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Hand Crimp Tool for Board-In Crimp Terminals 

Doc No: ATS-6382569HM 

Release Date: 07-25-12 

UNCONTROLLED COPY

 

Page 6 of 6 

Revision: A 

Revision Date: 07-25-12 

RATCHET 

RELEASE LEVER 

HANDLE 
SPRING 

CRIMPING 
SPRING (2) 

LOCATOR 

Figure 9 

M4 X 6mm 

LONG BHCS 

 

PARTS LIST 

 

Hand Crimp Tool 63825-6900 

Item  Order Number 

Description 

Quantity 

63825-6970 

Modular Crimp Head 

1 (Ref) 

63816-0050 

Hand Crimp Frame (Short) 

1 (Ref) 

63825-6975 

Locator 

63816-0001 

Locking Pin 

63600-0525 

Handle Spring 

63600-0520 

Crimping Spring 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

http://www.molex.com 

 

Summary of Contents for 63825-6900

Page 1: ... Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63813 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 2 50mm Pitch Board In Crimp Terminal Male 20 24 AWG Terminal Series Terminal Order N...

Page 2: ... mm In mm In mm In N Lb 50097 20 0 50 1 40 1 90 055 075 1 90 075 1 90 075 58 8 13 21 22 0 35 1 40 1 90 055 075 1 90 075 1 90 075 39 2 8 81 24 0 20 1 40 1 90 055 075 1 90 075 1 90 075 29 4 6 61 To Achieve IPC A 620 Class 2 Crimps the following over all wire insulation diameter ranges are recommended Profile A 24 1 40 1 90mm 055 075 in Profile B 22 1 40 1 60mm 055 063 in Profile C 20 1 60 1 90mm 063...

Page 3: ...fully closed Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed Terminal Locator Replacement Change Over This section describes the procedure for changing locators Removal 1 With the tool in the open position pivot the terminal locator outward 2 Remove the M4 BHCS See Figure 4 Installation 1 Place the proper locator on the hand tool Install t...

Page 4: ...made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handl...

Page 5: ...struction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart below for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this tool while it is into any power source Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when op...

Page 6: ...EVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 Figure 9 M4 X 6mm LONG BHCS 3 4 6 5 PARTS LIST Hand Crimp Tool 63825 6900 Item Order Number Description Quantity 1 63825 6970 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Short 1 Ref 3 63825 6975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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