Distributor of Molex Connector Corporation: Excellent Integrated System Limited
Datasheet of 0638259400 - HAND CRIMP TOOL
Contact us: [email protected] Website: www.integrated-circuit.com
Hand Crimp Tool For Wire to Motor Crimp Terminals
Doc No: ATS-6382594HM
Release Date: 09-04-13
UNCONTROLLED COPY
Page 2 of 6
Revision: A
Revision Date: 09-04-13
TERMINAL
SEATED IN
LOCATOR
SWING
LOCATOR OPEN
Figure 1
HAND
TOOL
OPEN
WIRE
STOP
BLADE
CRIMP SPECIFICATIONS:
Terminal
Series No.
Bell mouth
Conductor Brush
Bend up Bend Down Twist Roll
mm
In.
mm
In.
Degree
Degree
50592
0.00-0.30 .000-.012 0.00-1.00 .000-.039
3
3
4
10
After crimping, the crimp profiles should measure the following.
Terminal
Series No
Wire Size
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
Profile
Height
Width (Ref.) Height (Ref.) Width (Ref.)
50592
Wire Type mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb. 0.30
0.50
AVSS
0.30 0.94-0.99 .037-.039 1.60 .063
2.15
.085 2.05 .081 49.0 11.0
X
AVS
0.30 0.94-0.99 .037-.039 1.60 .063 2.15
.085 2.05
.081 49.0 11.0
X
CAVS
0.50 0.99-1.09 .039-.043 1.60 .063 2.20
.087 2.05
.081 49.0 11.0
X
To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended:
Profile 0.30: 1.50 – 1.90mm (.059-.075 inch)
Profile 0.50: 1.60 - 1.70mm (.063-.067 inch)
Tool Qualification Notes:
1.
Pull Force should be measured with no influence from the insulation crimp.
2.
The above specifications are guidelines to an optimum crimp.
Notes:
1.
This tool should only be used for the terminals and wire gauges specified on this sheet.
2.
This tool is not adjustable for crimp height. Variations in tools, terminals, wire stranding, and insulation types
may affect crimp height.
3.
This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4.
Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
5.
Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6.
Molex does not certify crimp hand tools.
OPERATION
Open the tool by squeezing the handles together, at the
end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
1.
With the hand tool in the open position, pivot the
terminal locator open by pulling on the locator knob
and lift the wire stop blade up. See Figure 1.
2.
Insert the terminal into the correct profile until the
terminal is fully seated and stops.
3.
Gently pivot the locator closed.
4.
Push down on the wire stop blade.
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