molex 63828-1900 Quick Start Manual Download

Page: 7 / 7

Hand Crimp Tool for Pitch SPOX Crimp Terminals

Doc. No: 6382819HM

Release Date: 04-25-17

UNCONTROLLED COPY

Page 7 of 7

Revision: D

Revision Date: 01-08-19

RATCHET

RELEASE LEVER

HANDLE

SPRING

CRIMPING

SPRING (2)

LOCATOR

Figure 9

M4 X 8mm

LONG BHCS

PARTS LIST

Item Order Number

Description

Quantity

63828-1970

Modular Crimp Head

63816-0000

Hand Crimp Frame (Short)

63828-1975

Locator

63816-0001

Locking Pin

63600-0525

Handle Spring

63600-0520

Crimping Spring

Application Tooling Support

Phone:

(402) 458-TOOL (8665)

E-Mail:

[email protected]

Website:

www.molex.com/applicationtooling

Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other

trademarks listed herein belong to their respective owners.

Summary of Contents for 63828-1900

Page 1: ...nt as indicated on page 2 This tool is RoHS compliant SCOPE Products 2 50mm 098 Pitch SPOX Wire to Board and Wire to Wire Crimp Terminal 22 28 AWG Terminal Series No Terminal Order No Wire Size 2 Insulation Diameter Strip Length Loose Piece 1 Reel AWG mm mm In mm In 5103 08 70 0057 08 70 0056 39 00 0188 22 28 1 15 1 90 045 075 2 60 3 20 102 126 08 70 0059 08 70 0058 39 00 0387 39 00 0189 08 700 05...

Page 2: ...ht Ref Width Ref AWG mm2 mm In mm In mm In mm In N Lb A B C D 5103 22 0 73 0 80 029 031 1 40 055 1 68 066 1 80 071 44 48 10 0 X 24 0 67 0 74 026 029 1 40 055 1 57 062 1 80 071 28 91 6 5 X 26 0 63 0 69 025 027 1 40 055 1 42 056 1 50 059 17 79 4 0 X 28 0 61 0 67 024 026 1 40 055 1 42 056 1 50 059 11 12 2 5 X 5263 22 0 73 0 80 029 031 1 40 055 1 68 066 1 80 071 44 48 10 0 X 24 0 67 0 74 026 029 1 40 ...

Page 3: ...re insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools OPERATION Open the tool by squeezing the handles together At the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open 1 With the hand tool in the open position piv...

Page 4: ... correct position See Figure 5 5 Gently pivot the locator open without disturbing the location 6 Hold the locator firmly in place and slowly tighten the M4 BHCS MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth 2 Do not use any a...

Page 5: ...iod of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Repetitive use of this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for ...

Page 6: ...his tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this modular crimp head Tool Order No Tool Description Adapter Order No Adapter Description Figure No 63816 0000 Hand Crimp Frame Short 6 63816 0050 Hand Crimp Frame Long 6 63816 0270 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 7 63816 0...

Page 7: ...ty 1 63828 1970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63828 1975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may b...

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