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19

Checking System Operation
The millivolt system and individual
components may be checked with a
millivolt meter having a 0-1000MV
range. Conduct each check shown in
chart below by connection meter test
leads to terminals as indicated.

CHEC K

TEST

A

B

TO

TEST

COMPLETE

SYSTEM

THERMOPILE

OUTPUT

CONNECT

METER

LEADS TO

TERMINALS

2 & 3

1 & 2

THERMOSTAT

CONTACTS

CLOSED

OPEN

METER

READING

SHOULD BE

CLOSED

OPEN

A. Complete Millivolt System Check ("A" Reading - Thermostat contacts CLOSED - Control Knob

"ON" - Main burner should be come ON)
a. If the reading is more than 100 millivolts and the automatic valve still does not come on - replace the control.
b. If the closed circuit reading ("A" reading) is less than 100 millivolts, determine cause for low reading - proceed

as follows:

B. Thermopile Output Reading Check ("B" Reading - Thermostat contacts OPEN - Main burner OFF)

1. CP-2 system - 325 millivolts minimum. If the minimum millivolt reading is not obtainable, readjust pilot for

maximum millivolt output. If millivolt reading is still below minimum specified, replace thermopile.

Figure 15:  Wiring Diagram

The DL series Milli-Volt (thermopile) is a self powered combination gas control, does not require
110vac to operate. Refer to Figure 15 and installation instructions provided with optional wall switch,
thermostat or remote control for wiring instructions. A maximum length of 20 feet of 18awg two
conductor wire is to be used for wall switch or thermostat installations. Note thermostats and switches
must be suitable for millivolt operation.

Switch

On/Off

Switch

On/Off
Switch

ODS
Pilot

Wall

Switch

CAUTION

Label all wires prior to
disconnection when ser-
vicing controls. Wiring er-
rors can cause improper
and dangerous opera-
tion. Verify proper opera-
tion after servicing.

Optional Wall

Switch, Thermostat

or Remote

ELECTRICAL WIRING (Millivolt)

ODS Pilot

Millivolt
Valve

Red

Red

Summary of Contents for DLY18

Page 1: ...the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call you...

Page 2: ...ces Height Requirements 10 Floor Clearance 14 Fireplace Preparation 15 Installing Vented Applications 15 Placing Securing Appliance 18 Connecting the Gas 17 Checking Gas Pressure 18 Electrical Wiring...

Page 3: ...e lint from carpeting etc It is imperative that control compartments burners and circu lating air passageways be kept clean 8 CARBON MONOXIDE POISONING Early signs of carbon monoxide poisoning are sim...

Page 4: ...et above sea level Refer to the National Fuel Gas Code 19 The heater and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system...

Page 5: ...parts are missing or damaged immediately inform the dealer from whom you purchased the appliance Do not attempt to install any part of the appliance unless you have all parts in good condition What yo...

Page 6: ...ignitor allows ignition of the pilot without the use of matches or batteries Controls Manual control has three 3 positions OFF All gas to the gas logs is shut off at the valve IGN Valve position to li...

Page 7: ...l Gas Code ANSI Z223 1 defines a confined space as a space whose volume is less than 50 cubic feet per 1 000 Btu per hour 4 8m3 per kw of the aggregate input rating of all appliances installed in that...

Page 8: ...tu Hr WARNING If there was a door between the two rooms the calculation would be based only on the room with the heater 15 1 2 x 12 x 8 50 If the area in which the heater may be operated is smaller th...

Page 9: ...heater is approved for installation into the following unvented fireplaces 18 24 30 Monessen GC GR 32 X GC GR 36 X X GC GR 42 X X X The DLY GLY Series unvented room heater may also be installed into a...

Page 10: ...ebox minimum clearances as specified by the ventless firebox manufacturer must be met Follow these instructions carefully to ensure safe installation Failure to follow in structions exactly can create...

Page 11: ...e damper open Refer to Installing Vented Applications found on page 14 TABLE A Heat Resistant Material Requirements with no Mantel or Combustible Projection Heat Resistant Material Measurement 16 or m...

Page 12: ...bove first measure the heat resistant material shown in Figure 5 Hood 8 or more of heat resistant material Heater in Fireplace or Firebox Heat Resistant Material Measurement 20 or more 8 to less than...

Page 13: ...Y GLY 24 30 Example The bottom of the mantel may project from the wall of a maximum of 10 at a minimum of 32 above the opening 2 1 2 6 10 12 13 18 20 8 Min Heat Resistant Material Heat Resistant Mater...

Page 14: ...eater may be installed nearer to the floor if a minimum of 14 of noncombustible material such as slate or marble is installed between the base of the fireplace and the combustible flooring Refer to Fi...

Page 15: ...essionally cleaned to remove ashes soot creosote or other obstructions Have this cleaning performed annually after installation Seal any fresh air vents or ash clean out doors located on floor or wall...

Page 16: ...will insure adequate air flow and guard against sooting Raise the fireplace floor using noncombustible materials Assembly procedure 1 Center the gas log unit in the fireplace or firebox Make certain...

Page 17: ...ible Tube Tee Joint Pipe Nipple Cap Sediment Trap 3 Minimum CAUTION Use new black iron or steel pipe Internally tinned copper or copper tubing can be used per National Fuel Code section 2 6 3 providin...

Page 18: ...Control Figure 13 Test Plug Figure 13 Pressure Test Point Location The pressure regulator is preset and locked to discourage tampering If the pressure is not as specified replace the regulator with t...

Page 19: ...PEN Main burner OFF 1 CP 2 system 325 millivolts minimum If the minimum millivolt reading is not obtainable readjust pilot for maximum millivolt output If millivolt reading is still below minimum spec...

Page 20: ...rock on the floor of the fireplace During initial operation of the new heater burning logs will give off a paper burning smell and orange flames will be present Simply open the windows for a few hours...

Page 21: ...on It should just touch the top of the thermocouple tip Refer to Figure 17 and 19 If the pilot flame does not touch the thermocouple then the main burner cannot function reliably Refer to Figure 18 an...

Page 22: ...of this appliance are treated with certain oils films or bonding agents These chemicals are not harmful but may produce annoying smoke and smells as they are burned off during the initial operation o...

Page 23: ...t touch any electric switch do not use any telephone in you building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instruc tions If you cannot reach your gas sup...

Page 24: ...ight the ODS pilot The pilot is located on the left side of the heater behind the center log and in front of the burner If piezo ignitor does not light the pilot refer to Match Lighting Instructions 8...

Page 25: ...in the safety information label If you don t smell gas go to next step 6 From OFF position turn the gas control knob counterclockwise to IGN position Push in control knob for 5 seconds 7 With the cont...

Page 26: ...ghting instructions found previously Instead of pushing and releasing the piezo button light a match and hold the flame to the end of the pilot and ignite the pilot 3 After control knob has been relea...

Page 27: ...brush with soft bristle brush or vacuum with brush attachment Vacuum loose particles and dust from the burner control and piezo covers and grate weldment Inspect and clean burner air intake holes Remo...

Page 28: ...ON WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in prop erty damage or personal injury 6 1...

Page 29: ...re Piezo 1 30D0200 30D0200 30D0200 30D0200 8 Control Knob 1 18D0603 18D0603 18D0603 18D0603 Millivolt Control 3 Valve Control 1 14D0467 14D0468 14D0467 14D0468 4 Valve Regulator 1 N A N A N A N A 5 In...

Page 30: ...1 Log Front Rear 1 30D2106 30D2108 30D2110 2 Log Top 1 30D2107 30D2109 30D2111 REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER REPLACEMENT PARTS LIST Charred Oak DLY Burly Oak GLY WARNING Failu...

Page 31: ...31...

Page 32: ...as regulator setting is not correct 1 Control knob not fully pressed in 2 Control knob not pressed in long enough 3 Manual shutoff valve not fully open Turn appliance OFF and allow to cool before serv...

Page 33: ...and tighten until snug then tighten 1 4 turn more 5 Contact local gas company 6 Replace thermocouple 7 Replace control valve 1 Clean burner or replace burner orifice 2 Replace burner orifice 3 Contact...

Page 34: ...ller in accordance with the installation instructions The Limited Warranty will also be void if the appliance is not oper ated and maintained according to the operating instructions supplied with the...

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