Montigo P38DFL Installation & Maintenance Manual Download

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P38DF* Indoor Gas Fireplace

XG0193 - 150204.1

Appendix

Replacement Parts:

Replacement Parts List - SIT IPI Proflame 2

P38DF

NG Gas Valve (with stepper motor)

RGC3033

LP Gas Valve (with stepper motor)

RGC3034

NG Pilot Assembly

RPA035

LP Pilot Assembly

RPA036

Ignitor Probe Assembly

RGC3075

Flame sensor rod assembly

RGC3076

Pilot Tubing

RPTA03

Door

RDRP38

Control Module

RGC3061

Proflame Transmitter

RGC3063

Replacement Screen

RSCP38

Designer Speckled Stones

RR250SS

Driftwood Log Set

LGSPseries

Summary of Contents for P38DFL

Page 1: ...your step Slippery floor High temperatures Glass hazard Danger of suffocation High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead crane Explosion risk Oxidising Danger of death Biohazard Laser Radiation Danger of entrapment Hot surface General Warning Blank Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery hazard Rotating pa...

Page 2: ...K 1 10 Section 3 2 1 Venting Layout 10 Section 3 3 Installing a Wall Mounted Direct Vent Termination 12 Section 3 3 1 Venting Layout Wall Mounted Termination 13 Section 3 3 2 Venting Components 16 Section 3 3 3 Heat Shields 17 Section 4 Wiring 18 Section 5 Installing the Gas Line 19 Section 5 1 FUEL CONVERSION 19 Section 5 2 GAS PRESSURE 19 Section 5 3 GAS CONNECTION 19 Section 6 Finishing 20 Sect...

Page 3: ...alified or licensed installer plumber or gas fitter as certified by the state province region or governing body where the fireplace is being installed This installation operation and maintenance manual is applicable to the models described to the right Refer to your rating plate to verify included options Warranty and Installation Information See Appendix B The Montigo warranty will be voided by a...

Page 4: ...n calculatingtherequiredelbowsandstraight runs of 5 8 flex and or rigid pipe Layout Electrical Requirements Refer to Section 4 Wiring for Details Refer to Section 5 Installing the Gas Line for details on the gas connection and access Refertolocalcodesandguidelinesforinstallationrequirements Installation and repairs should be done by a qualified contractor and must conform to Installations in Canad...

Page 5: ...1223 V5 1 SIT IPI with screen DEC06 2014 Teklynx LabelView Demo Page 5 P38DF Indoor Gas Fireplace XG0193 150204 1 Installation Rating Plate Sample Figure A Rating Plate for P38DF F IPI Electronic Ignition ...

Page 6: ...ocation that maintains properclearancestoairconditioningducts electricalwiringandplumbing Safety as well as efficiency of operation should be considered when selecting the fireplace location Try to select a location that does not interfere with room traffic has adequate ventilation and offers an accessible path for Direct Vent installation The fireplace dimensions are shown below Top View FrontVie...

Page 7: ... 4 55 1 2 MIN 96 12 door opening 3 Rear Vent Ceiling Floor Alcove area over Fireplace Top Vent N G L P 12 max Non combustible header Min 1 REAR VENT N G ONLY Non Combustible Materials Only When steetrock is not used behind the fireplace framing depth 20 1 8 may be reduced by 5 8 20 1 8 37 3 4 411 4 41 1 4 9 33 3 4 Combustible Header Combustible Shelf 26 3 8 12 max REAR VENT N G ONLY Non Combustibl...

Page 8: ...ace enclosure Figure 7c Securing the Nailing Flange Extension The supplied nailing extension must be placed along the top edge of the fireplace and securely fastened into place as shown in figure 7c Note The nailing flange extension can be substituted with a piece of NON Combustiblematerialofthesamesizeandthermalcharacteristics ie cement board or equivalent 4 Beforeinstallingthesuppliednailingflan...

Page 9: ...s a variety of direct venting and termination options The direct vent termination location MUST be selected such that it is the highest point in the venting assembly It should also be selected such that it provides the shortest vent run possible Should it be impossible to ensure that the termination is the highest point or to meet the venting guidelines laid out below please contact your Montigo d...

Page 10: ...termination height is used the flame pattern may be affected TheVerticalterminationmustbeaminimum2 higherthanwhere the termination exits the roofing materials asphalt shingles cedar shakes etc This distance should be measured from the high side of the roof slope where the flue flashing intersects the roofing materials see Figures 9 to 9c Termination location must be a minimum 6 from a mechanical a...

Page 11: ...on Figure 9c Rear vent Roof mounted venting 1 90 bend Support ring Support plate 32 max Termination 12 Max PVTK1 PEXT Sections Note Imagesareshownwithoutscreensforclaritypurposes However your fireplace should not be operated without proper installation of screens ...

Page 12: ... Frame the BSR opening to 12 x 12 2 Secure the BSR Frame to the exterior sheathing of the structure 3 Fasten the termination to the BSR Frame using a minimum of 4 screws 1 Frame the MOSR opening to 12 x 12 2 Fasten the MOSR frame to the interior side of the studs concrete or finished wall construction using a minimum of 4 screws 3 Insert the termination into the MOSR frame as shown here from the i...

Page 13: ...r 12a Section 3 3 1 Venting Layout Wall Mounted Termination Selectionofcomponentsanddetailsofventinglayoutshouldadhere to the following guidelines Vent terminations must not be recessed in walls or siding For Heat Shield requirements see Section 3 3 3 on page 16 Once the proposed venting layout has been determined refer to Figure 12 12a 15 or 15a to ensure the layout is acceptable Notes Wall Mount...

Page 14: ... length and a frame if appropriate Flex may be turned to obtain desired degree of angle required but must not exceed 45 Note Through the wall venting kits are also available for both the Straight and the Corner Installation The Kit includes a heat shield a PFL 18 f f flexible pipe and a termination with or without a mounting frame PEL 45 Elbow PEL 90 Elbow PXT 18 IMPORTANT Corner Installation is a...

Page 15: ...able Installation If the vertical dimension from the hearth is 120 and the horizontal run to the wall flange of the vent termination is 138 this would be an acceptable installation Example B Unacceptable Installation If the vertical dimension from the hearth is 36 and the horizontal run to the wall flange of the vent termination is 84 this would not be an acceptable installation Example C Unaccept...

Page 16: ...t your Building Envelope Engineer or Waterproofing Consultant for further recommendations Section 3 3 2 Venting Components The following components and associated Montigo part numbers for installation of a roof or wall mounted termination Use only Montigo Vent Components Use of non Montigo parts will VOID the warranty and may impede operation of the fireplace Use any combination of rigid and flex ...

Page 17: ...ace with a minimum of three sheet metal screws From the outside slide the RHS101 outer section on see Figure 18 To complete the installation fasten the Heat Shield Outer Section Termination frame to the structure Figure 18a Figure 17 RHS8 Installation Install by sliding over vent pipe where it passes through the combustible construction Figure 18 RHS101 Installation Install by sliding Outer Sectio...

Page 18: ...agram for P38DF with SIT Proflame 2 Electronic Ignition 1 5V AA type 1 5V AA type 1 5V AA type 1 5V AA type BLACK WHITE WHITE BLACK BLACK WHITE GREEN VARIABLE SPEED COMFORT FANS Lights ON OFF CONTROL MAIN Power 120VAC 60 Hz 6 Amps SPARK SENSOR RED BLACK BATTERY PACK MAIN ON OFF SWITCH YELLOW GREEN 885 PROFLAME PILOT BURNER ORANGE GREEN BLACK BROWN YELLOW ORANGE 6 10 4 6 3 4 Blk Blk Wht Wht OPTIONA...

Page 19: ...stall gas shut off valves approved for use by the state province or other governing body in which the fireplace is being installed Section 5 3 GAS CONNECTION Q Q See Figure 21 for location of gas line access Q Q Flexiblegasconnectorsmustnotexceed3feetinlength unless allowable within local regulations Q Q Connectincominggaslinetothe1 2 or3 8 gasinletport Q Q Purge all air out of gas line Q Q Checka...

Page 20: ...rfere with the access to retainers for removal of glass door Glass doors on gas fireplaces are extremely hot while the fireplace is on and remain hot even after the fireplace has been turned off Safety screens are available and can reduce the risks of severe burns Please keep children away from the fireplace at all times CAUTION Figure 23 Combustible surrounds We recommend careful consideration be...

Page 21: ... Place the screen into the Screen Tab Recepticles in the lower section of the fireplace Make sure the tabs and screens are lowered all the way down into the Screen Tab Recepticles on the fireplace Then push each Upper Screen Stud on the top corners of the screen into the Upper Screen Stud Receptables in the fireplace Figure 22b Screen Installation and Removal Figure 22a Screen Door Numbers Replace...

Page 22: ...e the Horizontal Access Panel 2 Step 5 Ensure the tool is firmly in the lower end of the slot asshown Thenpulltoward you Caution hold the tool securely 3 Step 6 Pull hard if necessary to release the spring tension Caution The latch springs backwithforce holdthetool securely 4 Step 7 Remove the tool from the latch slot Ensure the latches are hanging freely the hook end is released from the bottom o...

Page 23: ...p the Door on either side usually midway and lift upward lift the door carefully up and away from the front of the fireplace See Figures24g PlacetheDoorasideinasafeplacewhilemaintenance and or cleaning is being performed Figure 24g Removing and installing the glass doors Removing the Door WARNING When installing the fireplace gas lines fittings accessories or any other objects cannot impede the pr...

Page 24: ... the pan and the burners as described in Figure 25 to 25f Note Only cover the burner with one layer of designer firestones Figure 25b Installation of the firestones Ensure ONLY one layer of firestones cover the surface Figure 25c Spreading the firestones evenly and make sure there are no firestones covering the pilot Figure 25d Completed firestone installation Figure25e Completed firestone install...

Page 25: ...en removed as shown in the previous section place the speckled stones evenly across the pan and burner Ensure stones do not overlap too much as this will effect the flame pattern see figure 25g DO NOT cover the pilot with stones see figure 25h Figure 25g Evenly placed speckled stones Figure 25h Ensure the stones DO NOT cover the pilot ...

Page 26: ...lace Log 5 from LGS58 on top of Log 2 Place Log 1 from LGS58 on top of log 2 see figure 26c 1 2 3 4 5 6 The P38DF has the option of installing a drift wood log set Once the firestones or speckled stones have been installed the log set can be installed Ensure logs are securely placed and will not tip or fall Remove media where logs touch the burner tray to ensure a more secure position Leanthelogsa...

Page 27: ...p 10 Place log 4 of LGS59 in front of the ports to the right of log 5 from LGS58 See figure 26j and 26k Step 11 Watch for sooting for 30 minutes If sooting is present adjust media and or logs to eliminate Step 7 Place log 5 from LGS59 in the back left corner of the burner behind the pilot Place Log 4 from LGS58 on top of log 5 Use stones to help stabilize log 4 See figure 26f and 26g Figure 26g Fi...

Page 28: ...ons 1 STOP Read the safety information above on this label 2 Remove the lower Horizontal access panel 3 Turn ON manual ON OFF switch located below the horizontal access panel if available 4 Turn Incoming gas valve to the ON position 5 Wait 5 minutes to clear out any gas If you smell gas STOP Fol low B in the safety information above on this label If you don t smell gas go to the next step 6 Turn f...

Page 29: ...first activated there may be some smoke and a visible film may be left on the glass This is a normal condition and is the result of burning of protective coatings on new metal Glass must be cleaned periodically to remove any film which is a normal by product of combustion which may be visible Film can easily be removed by removing the door as shown on Page20 Handlethedoorcarefully andcleanitwithno...

Page 30: ...on If your fireplace still does not operate correctly consult your local Montigo dealer All service and repairs should be performed by a qualified Technician All spare parts optional fans and optional trim finishes are available from your local Montigo dealer Figure27 Remove the up lighting glass from the burner tray Replacing Light Bulbs The P38DF light bulbs can be replaced in a few simple steps...

Page 31: ...tepper motor RGC3033 LP Gas Valve with stepper motor RGC3034 NG Pilot Assembly RPA035 LP Pilot Assembly RPA036 Ignitor Probe Assembly RGC3075 Flame sensor rod assembly RGC3076 Pilot Tubing RPTA03 Door RDRP38 Control Module RGC3061 Proflame Transmitter RGC3063 Replacement Screen RSCP38 Designer Speckled Stones RR250SS Driftwood Log Set LGSPseries ...

Page 32: ...liance 100 000 BTU H 30 KW 12 inches 12 inches M clearance to forced air supply inlet 6 feet 3 feet above air inlet N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P clearance under veranda porch deck or balcony 22 inches to combustibles 16 inches to non combustibles 22 inches to combustibles 16 inches to non combustibles Q clearance above roof 2 feet 2 ...

Page 33: ...mpanies 2 The Montigo Gas Appliance must be subjected to normal use The Gas Appliances are designed to burn gas only Burning conventional fireplace fuels such as wood coal or any other solid fuel will cause damage to the Gas Appliance will produce excessive temperatures and will result in a fire hazard Limitations On Liability It is expressly agreed and understood that The Companies sole obligatio...

Page 34: ...ht of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve t...

Page 35: ...Page 35 P38DF Indoor Gas Fireplace XG0193 150204 1 Notes Notes ...

Page 36: ...XG0193 150204 1 P38DF Single Sided Gas Fireplace ...

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