exclusion screw 931767 14 and re fit cap screw 6 Re test appliance as described in the ab...

Page 13: ...be necessary you are advised to contact your nearest CORGI Confederation for the Registration of Gas Installers Service Engineer immediately The need for regular servicing is detailed in the GAS SAFETY INSTALLATION USE REGULATIONS 2000 IF YOU THINK THAT GAS IS ESCAPING ACT IMMEDIATELY SHUT OFF THE GAS SUPPLY AT THE METER OR EMERGENCY CONTROL CONTACT THE SUPPLIER OF YOUR GAS IMMEDIATELY MAKE SURE T...

Page 14: ...0 seconds release and check that pilot remains alight 4 If pilot is extinguished on releasing knob repeat steps 2 3 If pilot remains alight turn control knob to ON to light main burner 5 When main burner flames are established close steamer door Wait for 20 minutes whilst steamer reaches full temperature then open the door in accordance with special safety procedure given below Load steamer quickl...

Page 15: ...er surfaces using soap and water or a suitable detergent Rinse with clean water and dry thoroughly 3 Clean external surfaces in a similar manner to inner surfaces WARNING DO NOT USE CAUSTIC OR ABRASIVE CLEANERS Cooking Guide The times given below are a guide to the anticipated performance of the steamer fully loaded with the stated food To prevent possible over cooking carry out normal cooking che...

Page 16: ...er tank and the steam generator tank NOTE It is possible to remove the end cap from the pipework to enable the connecting water pipe to be cleared of any blockage De scale the tank as required 4 Replace oven shelves generator tank top cover and control panel 5 Remove the four screws securing lower heat shield followed by three screws securing the upper heat shield in the bottom compartment of the ...

Page 17: ... Remove thermostat by undoing its two fixing screws 7 Disconnect the two wires on the thermostat 8 Replace new part by reversing the above procedure Thermocouple Thermopile 1 Disconnect from the multifunctional valve 2 Remove the three screws fastening the bottom heat shield and withdraw followed by the three screws fixing the top heat shield 3 Unscrew thermocouple thermopile and withdraw from the...

Page 18: ...Manual Part No 932004 01 MD Gas Steamer 18 Manual Rev No 2 ...

Page 19: ...e procedure Water Inlet Valve 1 Turn off water supply 2 Remove two screws and lift off fascia panel 3 Disconnect union at inlet of valve 4 Slacken lock nuts and withdraw valve complete with ball float from break tank 5 Overhaul or renew valve and refit by reversing removal procedure 6 Turn on water supply and check operation of inlet valve see TESTING on page 10 Doors Steamer Compartment 1 Remove ...

Page 20: ...ot too low Check and correct Pilot blocked or adjustment too low Clean re adjust Explosive Ignition Gas pressure low Set to correct pressure No water supply to steamer Check supply Thermostat faulty Replace Poor or open connections Repair or remake connections Thermopile failure Should generate 350 mv open circuit Should generate 100 mv closed circuit Replace if required Actuating solenoid valve f...

Page 21: ...Seal 1 924308 01 Top Door Hinges 2 930629 01 Door Handle Top c w Catch 2 Stage 1 924169 01 Generator Tank Cover 1 012908 04 Air Release Valve Body 1 012908 02 Cap 1 D12910 3 Locknut 1 016867 Sealing Washer 1 920180 2 Valve Hole Cover 1 930656 02 Burner 1 915776 9 Burner Injector NG 1 X02913 Burner Injector LP 1 928654 01 Float Valve 1 X04120 Ball Float 1 931767 01 Control Valve 1 931767 14 Governo...

Page 22: ...Steel Optional XC60S PS Shelf Kit Aluminium Optional XC60S SS Shelf Kit Stainless Steel Optional XC60S SB Basket Accessory Kit Stainless Steel Optional 931980 S1 Wire Assy Spares Kit 931811 S3 Conversion Kit NG to LPG Spares Kit 931811 S4 Conversion Kit LPG to NG Spares Kit 932016 S1 Ignition Electrode Kit before March 2005 Spares Kit Spare Parts are available from Viscount Catering Limited Provin...

Page 23: ... The Company will not be obliged to repair or replace any goods if after examination the defect damage is found to be through accident misuse neglect incorrect installation or maintenance by other than approved engineers or any other cause beyond the reasonable control of the manufacturer EXCLUSIONS TO WARRANTY Normal routine maintenance is not covered and the warranty specifically excludes any pr...

Page 24: ...Manual Part No 932004 01 MD Gas Steamer 24 Manual Rev No 2 ...

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