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Hand Crimp Tool .090” (23mm) Slip-on Receptacle Terminal 

Doc No: ATS-6382595HM 

Release Date: 06-25-12 

UNCONTROLLED COPY

 

Page 4 of 6 

Revision: A 

Revision Date: 06-25-12 

 

Miscrimps or Jams 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 6. 

 

Warranty 

 
This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

Applications for the Modular Crimp Head 

 

WARNING

NEVER

 

operate, service, install, or adjust this Modular Crimp Head without proper instruction 

and without first reading and understanding the instructions in the proper Manual or Specification Sheet.  
See Chart below for the correct Manual or Specification Sheet. 

 

WARNING

NEVER

 

install tooling or service this tool while it is into any power source.  Disconnect the 

power by unplugging or turn off the Actuator from its power source. 

 

CAUTION: 

Keep fingers away from the crimping area when operating this tool.  It may cause severe injury. 

 

CAUTION: 

Wear safety glasses when operating or serving this tool. 

Summary of Contents for 63825-9570

Page 1: ...ter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63813 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 090 23mm Slip on Receptacle Terminal Terminal Series Terminal Order No Wire Size Insulation Diameter 2 Wire Strip Length Reel Form only 1 Type mm2 mm In mm In 35768 35768 0210 AVSS 0 85 2 0 1 8 2 7 071 106...

Page 2: ... To Achieve IPC A 620 Class 3 Crimps the following over all wire insulation diameter ranges are recommended Profile A 1 85mm 073 Profile B 2 65mm 104 Profile C 2 15mm 085 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Notes 1 This tool should only be used for the terminals and wire g...

Page 3: ...refully remove the crimped terminal Note The tamper proof ratchet action will not release the tool until it has been fully closed Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could dama...

Page 4: ...of this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool CAUTION Molex crimp ...

Page 5: ... Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63825 9570 63816 0000 Hand Crimp Frame Short N A N A 3 63816 0050 Hand Crimp Frame Long N A N A 3 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 4 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 4 63816 0100 Air Power Tool 63816 0700 Air ...

Page 6: ...R HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 6 M4 X 14mm LONG BHCS 2 5 1 PARTS LIST Hand Crimp Tool 63825 9500 Item Order Number Description Quantity 1 63825 9570 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Long 1 Ref 3 63825 9575 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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