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Hand Crimp Tool for Avikrimp™ /Insulkrimp ™ Terminals and Slices 

Doc No: ATS-640160036 

Release Date: 06-25-12 

UNCONTROLLED COPY 

Page 4 of 4 

Revision: A 

Revision Date: 06-25-12 

 

Warranty 

This tool is for electrical terminal crimping purposes only.  All tools are warranted to be free of manufacturing defects 
for a period of 30 days.  Should such a defect occur, the tool will be repaired or exchanged free of charge.  This 
exchange will not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any 
clamping, fixturing, or use of handle extensions voids this warranty. 
 
ServiceGrade™ crimp hand tools are low cost tools used in field repair for a limited number of terminations.  If a 
high quality tool is required or a higher volume of terminations required, please purchase the corresponding 
PremiumGrade™ crimp hand tool.  A ServiceGrade™ crimp tool may or may not have a terminal locator and in 
some case may need the locator removed to operate properly. 

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS: 

 

1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock.  

NEVER

 perform crimps on active 

electrical circuits. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Certification 

Molex does not certify or re-certify ServiceGrade™ hand tools but rather supplies the following guidelines for 
customers to maintain their hand tools. 
 

%

 

This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 
12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 
25mm (1.00”) per minute.  See the Molex web site for the Quality Crimp Handbook for more information on pull 
testing. 

%

 

When the hand tool is no longer capable of achieving minimum pull force, it should be replaced. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Visit our Web site at http://www.molex.com 

Summary of Contents for ServiceGrade 64016-0036

Page 1: ...ation Crimp the terminal and appropriate gauge wire in the specified profile Description Wire Size Pull Force Min Tool Crimp Profile Markings AWG mm2 N Lb Red Blue Yellow Terminals Rings spades hooks block spades or flanged spades 10 5 00 356 0 80 0 X 12 3 30 311 5 70 0 X 14 2 00 222 6 50 0 X 16 1 30 133 5 30 0 X 18 0 80 89 0 20 0 X 20 0 50 57 9 13 0 X 22 0 35 35 6 8 0 X Splices Butt splices or pa...

Page 2: ...e the anti backup ratchet will release Release the handles and the hand tool will open Crimping Terminals 1 Select the desired terminal See the Molex website http www molex com 2 Holding the terminal at the contact end place the terminal in the appropriate nest See Figure 1 3 Slowly close the handles of the tool until the terminal is held in place If the handles are closed too far the terminal wil...

Page 3: ...not oil excessively Light oil such as SAE30W oil applied at the oil points shown in Figure 4 every 5 000 crimps or 3 months is recommended 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects fr...

Page 4: ...ved to operate properly CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock NEVER perform crimps on active electri...

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