Montigo 30FIDLIL-01 Installation & Maintenance Manual Download Page 32

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XG0523 - 170223

Operation

Section 5: Wiring

Figure 9.7

SIT Proflame 2 Electronic Ignition

1.5V AA type

BLACK

WHITE

BLACK

WHITE

GREEN

OPTIONAL VARIABLE SPEED

COMFORT FANS

MAIN

Power

115VAC 60 Hz

6 Amps

SPARK

SENSOR

RED

BLACK

BATTERY

PACK

MASTER

OVERRIDE

SWITCH

YELLOW/GREEN

885 PROFLAME

PILOT

BURNER

ORANGE
GREEN

BLACK

BROWN

YELLOW

ORANGE

3
4

BLUE

WHITE

LED Lights
LED1 - Red LED
LED2 Amber LED

3.15A FUSE

SW1

ON/OFF

BLACK

LED LIGHTS
LED1 - RED LED
LED2 AMBER LED

TO MAIN POWER

OPTIONAL VARIABLE SPEED
COMFORT FANS

ACCENT LIGHTS

ON/OFF

3.15A FUSE

WHITE

GREEN

SPARK

SENSOR

BLUE

YELLOW/GREEN

885 PROFLAME

YELLOW

BLACK

ORANGE

PILOT

BURNER

ORANGE

BROWN

GREEN

OPTIONAL CPI/IPI JUMPER

WHITE

MASTER OVERRIDE

SWITCH

BLACK

RED

1.5V AA TYPE

BATTERY PACK

Summary of Contents for 30FIDLIL-01

Page 1: ...ts INDOOR GAS FIREPLACE 30FID LINEAR 30FID TRADITIONAL 34FID LINEAR 34FID TRADITIONAL Read and understand this manual Improper installation adjustment alteration service or maintenance can cause serious injury property damage or even death For assistance or additional information consult a qualified installer service agency or the gas supplier A barrier designed to reduce the risk of burns from th...

Page 2: ...pane 30FIDLIS 01 23 000 11 WC 10 6 4 54 35 115 VAC 60Hz 3 OUT 3 IN 10 36 71 30 80 10 SIT Proflame 2 3 15 Amps 34FIDN L F NG 34FIDNIS 01 31 000 7 WC 3 5 2 2 41 62 115 VAC 60Hz 4 OUT 3 IN 10 36 70 01 77 40 SIT Proflame 2 3 15 Amps 34FIDL L F Propane 34FIDLIS 01 30 000 11 WC 10 6 4 54 35 115 VAC 60Hz 4 OUT 3 IN 10 36 71 06 78 50 SIT Proflame 2 3 15 Amps 34FIDN S F NG 34FIDNIS 01 31 000 7 WC 3 5 2 2 4...

Page 3: ... Installation 22 Driftwood Log Set Installation 23 Brick Panel Installation 24 Porcelain Panel Installation 24 Traditional Log Installation 25 Initial Operation 27 Pilot Flame Adjustment 27 Master Override Switch 27 Aeration Adjustment 29 Section 5 Wiring 30 Remote Operation 31 Initializing the System for the first time 32 Operating the System for the first time 32 Continuous Pilot CPI Selection O...

Page 4: ...from 0 4500 feet 0 1370 m For higher altitudes contact your Montigo dealer Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water Due to high temperatures the appliance should be located out of traffic and away from furniture and d...

Page 5: ... is less than 20 you may remove some of the components such as the flue baffle flue damper or surround panels These components can be removed on the condition that 1 The removal of such components in no way compromises the structural integrity of the unit 2 Alabelsuppliedwithyourinsertisprominentlyaffixedtotheexisting fireplace This label can be found included in the bag that contains the back up ...

Page 6: ...7mm 16 5 8 421mm 14 1 2 370mm 27 3 4 705mm 24 3 8 619mm 25 3 8 645mm 26 7 8 683mm 27 5 8 702mm 39 991mm 42 1066mm 43 1 2 1105mm 19 1 2 497mm 19 7 8 506mm 11 1 2 291mm 4 1 4 107mm 28 712mm 20 508mm 3 1 4 83mm GAS LINE ELECTRICAL Set Back Surround 26 1 4 667mm 16 5 8 421mm 14 1 2 370mm 27 3 4 705mm 24 3 8 619mm 25 3 8 645mm 26 7 8 683mm 27 5 8 702mm 39 991mm 42 1066mm 43 1 2 1105mm 19 1 2 497mm 19 7...

Page 7: ... 7 8 506mm 29 1 2 750mm 20 508mm 13 1 2 343mm 5 3 8 137mm GAS LINE ELECTRICAL Oversize Surround 27 3 4 705mm 26 1 4 667mm 24 1 4 616mm 19 1 2 497mm 16 5 8 421mm 14 1 2 370mm 29 7 8 759mm 27 3 8 695mm 43 1092mm 47 7 8 1217mm 13 1 2 343mm 19 7 8 506mm 29 1 2 750mm 20 508mm 13 1 2 343mm 5 3 8 137mm GAS LINE ELECTRICAL Oversize Surround Figure 1 5 Unit dimensions Tolerance 1 25 mm Figure 1 6 Unit dime...

Page 8: ...size requirement of this model Please take into consideration these other factors when determining if this appliance will fit into your masonry or manufactured fireplace The Insert is designed and built to be installed into masonry or manufactured fireplaces There is no requirement to have a non combustible hearth in front of the unit Clearances to the underside of the mantel or sidewall are measu...

Page 9: ...le Mantel Area 25 27 29 31 33 35 37 39 10 14 18 24 26 30 34 38 21 19 23 Mantle Side Wall Gas Insert Wall Face Non combustible facing materials must be used above the unit up to the minimum required mantel height clearance and for the entire width of the fireplace opening This includes all types of possible installations Allowable mantel area Gas Insert Wall face Side wall Mantle Non combustible fa...

Page 10: ...chimney until the adaptor is situated near the top of the chimney Use a commercial grade of sealant between the flashing and the chimney top Fasten the flashing to the top of the chimney using a fastening method that will properly secure the flashing permanently 6 Attach the adaptor to the top of the flashing using 4 tek screws Seal around the perimeter of the adaptor where it meets the flashing 7...

Page 11: ...he Slide Plate Retainers as you pull it forward 12 You will slowly slide the Fireplace Insert back into the Fireplace Cavity At the same time you will be pulling the Flue Slide Plate forward onto the Fireplace Insert Be extremely careful that the Gasket between the Fireplace Insert and the Flue Collar Slide Plate is not damaged and remains in the correct position Failure of this gasket will greatl...

Page 12: ... Variable regulator on the gas valve 2 The main burner orifice 3 The pilot burner orifice 4 Set minimum primary air tab 5 Label on the valve showing the new specifications 6 Gas fitter conversion label 1 Torx T20 Screw Driver Bit 2 3 8 Socket Driver 3 5 32 Allen Key 4 Needle Nose Pliers or Small Flat Head Screw Driver 1 On the right side control side of the unit remove 2 screws that enable the val...

Page 13: ...ntrol board mounting bracket Using the zip strap supplied secure the excess of wires neatly within the control valve area Re install the 2 screws that keep the valve body from swinging out from the unit When swinging valve back in use care to not pinch or kink wires or pilot gas line Inspect pilot gas line for leaks 7 Place the Propane stepper motor onto the valve being extremely careful that the ...

Page 14: ...thread the orifice install the orifice into the mounting within the air shutter box 17 Replace the NG Pilot orifice with the Propane Pilot orifice If you get the orifices mixed up the Propane orifice has a grove machined around the diameter near the end 25 Apply sticker to blank side Put rating plate back 20 The minimum primary air setting is different depending on fuel and burner The minimum prim...

Page 15: ...ustment The valve outlet pressure is set by the manufacturer of the valve but should be verified upon install Follow the following steps to perform this system check Inlet pressure must be checked with fireplace burning This appliance is equipped with a shut off valve for use in case of emergency It is located on top of the appliance gas valve and can be accessed and operated through the front of ...

Page 16: ...eak test all potential leak areas prior to closing in the install Using the remote turn the main burner on Check the inlet pressure and the manifold pressure on high and low Refer to specification sheet for acceptable values Remove rubber tubes close taps and check for leaks Close emergency shut off valve reinstall the valve mounting bracket Make sure wires and pilot gas lines are not pinched or k...

Page 17: ...ach the Rear Faceplate to the Firebox using the screws provided 18 locations Do not insert screws in magnet locations highlighted 6 Install the four Front Faceplate Retainer Magnets using screws provided as shown 8 locations Note proper orientation of magnets 4 Temporarily place the Electrical Cord through the hole in the right side of the Rear Faceplate ...

Page 18: ...f you apply gas and power to the unit while this switch is in the ON position it will initiate lighting 8 Slip the Split Plastic Grommet found in the plastic bag attached to the master override switch around the Power Cable and then press it into the provision on the right lower side of the Rear Faceplate to secure the Power Cord 9 Thread the On Off Wire Harness through the gap between the Control...

Page 19: ...nce Figure 5 12a Standard Faceplate Offset Kit Contents Figure 5 12a Cutting away excess material Figure 5 12b Peeling self adhesive tape Figure 5 12c Figure 5 12d 1 Unpack the standard faceplate kit Take the rear faceplate and cut 5 16 inches away from the wire pass through hole at the bottom right hand corner 2 Take the offset faceplate and peel the red protective plastic off of the self adhesiv...

Page 20: ...rgy it takes to run the pilot is partially recovered asheatintothebuilding soitdoesnotwasteasmuchenergyasrunning a pilot in the off season A connector is supplied with this unit that can be plugged into the wire harness connected to the controller This Jumper Cable gives the Remote Control the ability to operate the CPI IPI switch and set the unittooperateineithercondition CPImeans ContinuousPilot...

Page 21: ...cated just above the main Control Board Please refer to the specification for power supply requirements This appliance is supplied with a Power Cord located on the right side of the appliance It can be connected directly to a standard electrical outlet If your fireplace has already been in operation disconnect the gas and electrical supply remove the door and safety barrier 1 Remove burner see sec...

Page 22: ... way so that the performance of your appliance is notaltered Followtheseinstructionsforyearsoftroublefreeoperation 1 You will have 6 bags of speckled stones with your package Empty the bags of stones into a box and GENTLY mix them up 2 Place a row of stones front and back of the burner below the burner lip 3 Fill one layer of stones over the remaining screen burner area 4 Now carefully place 2 row...

Page 23: ... Installation Driftwood log set installation images are shown on speckled stones The driftwood log set can also be installed on glass media 1 Your driftwood log set has 6 logs and should resemble the image below Make sure the logs are stable and will not tip or fall 2 Follow the steps below for the placement of the logs 1 1 4 2 2 3 4 5 5 3 6 6 ...

Page 24: ...box towards the back of the Firebox There is a retainer clip at the top and at the bottom of the Firebox These Firebox Panels will slide within them Leave enough room to slide the rear panel behind the side panel 2 Place the Rear Brick Panel behind the Right Panel 2 The back of the porcelain panels have insulation Make sure insulation is in good order Without insulation you may experience pilot st...

Page 25: ...de the right panel along the right side of the firebox leaving enough room to slide the rear panel behind it Take care to not scratch the firebox paint 5 Carefully slide the right panel along the right side of the firebox leaving enough room to slide the rear panel behind it Take care to not scratch the firebox paint 6 There is a securing hole in the bottom of the side panels Using one of the supp...

Page 26: ...g locates on an ember on the burner The front of the log locates to a groove in the burner 7 Place the sixth log on top of the third log and the ceramic burner The sixth log has a v shaped notch that matches with a v shaped peak on Log 3 The end of Log 6 matches up with a cradle in the ceramic burner 5 Place the forth log on top of the third log and the first log as shown below There are two v sha...

Page 27: ...Figure 8 14b Figure 8 15b Figure 8 16b 30FID Traditional Log Installation The unit uses high definition cast ceramic logs for exceptional realism The ceramic is fragile and can easily scuff or chip the logs The inside of the logs are purple so you want to take care to not damage them Each log has specific details for correct log placement such as pins posts or embers to line up with Follow the ima...

Page 28: ...e sixth log 7 Place the fifth log on top of the first log The first log has a ceramic pin to locate the fifth log 10 Place the end of the eighth log in the ceramic burner Place the eighth log across the seventh log 8 Place the sixth log on top of the fifth and first log The curve in the sixth log meets up with a locator on the first log The fifth log has a groove in it Line up the front and sixth ...

Page 29: ...e can affect the size of the pilot flame Excessive pilot size can overheat the flame proving components Under sized pilot flames will result in problems initializing or maintaining the pilot flame or main burner flame or not carrying over to the main burner as intended The pilot flame adjustment is on the front of the valve You need to turn on the fireplace and then using remote control turn down ...

Page 30: ...D1 Red Diagnostic Light LED2 Amber Programing Remote Control Light Power 3 15A Fuse Stepper Motor Main Harness Main ON OFF Switch Sensor Igniter Manifold Pressure Test Connection Pilot Adjustment Screw Inlet Pressure Test Connection Output Regulator Control Optional ...

Page 31: ...ttings should only be made when the unit is at full operating temperature The aeration setting lever can be accessed using the Door Tool that comes with the unit The aeration setting lever is located underneath the firebox at about the middle of the unit Pulling the lever forward increases the aeration setting and pushing rearward decreases the aeration setting The ideal setting will result in a f...

Page 32: ...NER ORANGE GREEN BLACK BROWN YELLOW ORANGE 6 10 4 6 3 4 t t BLUE WHITE LED Lights LED1 Red LED LED2 Amber LED 3 15A FUSE SW1 s ON OFF e BLACK BLACK BLACK BLACK BLACK LED LIGHTS LED1 RED LED LED2 AMBER LED TO MAIN POWER OPTIONAL VARIABLE SPEED COMFORT FANS ACCENT LIGHTS ON OFF 3 15A FUSE WHITE WHITE WHITE WHITE WHITE GREEN SPARK SENSOR BLUE YELLOW GREEN 885 PROFLAME YELLOW BLACK ORANGE PILOT BURNER...

Page 33: ...9 Manual override switch NOTE Can not be used with home automation systems SW1 Programing Button LED1 Red Diagnostic Light LED2 Amber Programing Remote Control Light Blue Back lit LCD display On Off Key Thermostat Key Up Down Arrow Key Mode Key Accent lights Not Used CPI mode optional Room Temperature Low battery alarm Key lock Transmission Flame On Fans Figure 9 8 Proflame 2 Remote Figure 9 9 Pro...

Page 34: ...ously to prevent condensation or cold air temperatures near the fireplace glass Note some jurisdictions do no permit use of continuous pilot system Check local codes or contact your Montigo dealer With the system in off position press the Mode Key see Figure 8 Sec 10 to index to the CPI mode icon see Figure 22 Sec 10 Pressing the Up Arrow Key will activate the Continuous Pilot Ignition mode CPI Pr...

Page 35: ...o show that the room thermostat is On and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter Smart Thermostat Remote Control Operation The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actu...

Page 36: ...ions require the thermostat to be disabled 1 Partially take out one battery see Figure 27k 2 Insert the battery while holding down the thermostat button The remote screen will display Clr while the button is held down See Figure 27l 3 To enable thermostat repeat steps 1 2 The remote screen will display set while the thermostat button is held down Accent Light Control The fireplace is equipped with...

Page 37: ... the mixing tube into the rear burner support Be careful not to knock or damage the pilot assembly during this installation 4 Once this has happened the 2 screws can be installed at the front of the burner assembly to fasten the burner assembly into the firebox The screws will not line up with the holes if the mixing tube is not inserted properly 1 The burner assembly can be removed with or withou...

Page 38: ...r Support Lift the Burner out of the Firebox 2 Once you have the Mixing Tube situated into the Rear Burner Support lower the front of the Burner over the Front Burner Supports Using the same small screw driver or pliers bent the tabs just enough that the burner cannot be moved from its position 1 By grasping the burner with both hands angle the burner into the rear of the firebox to engage the Mix...

Page 39: ...ty barrier from the unit 3 Remove the burner assembly 4 There are 5 light bulbs in this appliance They are removed by pulled them straight up out of their receptacles New bulbs can be bought at most national hardware stores or through your Montigo dealer See specs page for information on bulbs If you supply your own bulbs do not use greater than 20 watt bulbs 1 Disconnect the electrical and gas su...

Page 40: ...f RFKFID High Output Fan Kit shown InstallationinstructionsarethesameforRFKFIDECOEconomyFanKit 1 If installed disconnect Electrical Power Always disconnect the power when servicing any appliance 2 Remove Front and Rear Faceplate See the section on Faceplate installation for details 3 Remove the Flue Collar Slide Plate See the section on Vent Connection for details 4 Remove the Fireplace from the c...

Page 41: ...the Blowers 14 Re install the Outer Shell Rear panel 15 You will need to replace the Flue Collar Plate Gasket prior to re installation into the cavity 16 Replace the Flue Connector Plate Gasket 17 Re install the unit into the Cavity See the section on Vent Connections 18 Re install the Face Plate Panels See the section on Setup 19 Re connect the Electrical Supply 10 Remove 3 screws that mount each...

Page 42: ... once a year See the section on Installation for information on the Battery installation for the Controller Backup See the section on Remote Operation for information on how to install batteries in the hand held Remote Control Heat Exchanger Bypass This appliance was designed and built to meet newly proposed rules of efficiency proposed by Federal Regulatory Agencies A great deal of engineering ti...

Page 43: ... need to have the unit outside the install to access the Valve location If the unit has already been installed see the sections on removing the Faceplate Panels and Vent Connections 2 Remove the Firebox Panels and Burner Assembly see appropriate sections 3 Remove the 2 heat shields and insulation that cover the pilot assembly 5 The Firebox Baffle can be lowered at the front and then pulled forward...

Page 44: ...ectrical wires in between the shell of the unit and the Control Board and plug them into the appropriate terminals on the control board 17 Tie up excess wires and zap strap Take care to not pinch or kink wires and pilot gas line 18 Reverse these steps for reinstallation Re connect Gas and Electrical supply 8 Remove the screws securing the valve mounting bracket Swing valve out Disconnect the pilot...

Page 45: ...use Replacement 1 Disconnect the appliance from the main power and shut off any gas supply prior to performing any maintenance 2 Remove the Front Faceplate See the appropriate section for instruction on Faceplate removal 1 Disconnect the appliance from the main power and shut off any gas supply prior to performing any maintenance 2 Remove the Front Faceplate See the appropriate section for instruc...

Page 46: ... anywhere in the venting system Vent Maintenance Inspection Part of the annual maintenance on this appliance should include a thorough inspection of the entire Venting and Termination Vent inspection should include Roofing Inspection and repair should only be performed by a licensed and qualified roofing professional Cleaning When the fireplace is first activated there may be some smoke and a visi...

Page 47: ...C34FID RSC34FID Proflame 2 Control Module RGC3095 RGC3095 RGC3095 RGC3095 Replacement Halogen Bulbs REC1416 REC1416 REC1416 REC1416 Replacement Fuse REC1386 REC1386 REC1386 REC1386 Replacement Fan Kit RFKFID RFKFID RFKFID RFKFID Replacement ECO Fan Kit RFKFIDECO RFKFIDECO RFKFIDECO RFKFIDECO Conversion Kit NG to Propane GCA003 GCA003 GCA006 GCA006 Red Brick Panel Set BRK30FIR BRK34FIR Brown Brick ...

Page 48: ... gas NG or liquefied petroleum LP only Burning conventional fireplace fuels such as wood coal or any other solid fuel will cause damage to the appliance produce excessive temperatures will result in a fire hazard and void all warranties This warranty is transferable The appliance must remain in its original place of installation to be valid If the components of the appliance covered by this warran...

Page 49: ... of The Companies The Companies shall in no event be responsible for any warranty work done without first obtaining the Companies written consent The Companies employees and dealers have no authority to make any warranties to neither alter this warranty nor authorize any remedies in addition to or inconsistent with those stated within this warranty IF WARRANTY SERVICE IS NEEDED To make a claim und...

Page 50: ...The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Appendix C Amendment Gas Fireplace Equipment sold in the State of Massachusetts 5 08 Modifications to NFPA 54 Chapter 10 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon ...

Page 51: ...XG2021 51 Notes ...

Page 52: ...XG0528 170223 Installation Maintenance Manual 30FID S 30FID L 34FID S 34FID L Gas Insert ...

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