Montesa COTA 4RT RACE REPLICA, Owner'S Manual

Page: 100 / 168

Engine servicing
4-42 4-42
(1) PRESSURE PLATE
(2) CLUTCH CENTER
(3) DOT MARKS
(1) THRUST WASHER
(2) LOCK WASHER
(3) “OUTSIDE” MARK
(1) CLUTCH SPRINGS
(2) LIFTER PLATE
(3) BOLTS
(4) LIFTER PIECE ASSEMBLY
Install the clutch springs, lifter plate and spring bolts.
Tighten the spring bolts in a crisscross pattern in several
steps, then tighten them to the specified torque.
Torque: 12 N•m (1.2 kgf•m, 9 lbf•ft)
Install the clutch lifter piece assembly.
Install the clutch cover (page 4-39).
(1) CLUTCH DISCS
(2) CLUTCH PLATE
Coat the clutch plates with clean transmission oil.
Install the clutch discs and plates alternately onto the
clutch center starting with the clutch disc
Install the clutch pressure plate onto the clutch center
aligning the dot mark on the pressure plate with the dot
marks on the clutch center as shown.
Install the clutch center assembly into the clutch outer.
(1) CLUTCH CENTER HOLDER
Install the thrust washer onto the mainshaft.
Install the lock washer with its “OUT SIDE” mark facing
out.
Apply oil to the clutch center nut and install it.
Hold the clutch assembly with the clutch center holder
and tighten the clutch center nut to the specified torque.
Tool:
Clutch center holder 07JMB-MN50301
Torque: 69 N•m (7.0 kgf•m, 51 lbf•ft)
1
3
3
2
1
2
3
1
2
3
4
1
1
2