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Hand Crimp Tool Open Barrel Terminals 

Doc No: ATS-638111000 

Release Date: 06-29-12 

Page 4 of 4 

Revision: B 

Revision Date: 10-22-12 

 

Certification 

 
Molex does not certify or re-certify ServiceGrade™ hand tools but rather supplies the following guidelines for 
customers to maintain their hand tools. 
 

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This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 
12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 
25mm (1.00”) per minute.  See the Molex web site for the Quality Crimp Handbook for more information on pull 
testing. 

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When the hand tool is no longer capable of achieving minimum pull force, it should be replaced. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Visit our Web site at http://www.molex.com 

Summary of Contents for ServiceGrade

Page 1: ...m in N Lb 14 2 00 2 30 2 50 091 098 222 6 50 0 16 1 30 2 00 2 30 079 091 133 5 30 0 18 0 80 1 60 2 00 063 079 89 0 20 0 20 0 50 1 40 1 80 055 071 57 9 13 0 22 0 35 1 40 1 60 055 063 35 6 8 0 24 0 20 1 40 1 40 055 055 22 2 5 0 Each application should be verified for pull force Insulation Diameter Range Insulation Tool Section Range mm in mm in 3 50 3 99 138 0 157 3 90 4 80 154 189 3 00 3 50 118 0 1...

Page 2: ...hin the specifications for this tool 3 Strip the wire to the proper strip length 4 Open the tool handles and insert the conductor grip area of the terminal into the desired conductor profile See Figure 1 5 Squeeze the tool handles together enough to allow the terminal barrel to touch the top of the profile radii 6 Align the insulation edge between the conductor and insulation barrel and then inser...

Page 3: ...ed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Warranty This tool is for electrical terminal crimping purposes only All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur the tool will be repaired or exchanged free of charge This exchange will not be applicable to altered misused or dama...

Page 4: ...ir hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex web site for the Quality Crimp Handbook for more information on pull testing When the hand tool is no longer capable of achieving mini...

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