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Gage Bilt 1003, Original Instructions Manual

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GB714SH

 

 

INSTALLATION TOOL

 

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

 

E

-

MAIL US FOR A DISTRIBUTOR NEAR YOU.

 

ORIGINAL INSTRUCTIONS

 

44766 Centre Court Clinton, Twp., MI. 48038 USA 

 

Ph: +1 (586) 226

-

1500  Fax: +1 (586) 226

-

1505 

 

[email protected] / www.gagebilt.com

 

GAGE BILT

 

        MADE in USA

 

S/N: 1003 AND ABOVE

 

PLEASE  CONTACT  GAGE  BILT  FOR 

ALL OTHER SERIAL NUMBERS.

 

Summary of Contents for 1003

Page 1: ...AIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA S N 1003 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ... Description and Technical Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB714SH 8 How to use the GB714SH 9 Maintenance 10 Filling 11 Bleeding 12 Troubleshooting 13 Overhaul 14 16 Disassembly and Parts Lists 17 18 Dexron III Oil Safety Data SDS 19 Nose Assemblies and Accessories 20 24 ...

Page 3: ...ellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the ...

Page 4: ...d in hand weighs 2 50 lbs 1 1 kg The entire split handle riveter weighs 7 50 lbs 3 4 kg It has a 590 15 mm fastener setting stroke The GB714SH split handle riveter operates on 90 to 100 psi 6 2 6 9 bar Max of air pressure with 90 psi 6 2 bar providing maximum efficiency At 90 psi 6 2 bar air pressure the GB714SH does not exceed 81 5 dB A and consumes 6 cfm at 20 cycles per minute The GB714SH comes...

Page 5: ...NTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Air Line RETURN Lever Handle Assembly Head Cylinder Assembly Air Inlet Handle Assembly Manifold Handle Hydraulic Hose Pull Deflector Hanger Bleed Screw Bleed Screw Image may not reflect actual tool ...

Page 6: ...if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the ...

Page 7: ...d into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever is released Air pressure is then built up inside of the handle assembly causing the valve spool assembly...

Page 8: ... the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their applica...

Page 9: ...ion and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Seve...

Page 10: ...53 on a weekly basis See Filling and Bleeding procedures on pg 11 12 SEE TROUBLESHOOTING PG 13 AND OVERHAUL PGS 14 18 FOR FURTHER GUIDANCE CLEANING AND LUBRICATING PROCEDURE Daily cleaning and lubrication of nose assembly will greatly reduce downtime and increase life of components Using sewing machine oil or an equivalent cleaner lubricant follow instructions below DAILY MAINTENANCE WARNING Tool ...

Page 11: ...Automatic Transmission Oil Dexron III or equivalent The reservoir is the area surrounding the power cylinder 714131 When looking at the top of the handle assembly 744129 the oil passage is the hole that has a counterbore for o ring S832 Do not overfill causing oil to go in air passage hole 3 Install gasket 704129 o ring S832 button head cap screws A 928 and manifold handle 744303 to handle assembl...

Page 12: ...e to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 5 Remove button head cap screw 402482 and stat o seal S572 from bleeder hole on head cylinder assembly 713123 and attach air bleeder assembly 704153 in an upright position 6 Connect air supply Cycle tool ten times removing any air bubbles 7 Disconnect air supply Remove air bleeder assembly 704153 and replace button head cap screw 402482 and stat...

Page 13: ...e blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN LEVER 704345 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced...

Page 14: ...of Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the instructions and parts lists on pgs 14 18 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing sea...

Page 15: ...OPPET VALVE ASSEMBLY 703651 1 Remove set screw 401771 and lever 704345 from handle assembly 700343 2 Remove pin 703543 from handle assembly 700343 3 Pull poppet valve assembly 703651 from handle 700343 If unable to remove by hand carefully remove using pliers being careful not to compromise poppet valve assembly 703651 INSTALLING POPPET VALVE ASSEMBLY 703651 1 After replacing o rings on poppet val...

Page 16: ...bottom of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 714136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 714131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 714131 To reassemble th...

Page 17: ...17 Rev 4 22 GB714SH INSTALLATION TOOL S N 1003 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 18: ...18 Rev 4 22 GB714SH INSTALLATION TOOL S N 1003 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 19: ...xide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as ...

Page 20: ...7 64 ASP08 752B 20 ASP08 752B 45 ASP08 752B 43OS 21 64 ASP10 713 20 ASP10 713 45 ASP10 204D 27OS ASP10 204D 37OS 1 8 MBC04 752C 20 MBC04 752C 45 MBC04 751C 54RA 3 MBC04 752C 43OS 5 32 MBC05 752C 20 MBC05 752C 45 MBC05 751C 54RA 3 MBC05 752C 43OS 3 16 MBC06 752B 20 MBC06 752B 45 MBC06 751C 54RA 3 MBC06 752C 43OS 1 8 5 32 456MAX 751 23 1 456MAX 751A 611 456MAX 751D 54RA 1 3 456MAX 731 43OS 1 3 16 8 ...

Page 21: ...ect swage installation Sold Separately Catcher Bag Stem 704214 Sold Separately Air Bleeder Assembly 704153 Sold Separately Fill Bottle 745263 Sold Separately Accessories Cont Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual gage ...

Page 22: ... OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB714 Stroke 590 14 9mm Hand held weight 6 50 lbs 2 9 kg Entire tool weight 6 50 lbs 2 9 kg Pull load 6 400 28 4 kN GB714SR Stroke 590 14 9mm Hand held weight 2 00 lbs 0 9 kg Entire tool weight 7 00 lbs 3 2 kg Pull load 6 400 28 4 kN ...

Page 23: ...23 Rev 4 22 GB714SH INSTALLATION TOOL S N 1003 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 24: ...BRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO CHERRYMAX CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES INC Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information Riveter Kits Available Sold Separ...

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