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Hand Crimp Tool for Mini KK Crimp Terminals  

Doc No: ATS-6382369HM 

Release Date: 02-24-11 

UNCONTROLLED COPY

 

Page 5 of 7 

Revision: A 

Revision Date: 02-24-11 

 

Notes: 

 
1.

 

This tool should only be used for the terminals and wire gauges specified on this sheet. 

2.

 

This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).  
Variations in tools, terminals, wire stranding, and insulation types may affect crimp height. 

3.

 

This tool is intended for standard conductor sizes.  It may not give a good insulation crimp support for all 
insulation sizes. 

4.

 

Molex does not repair hand tools (see warranty above).  The replacement parts listed are the only parts 
available for repair.  If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 

5.

 

Pull force should be used as the final criteria for an acceptable crimp.  Pull force is measured with no 
influence from the insulation crimp.  The insulation should be stripped long (1/2 in.) so the insulation grips 
on the terminal do not grip the wire insulation or the conductor.  Refer to Molex Quality Crimping 
Handbook 63800-0029 for additional information on crimping and crimp testing. 

6.

 

Molex does not certify crimp hand tools. 

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

Applications for the Modular Crimp Head 

 

WARNING

NEVER

 

operate, service, install, or adjust this Modular Crimp Head without proper instruction 

and without first reading and understanding the instructions in the proper Manual or Specification Sheet.  
See Chart below for the correct Manual or Specification Sheet. 

 

WARNING

NEVER

 

install tooling or service this tool while it is into any power source.  Disconnect the 

power by unplugging or turn off the Actuator from its power source. 

 

CAUTION: 

Keep fingers away from the crimping area when operating this tool.  It may cause severe injury. 

 

CAUTION: 

Wear safety glasses when operating or serving this tool. 

Summary of Contents for 63823-6900

Page 1: ...mpliant and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products Mini KK Crimp Terminal 22 28 AWG Terminal Series N...

Page 2: ... 12 0 70 0 75 028 030 1 40 055 X 28 0 08 0 66 0 71 026 028 1 40 055 X Terminal Series No Wire Size Insulation Diameter Insulation Crimp Pull Force Minimum Height Ref Width Ref AWG mm2 mm In mm In mm In N Lb 5659 22 0 35 1 60 1 70 063 067 1 70 067 1 85 073 39 23 8 8 24 0 20 1 40 1 50 055 059 1 65 065 1 85 073 29 42 6 6 26 0 12 1 30 1 45 051 057 1 50 059 1 75 069 19 61 4 4 28 0 08 1 20 1 30 047 051 ...

Page 3: ...ated in the terminal at all times Do not let go of the wire Be sure to hold the wire and terminal in place until the terminal is fully crimped See Figure 3 6 Close the tool until the ratchet releases 7 Lift the wire stop blade up 8 Carefully remove the crimped terminal Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed Note The tamper proof r...

Page 4: ...Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed...

Page 5: ...red with no influence from the insulation crimp The insulation should be stripped long 1 2 in so the insulation grips on the terminal do not grip the wire insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools CAUTION Molex crimp specifications are valid only when used with M...

Page 6: ...ular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63823 6970 63816 0000 Hand Crimp Frame Short N A N A 6 63816 0050 Hand Crimp Frame Long N A N A 6 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 7 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 7 63816 0100 Air Power Tool 63816 0700 Air Powe...

Page 7: ...SE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Hand Crimp Tool 63823 6900 Item Order Number Description Quantity 1 63823 6970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63823 6975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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