Hand Crimp Tool for Sealed Single Contact Terminals
Doc No: ATS-6382787HM Release Date: 06-05-15
UNCONTROLLED COPY
Page 2 of 9
Revision: A
Revision Date: 06-05-15
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth
Conductor Brush
Bend up Bend Down
Twist Roll
mm
In.
mm
In.
Degrees Max.
Degrees Max.
49869
0.30 – 0.60 .012 – 0.024 0.30 – 0.80 .012 – 0.031
3
3
3
5
After crimping, the crimp profiles should measure the following:
Terminal
Series No.
Wire Size
Conductor
Pull Force
Minimum
Profile
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Crimp Height
Crimp Width
mm
2
mm
In.
mm
In.
N
Lb. A B C
49869
0.50
1.35–1.45 0.053–0.057
2.10–.20 0.083–0.087
88.3 20
X
0.75
1.45–1.50 0.057–0.059
117.8 26.5
X
0.85
1.45–1.55 0.057–0.061
127.5 28.7
X
Terminal Series No.
Wire Size Insulation Diameter Single Wire Seal
Seal Crimp
Crimp Height
Crimp Width
mm
2
mm
In.
Order No. Color
mm
In.
mm
In.
49869
0.50
2.0–2.1 0.078–0.083
49454-9002 Red 3.80–4.00 0.150–0.157 4.20–4.40 0.165–0.173
0.75
1.7–1.9 0.067–0.075
0.85
2.1–2.3 0.083–0.091
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the
minimum pull force specifications listed.
CAUTION:
Crimp only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool frame or crimping dies.
