molex 63825-6770 Specification Sheet Download Page 7 | Manualshive

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Tool Kit for P-Lock Flag Female Terminal

Doc No: ATS-6382567HM Release Date: 03-19-13

UNCONTROLLED COPY

Page 7 of 8

Revision: A

Revision Date: 03-19-13

RATCHET

RELEASE SCREW

Figure 8

2

1

M4 X 18mm

LONG BHCS

M4 X 12mm

LONG BHCS

HAND TOOL PARTS LIST

Item Number

Order Number

Description

Quantity

1

63810-1000

Hand Crimp Frame (Long)

1

2

63825-6770

Tool Kit

1

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Summary of Contents for 63825-6770

Page 1: ...p Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant Separate Punch set for 24 AWG wire and separate punch set for 2 x 24 AWG wires one anvil set SCOPE Products 2 8 110 P Lock Flag Terminal 24 A...

Page 2: ...measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires strands insulation diameters and durometers actual crimp height measurements may very slightly An occasional destructive pull force test should be preformed to check hand tool crimp...

Page 3: ...rts 2 Insert the terminal centered in the proper nest and up against the terminal stop 3 If using a 24 AWG wire load in the profile marked A from the front See Figure 2 4 If using a 24 24 AWG wires load in the profile marked B from the front 5 Lower tooling nest does not change 6 Make sure when choosing the nest opening it will correspond with the A or B profile on the hand tool See Figure 3 7 Par...

Page 4: ... cleaning and lubrication for a maximum service life of trouble free crimping The use of light oil such as 30 weight automotive oil every 5 000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration See Figure 5A or 5B for lubrication points 4 Store the tool in a clean and dry area when not in use Miscrimps or Jams for Crimp Hand Tools Only See Figure 8 Should t...

Page 5: ...s tool should be avoided Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster ...

Page 6: ...l 220 V 63816 0300 Power Crimp Head 7 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure6 Figure 7 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNI...

Page 7: ... 03 19 13 UNCONTROLLED COPY Page 7 of 8 Revision A Revision Date 03 19 13 RATCHET RELEASE SCREW Figure 8 2 1 M4 X 18mm LONG BHCS M4 X 12mm LONG BHCS HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 6770 Tool Kit 1 ...

Page 8: ...ED COPY Page 8 of 8 Revision A Revision Date 03 19 13 Figure 9 1 2 M4 by 12 Long BHCS M4 by 18 Long BHCS POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 6770 63825 6770 Tool Kit 1 Visit our Web site at http www molex com ...

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