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AT-1610 Head Crimp Tool 

Doc No: ATS-640053500 

Release Date: 09-05-05 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: D 

Revision Date: 07-08-16 

Tool Calibration 

 
A Certificate of Calibration (See last page) was supplied with the 
tool.  To recalibrate this tool, pin gauge measurements should 
be taken in each conductor nest and compared to this chart.  
The tool should be lubricated prior to recalibration to ensure 
consistent measurements. 
 
 
 
 

Wire Range  

“X” Dimension Conductor Crimp 

Awg 

mm² 

Mean  

Go 

No Go 

10 - 16  1.30 - 5.00 

.120 

.116 

.128 

 

Warranty 

 
This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of

 

30 days. 

 Should such a defect occur, we would repair or exchange the tool free of charge.  This repair or 

exchange will not be applicable to alter, misused or damaged tools. 
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. 

 
 

 

PIN GAUGE IN 

CONDUCTOR CRIMP 

“ Confining ” Crimp 

X

 

Summary of Contents for AT 1610

Page 1: ...nections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate terminal from the conductor On this style product only the reading from the smallest wire AWG is used See Chart 1 Wire Size AWG UL 486 C 18 10 16 15 14 25 12 35 10 40 UL 486 C Closed end connectors and Wire Nuts The ...

Page 2: ...1 3 UL CSA Stranded or Solid 1 2 UL CSA Stranded or Solid 1 1 UL CSA Stranded or Solid 3 1 UL CSA Stranded or Solid 3 UL CSA Stranded or Solid 2 3 UL CSA Stranded or Solid 2 2 UL CSA Stranded or Solid 2 1 UL CSA Wire Combinations for Nylon Insulated Closed End Connectors Part No 191600002 NC 1610 Wire Type Wire Gauge AWG Rating 12 14 16 17 18 20 Stranded or Solid 2 UL CSA Stranded or Solid 1 4 UL ...

Page 3: ...e materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively This crimp tool was engineered for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Use a light oil such as 30 weight automotive oil at ...

Page 4: ...X Dimension Conductor Crimp Awg mm Mean Go No Go 10 16 1 30 5 00 120 116 128 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we would repair or exchange the tool free of charge T...

Page 5: ...on Date 07 08 16 3 2 1 Figure 5 6 32 X 1 4 LONG SHCS 4 5 PARTS LIST Item Order No Description Quantity 64005 3500 Crimp Tool Head Figure 5 1 64005 0120 Air Tool Head Nose Mount 1 2 64001 3575 Locator Assembly 1 3 64001 3570 Tooling Kit 1 Tooling Kit Only 4 64001 3501 Conductor Punch 1 5 64001 3502 Conductor Anvil 1 ...

Page 6: ...2 4 1 1 2 2 1 2 Parts List Continued Item Order No Description Quantity 64005 0120 Air Tool Head Nose Mount Figure 6 1 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 2 N A 4 40 by 3 8 Long SHCS 2 3 N A M4 by 12LG Freedrive Pan Head Screw 2 4 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 7: ...r________________________ Date of Manufacture____________________ Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5 000 cycles or 3 months Tools should be lubricated during this operation Application Tooling Suppor...

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