background image

AT2050 Air Crimp Head Tool 

Doc. No. 64005-1200 

Release Date: 10-17-02 

UNCONTROLLED COPY

 

Page 5 of 8 

Revision: C 

Revision Date: 08-05-03 

 

5.  If the insulation part of the crimp needs to be adjusted, first disconnect air source and loosen the M4 screw on the bottom tool jaw, 

then insert a 3/32” hex wrench (supplied) into the bottom of the lower die (See Figure 4).  A clockwise (CW) rotation decreases 
insulation crimp while a counter-clockwise (CCW) rotation increases insulation crimp. After adjusting retighten the M4 screw.  
Reconnect air source. 

Note

:  Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if 

using unbrazed product, as this will provide higher pull force values.

 

 

Maintenance 

 
It is recommended that each operator of the tool be 
made aware of, and responsible for, the following 
maintenance steps: 
 
1.  Remove dust, moisture and other contaminants 

with a clean brush, or soft, lint-free cloth. 

2.  Do not use any abrasive materials that could 

damage the tool. 

3.  Make certain all pins; pivot points and bearing 

surfaces are protected with a thin coat of high 
quality machine oil.  Do not oil excessively.  The 64005-1200 (AT-2050) was engineered for durability, but like any fine piece 
of equipment it needs cleaning and lubrication for a maximum service life of trouble-free crimping.  A light oil, such as 30 
weight automotive oil used at the oil points shown in Figure 4, every 5,000 crimps or monthly will significantly enhance the 
tool life and ensure a stable calibration. 

4.  When tool is not in use store the tool in a clean, dry area. 
 

Tool Calibration 

 
A Certificate of Calibration (see last page) was supplied with the tool.  To recalibrate 
this tool, pin gauge measurements should be taken in each conductor nest and 
compared to this chart.  The tool should be lubricated prior to recalibration to ensure 
consistent measurements. 
 

Wire Range 

“X” Dimension 

Conductor Crimp 

Nest Color Code 

AWG mm² 

Mean   Go 

 No Go 

Crimp Inspection 

Marking 

Red 

18 - 22  0.35 - 0.80 

.114 

.110 

.122 

 

Warranty 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital components 
are long life tested.  All tools are warranted to be free of manufacturing defects for a period of

 30 days. 

 Should such a defect 

occur, we would repair or exchange the tool free of charge.  This repair or exchange will not be applicable to altered, misused or 
damaged tools. 

LUBRICATION POINTS 

(BOTH SIDES) 

LIGHT OIL (EVERY MONTH 

OR 5,000 CRIMPS) 

LOOSEN 

M4 SCREW 

Figure 4 

3/32” HEX 

WRENCH 

PIN GAUGE IN 

CONDUCTOR CRIMP

 

“Confining” Crimp 

 X 

 

Summary of Contents for AT 2050

Page 1: ...zes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor Wire Size AWG UL 486 A Military Class 2 22 8 15 20 13 19 18 20 38 UL 486 A Terminals Copper conductors only Military Class 2 Military Approved Terminals only as listed The following is a partial list of the product part numbers and their specifications that th...

Page 2: ...44 3 68 19090 0038 AA 298 06X 238 5 95 144 3 68 19090 0040 AA 298 08X 238 5 95 144 3 68 19090 0042 AA 298 10X 238 5 95 144 3 68 19092 0001 AA 605 04X 238 5 95 144 3 68 Wire Size 18 22 AWG 0 80 0 35 mm Wire Strip Length Insul Dia Max Terminal No Terminal In mm In mm 19092 0003 AA 605 06X 238 5 95 144 3 68 19092 0009 AA 6110 02X 238 5 95 144 3 68 19092 0011 AA 6110 04X 238 5 95 144 3 68 19092 0013 A...

Page 3: ...8 19133 0002 AA 634 06X 238 5 95 144 3 68 19133 0003 AA 634 08X 238 5 95 144 3 68 19133 0004 AA 634 10X 238 5 95 144 3 68 19139 0001 AA 8109 02 250 6 35 144 3 68 19139 0003 AA 8109 04 250 6 35 144 3 68 19139 0006 AA 8118 06 250 6 35 140 3 56 19139 0008 AA 8118 08 250 6 35 142 3 63 19139 0009 AA 834 04 250 6 35 140 3 56 19139 0011 AA 834 06 250 6 35 140 3 56 Wire Size 18 22 AWG 0 80 0 35 mm Wire St...

Page 4: ...N Refer to the instruction manual for the 19279 0001 AT 200 for mounting this crimp tool head Crimping Terminals 1 Adjust the locator up or down until the terminal being run sits flat and straight in the tool 2 Insert the wire into the terminal Push up on the locator blade and push the terminal and wire with the barrel facing up into the color coded nest with front edge of the barrel against the l...

Page 5: ... for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping A light oil such as 30 weight automotive oil used at the oil points shown in Figure 4 every 5 000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration 4 When tool is not in use store the tool in a clean dry area Tool Calibr...

Page 6: ...Crimp Tool Head Fig 5 1 64005 0000 Basic Air Tool Head 1 2 64007 0375 Locator Assembly 1 3 64001 1270 Tooling Kit 1 Tooling Kit Only 4 64001 1202 Conductor Punch 1 5 64001 1201 Conductor Anvil 1 6 64001 1204 Insulation Punch 1 7 64001 1203 Insulation Anvil 1 8 N A 4 mm Dia by 5 0 mm Lg Roll Pins 2 9 N A 10 32 by 5 16 Lg Cup Pt Set Screw 1 The following purchased parts are available from an Industr...

Page 7: ...ed Item Order No Description Quantity 64005 0000 Basic Air Tool Head Fig 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12LG Freedrive Pan Head Screw 1 4 N A M4 by 30LG Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 The following purchased parts are available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 8: ...auge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ___________ Range Conductor Nest 2 ____________ Actual ____________ Range Conductor Nest 3 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5 000 cycles or 3 months Tools should be lubricat...

Reviews: