Mönninghoff ServoFlex 318 Operating And Assembly Instructions Manual Download Page 3

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2018-12-17

Operating and Assembly Instructions

ServoFlex

Type 318.XX

Doc-ID: T24.0092_e

as off 12/2018

Read these operating
instructions before starting
any kind of work!

Summary of Contents for ServoFlex 318

Page 1: ...ServoFlex torsionally stiff coupling Type 318...

Page 2: ...ent to Germany and Bochum as industrial location How to reach us Sales sales moenninghoff de 49 234 3335 250 Order Management con rmation moenninghoff de 49 234 3335 353 Service service moenninghoff d...

Page 3: ...2018 12 17 1 Operating and Assembly Instructions ServoFlex Type 318 XX Doc ID T24 0092_e as off 12 2018 Read these operating instructions before starting any kind of work...

Page 4: ...2 4 Technical modifications 11 2 5 Personal protective equipment 11 2 6 Specific dangers 12 2 7 Signs 13 3 Technical Specifications 13 3 1 Dimensions 13 3 2 Technical Specifications 15 3 3 Connection...

Page 5: ...artup 38 8 Using in potentially explosive areas 39 8 1 Construction of the clutch size 39 8 2 Control events 39 8 3 Startup 39 8 4 Contact protection 40 8 5 Construction of the clamping sets clamping...

Page 6: ...working practices In addition local accident prevention regulations and general safety rules apply to the range of application of the combination 1 2 Explanation of symbols Warnings All warnings in th...

Page 7: ...structions In order to avoid these A warning of this category indicates a potentially dangerous situation If the dangerous situation is not avoided it may lead to light or minor injuries Follow the in...

Page 8: ...tions specified by the manufacturer as well as the applicable statutory regulations apply We reserve the right to make technical modifications resulting from improvements and further development 1 4 C...

Page 9: ...facturer See page 7 for the address 1 6 Guarantee conditions The guarantee conditions are included in the general terms and conditions of the manufacturer 1 7 Customer service Technical information is...

Page 10: ...ined that the system machine in which this ServoFlex clutch is installed complies with the requirements of the EC directives The following harmonized standards were applied DIN EN ISO 12100 Safety of...

Page 11: ...e to persons or property All activities shall only be performed by qualified staff The following qualifications are stated in the operating instructions for various different fields of activities Inst...

Page 12: ...egulations at the location of the electromagnetic tooth clutch when selecting staff WARNING Risk of injury Rotating components always constitute a risk of injury Remove jewellery Protect long hair wit...

Page 13: ...ination can lead to dangerous situations Only use the clutch for its intended purpose All information contained in these operating instructions must be strictly complied with The operator is liable fo...

Page 14: ...lowing section specifies residual hazards identified during risk assessment Pay attention to the safety instructions and warning notes specified in following sections of these operating instructions i...

Page 15: ...g where they are attached WARNING Risk of injury due to illegible symbols Due to dirt or other causes stickers and signs can become illegible All safety warning and operating instructions must remain...

Page 16: ...Type 318 xx 2018 12 17 14 Hub Design 2 Hub Design 4 Diaphragm Dissambly...

Page 17: ...embly TKN 0 50 Nm 35 60 150 200 300 500 0 75 Nm 25 40 100 120 160 200 1 00 Nm 10 25 50 70 Design 4 TK max Nm 25 45 55 120 135 250 Alternating torques TKW Nm 18 40 55 120 135 250 Max rotating speed Des...

Page 18: ...5 0 5 0 6 0 6 0 8 Design 3 0 0175 l3 s Design 4 0 1 0 2 0 2 0 3 0 3 0 4 Torsion spring stiffness Design 1 CT 106 Nm rad 0 016 0 029 0 083 0 170 0 250 0 430 Design 2 4 CK 106 Nm rad 0 008 0 014 0 041...

Page 19: ...000 3000 3000 l5 6 8 8 8 10 12 l6 Abstand zwischen den Wellenspiegeln S 5 6 6 8 10 11 m min Design 1 2 3 27 31 35 44 44 57 m min Design 4 20 24 26 35 35 44 n 5 6 8 9 9 11 s1 16 16 16 18 19 x 50 62 72...

Page 20: ...318 NOTE The critical bending speed is 20 over the permissible operating speed 3 3 Connection dimensions connection fixings Refer to the assembly drawing for connection dimensions and information on c...

Page 21: ...method of function 4 1 Structure and designs 1 5 6 7 2 5 6 7 Design 1 1 Design 1 2 3 7 5 6 1 3 5 6 4 7 6 Design 1 4 Design 2 3 4 1 Flanged hub 2 Clamping set 3 Clamping hub 4 Double flange 5 Adapter s...

Page 22: ...tion of torque peaks direct torque transmission 4 3 Functional method The clutch connects drive and drive shaft like a cardan joint but with a maximum angle that must be maintained The flanged hubs at...

Page 23: ...tallation 5 2 Transport inspection Upon receipt check consignment immediately for completeness and transport damage NOTE Failure to observe the following instructions will invalidate claims to the ins...

Page 24: ...amage during transit The packing materials were selected according to environmental and waste disposal aspects and can therefore be recycled Recycling the packaging material for further use saves raw...

Page 25: ...otect against solar radiation Avoid mechanical shocks and damage Storage temperature 5 to 45 C Relative humidity max 60 pc When storing for longer than 3 months check the general condition of all part...

Page 26: ...ar rings bracelets or other jewellery Goggles to protect the eyes from flying parts and liquids Improper installation and initial startup CAUTION Risk of injury due to improper installation and initia...

Page 27: ...cified bore diameters for each respective size In addition the transmission limits of the feather key must be considered Failure to observe these values can tear the flanged hub WARNING Danger of expl...

Page 28: ...potentially explosive areas may only take place after considering the maximum permitted temperatures for the location The assembly area must be approved before assembly as no explosion risk area 6 2 2...

Page 29: ...lies must be installed without tension in an axial direction Align the shaft ends exactly When replacing or dismantling diaphragm assemblies always use new fitting screws for installation Do not greas...

Page 30: ...he first flanged hub onto the first shaft Pay attention to the seating of the feathered key Fix the flanged hub to the shaft with the threaded pin Screw the flanged hub to the diaphragm assembly Adher...

Page 31: ...phragm assembly Adhere to tightening torque TA Align the clutch and screw the double flange to the second diaphragm assembly Fix the second flanged hub to the shaft with the threaded pin Ensure tensio...

Page 32: ...ree installation of the diaphragm assembly in an axial direction Double cardan design 2 and 3 Hub bores and shafts must be clean and free of grease Push the first flanged hub onto the first shaft Fix...

Page 33: ...wing the diaphragm assemblies the TA tightening torques for the feather keys must be adhered to Clamping sets Type 354 and type 356 clamping sets Shafts Tightening torque TS Nm 12 30 12 30 42 29 degre...

Page 34: ...ion free installation of the diaphragm assembly in an axial direction Double cardan design 2 and 3 Clamping set and shafts must be clean and free of grease Screw the first clamping set and disc loosel...

Page 35: ...the first shaft end Fix the component according to the version Screw the second hub to the diaphragm assembly Aligning the clutch Screw the component with the prescribed torque 6 2 7 Supporting the do...

Page 36: ...forces WARNING Using a connecting plate When using a pressure plate unit for vertically assembled clutches installation in a potentially explosive area is forbidden Use the pressure plate unit for sup...

Page 37: ...d the load capacity of the diaphragm assembly is decreased Refer to the catalogue to determine the transmission torque The following illustrates the options for measuring shaft displacements To consid...

Page 38: ...everal points of the circumference Aligning the clutch with dial gauge To align the clutch with the help of a dial gauge a clutch side must be turned Aligning a double cardan clutch Ruler Feeler gauge...

Page 39: ...ing movement on the hub side Displacement and transmission torque diagram In the Technical Data table the permissible angular displacement Kw ges for each diaphragm assembly is specified in conjunctio...

Page 40: ...nadequate alignment of the clutch or subsequent settling of the input or output In this case stop the trial run immediately and check the installation positions installation dimension and alignment Af...

Page 41: ...ightened according to the specified tightening torque TA Damaged feather keys and diaphragm assemblies must be replaced immediately use original spare parts only ATTENTION Damage to the clutch due to...

Page 42: ...onduct electricity and also be included in the equipotential bonding When using in areas with high risk of dust explosions dust may not build up in order to avoid the risk of spontaneous combustion Th...

Page 43: ...Temperature class max temperature C T3 130 T4 115 T5 80 T6 65 The requirements of explosion groups IIC and therefore also explosion groups IIB and IIA are fulfilled by the clutches No temperature inc...

Page 44: ...xx Fulfills the essential health and safety requirements for intended use in potentially explosive areas as specified in Annex II of RL 94 9 EC We hereby confirm that the documentation has been depos...

Page 45: ...during operation Only operate the clutch according to the protective requirements in DIN VDE 0580 Danger due to rotating components CAUTION Damage to persons due to moving components Rotating compone...

Page 46: ...TION Damage to persons due to rotating components Rotating components can cause injury Never reach into the area of the rotating clutch Remove jewellery Protect long hair with a cap or hairnet Persona...

Page 47: ...disable the safety devices in the system Pay attention to tidiness and cleanliness at the workplace Loosely stacked or scattered parts and tools are sources of accident If components are removed pay...

Page 48: ...fect function of the connected machines or drives 11 Maintenance 11 1 Maintenance intervals Check the clutch for wear in the following intervals after the first 10 hours of operation in the case of si...

Page 49: ...damage that deviates from the initial installation condition of the diaphragm assemblies are a result of overloading or inadmissible shaft displacement Overloading also occurs at large angular displa...

Page 50: ...taff Dismantling may only be performed by qualified staff 12 2 Dismantling Power supply Before dismantling Switch off the system in which the clutch is installed and secure against being switched on a...

Page 51: ...0 2 Drive technology flexible shaft couplings Terms and calculation bases DIN 31000 General principles for safety conscious design of technical products VDI 2230 sheet 1 Systematic calculation of heav...

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